Technical Data
May 2014
3M™ Thermally Conductive Adhesive Tape 8904
Product Description
3M™ Thermally Conductive Adhesive Tape (TCAT) 8904 are 0.20mm, 0.25mm, and 0.50mm thick pressure sensitive
adhesive tapes filled with thermally conductive ceramic particles, and flame retardant fillers. This product is designed
to have good converting ability, handing and re-workability through the introduction of a thin PET carrier. TCAT 8904 is
designed with a soft acrylic polymer and multiple thickness options to allow excellent wet-out or conformability to many
surfaces. The tape has good adhesion performance to many substrate types and has excellent dielectric performance.
3M 8904 is a hybrid TCAT that offers a greater thickness range than the 3M TCAT thermal tape 8820 (maximum 0.5mm
thickness), and has thickness options similar to the 3M™ Acrylic Thermal Pads, such as the Acrylic Thermal Pad 5570,
but with higher adhesion performance that allow additional design and assembly flexibility.
Product Uses
This product can be used for heat management in electronic devices and for general heat dissipation in devices.
This product may also be used for bonding/joining parts in electronic products.
Key Features
• Good thermal conductivity (>1.5W/m-K)
• Excellent dielectric performance
• Low thermal impedance
• Good and reliable adhesion performance to Al and SS
• Vibration damping
Product Construction
Product
Adhesive Type
Soft Acrylic Adhesive
Tape Thickness
0.20mm / 0.25mm / 0.50mm
Tape Color
White (slightly grey dotted)
Filler Type
Ceramic Particle
Product Liner
75 µm PET Liner
Roll Length
3M™ Thermally Conductive Adhesive Tape 8904
Standard: 40m (0.20mm, 0.25mm & 0.50mm)
Custom size can be supplied by request.
3M™ Thermally Conductive Adhesive Tape 8904
Application Ideas
• General Heat Sink Bonding
• IC Chip Packaging Heat Conduction
• Printed Circuit Board
• LED module/board bonding
• Flat Panel Display assembly (e.g. LCD and PDP devices)
• COF Chip Heat Conduction
• Mechanical fastening such as clamp, bracket, screw can be used in parallel with this thermal conductive tape.
Typical Physical Properties and Performance Characteristics
Note: The following technical information and data should be considered representative or typical only and should not
be used for specification purposes.
Product
ASTM D-3330
90 Angle Peel Adhesion
Crosshead speed : 508mm/min
SUS 304 test substrate
15 min dwell at 23°C
72 hr dwell at 70°C
3M™ Thermally Conductive Tape 8904
Unit : gram/25.4mm width
0.20
0.25
0.50
Liner side
>1300
>1300
>1300
Non-liner side
>1300
>1300
>1300
Liner side
>2000
>2000
>2000
Non-liner side
>2000
>2000
>2000
ASTM D-1002
Unit : Kg/6.25cm2
Dynamic Shear
Initial Adhesion
Crosshead speed : 305mm/min
(SUS to SUS)
Foam Density (gram/cm3)
1.60 (±0.10)
Dielectric Strength (KV/mm)
15
Flammability (UL94)
VO (QMFZ2.E239181)
Thermal Conductivity(See Note**)
Operating Temperature Range*
Long Term (Weeks-Months)
Up to 80°C
3M Test Method
Short Term (Hours-Days)
Up to 90°C
Product Series
>15
1.5 W/m-K
8904-02
8904-025
8904-05
Thermal Conductivity
>1.5 W/m-K
>1.5 W/m-K
>1.5 W/m-K
Thermal Impedance
1.31°C-in2/W
1.35°C-in2/W
1.50°C-in2/W
Thermal Impedance (metric)
8.49°C-cm2/W
8.74°C-cm2/W
9.70°C-cm2/W
*Note: The end use customer application, design & verification testing will determine the final in use effective temperature range based on each
application’s environmental conditions.
Note** 8904 Thermal Conductivity Test Methods:
1.5W/m-K in XY direction per Hot wire plane Test method (Test equipment : QTM-500)
1.5W/m-K in Z direction per Simple/Modified ASTM D5470 Type Method (Test equipment : T3ster DynTIM)
Application Techniques
• Bond strength is dependent upon the amount of adhesive to surface contact developed. Firm application pressure
helps to develop better adhesive contact and improve bonding strength.
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3M™ Thermally Conductive Adhesive Tape 8904
Application Techniques (continued)
• To obtain optimum adhesion, the bonding surfaces must be clean, dry and well unified. Typical surface cleaning
solvents are isopropyl alcohol and water (rubbing alcohol) or heptane. Note: Be sure to follow manufacturer’s safety
precautions and directions for use when using solvents.
• Ideal tape application temperature range is 21°C to 38°C (70°F to 100°F). Initial tape application to surfaces at
temperatures below 10°C (50°F) is not recommended because the adhesive becomes too firm to adhere readily.
However, once properly applied, low temperature holding is generally satisfactory.
Storage and Shelf Life
Shelf life is 12 months from the date of manufacture when stored in original cartons at 21°C (70°F) and 50% relative
humidity.
Regulatory
For regulatory information about this product, contact your 3M representative.
Technical Information
The technical information, recommendations and other statements contained in this document are based upon tests
or experience that 3M believes are reliable, but the accuracy or completeness of such information is not guaranteed.
Product Use
Many factors beyond 3M’s control and uniquely within user’s knowledge and control can affect the use and performance
of a 3M product in a particular application. Given the variety of factors that can affect the use and performance of a 3M
product, user is solely responsible for evaluating the 3M product and determining whether it is fit for a particular purpose
and suitable for user’s method of application.
Warranty, Limited Remedy, and Disclaimer
Unless an additional warranty is specifically stated on the applicable 3M product packaging or product literature,
3M warrants that each 3M product meets the applicable 3M product specification at the time 3M ships the product.
3M MAKES NO OTHER WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY
IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR ANY IMPLIED
WARRANTY OR CONDITION ARISING OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE. If the 3M product
does not conform to this warranty, then the sole and exclusive remedy is, at 3M’s option, replacement of the 3M product
or refund of the purchase price.
Limitation of Liability
Except where prohibited by law, 3M will not be liable for any loss or damage arising from the 3M product, whether
direct, indirect, special, incidental or consequential, regardless of the legal theory asserted, including warranty, contract,
negligence or strict liability.
Electronics Materials Solutions Division
3M Center, Building 225-3S-06
St. Paul, MN 55144-1000
1-800-251-8634 phone
651-778-4244 fax
www.3M.com/electronics
3M is a trademark of 3M Company.
Please recycle.
© 3M 2014. All rights reserved.
60-5002-0560-8
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