SS-32-4-P

Splice Rejacketing 387 Splice Repair 390 3 M Safety Sock Grounding Kits, Shielded and Jacketed URD Cable 391 Sealing and Grounding 393 3/C Cable Breakout Boots and 3/C Phase Rejacketing System 395 Insulating and Sealing Compounds 408 Mounting Brackets 410 3M Cold Shrink Corrosion Protection Kit CPT Series 411 Preparation and Cleaning 413 3M Electrostatic Animal Guard 415 Overhead Conductor Animal Guard Cover 416 CABLE ACCESSORY PRODUCTS  Cable Accessory Products ™ ™ ™ Offers accessory products to assist with splice rejacketing, cable jacket sealing, grounding and cable preparation. Many of the products shown here are used with 3M splices and terminations. Remember to reference those sections for more product information. Complete care for any kind of cable FAX 800-245-0329 386 Splice Rejacketing When jacketed concentric neutral cable (JCN) is spliced, it is necessary to cover the junction between the cable jackets with a water resistant rejacket. 3M offers three designs for splice rejacketing: cold shrink one piece sleeve, cold shrink stacked sleeve, and heat shrink adhesive-lined sleeves. 3M Cold Shrink Splice Jacket Kits SJ-1A, SJ-2A, SJ-3A ™ Cold shrink jacket kits offer advanced, one-piece, watertight rejacketing for JCN cable splices. Designed as an accessory kit to re-jacket over molded rubber splices, the SJ Series is made from durable EPDM rubber. 3M Cold Shrink jacket kits SJ-1A, SJ-2A and SJ-3A offer advanced, one-piece, water-tight rejacketing for JCN shielded power cable splices. The SJ series accommodates voltage classifications of 15 kV, 25 kV and 35 kV. In addition to the open-ended, tubular rubber sleeve, each kit includes Scotch Rubber Mastic Tape, which is used to adjust cable O.D. and provide a sure, long-lasting seal between the cable jacket and the cold shrink sleeve, as well as sealing around the cable ground conductor. ® This unique, cold shrink rejacketing kit eliminates the need for dangerous torches or special tooling. Each kit jackets one splice. 3M Cold Shrink SJ-SS Series Stacked Sleeve Splice Jacket Kits SJ-1SS, SJ-2SS, SJ-3SS ™ Cold Shrink Jacket Kits SJ-1SS, SJ-2SS and SJ-3SS are two-piece, water tight rejacketing kits for JCN cables. 3M Heat Shrinkable Splice Jacket Kits HSJ Series ™ Designed to rejacket molded rubber splices, the SJ-SS Series kits are made of EPDM rubber. This unique twopiece design allows the two tubes to “stack" on top of each other during installation, requiring less space in the manhole or ditch to make the splice. Each kit contains one small cold shrink tube, one large cold shrink tube, one profile bushing and one roll of Scotch Mastic Tape 2228. SJ-1SSR and SJ-2SSR are specially sized for repair splices. ® Each kit jackets one splice. 3M Cold Shrink Foldback Splice Jacket Kits SJ-FB ™ 3M Cold Shrink Foldback Splice Jacket Kits SJ-FB Series are a series of folded back, tubular rubber sleeves that combined with Scotch Rubber Mastic Tape 2228 provide a sealed jacket over cable splices installed on jacketed power cable. These kits are similar to the FB tubes in the 3M Cold Shrink QS III splice kits. ® The Scotch Rubber Mastic Tape 2228 provides for an assured sealing interface between the cable jacket and Cold Shrink Foldback Jacket Tube. Mastic strips are also used to seal around the optional, external ground conductor. The jacketing tube is made from EPDM rubber that contains no chlorides or sulfurs. The completed jacket tube will be continuous from cable jacket to cable jacket, with no seams. Four kit sizes cover an application range from 4 AWG, 15 kV to sizes larger than 4/0 AWG, 35 kV. 3M Heat Shrinkable Splice Jacket Kits HSJ Series ™ 3M Cold Shrink SJ-SS Series Stacked Sleeve Splice Jacket Kits SJ-1SS, SJ-2SS, SJ-3SS ™ HSJ Series Heat Shrinkable Splice Jackets are adhesive lined for water-tight rejacketing of JCN cable splices. Each kit covers one splice. 387 PHONE 800-245-3573 • To jacket inline splices installed on JCN cable and other jacketed power cables with continuous operating temperature of up to 105º C and an emergency overload temperature rating up to 140º C • Physical protection and moisture sealing of inline splices installed on shielded power cables having a solid dielectric insulation • For use in indoor or outdoor installations including direct burial, aerial, and submersible applications Jacketed Concentric Neutral Cable (JCN) Specifications and Ordering Information for 3M Splice Jacket Kits ™ Splice Kit Product No. Product Number UPC (054007-) Sleeve Length Expanded Sleeve I.D. Min. Cable Jacket O.D. Max. Cable Max. Cable Splice O.D. Jacket Opening 15 kV 25 kV 35 kV Case Qty. 3M Cold Shrink SJ Series Jacket Kits for 15 kV, 25 kV and 35 kV SJ-1A 69742 28" (711,2 mm) 2.7" (68,5 mm) 0.95" (24,1 mm) 2.4" (61,0 mm) 20" (508 mm) 5411 5411A 5411R* 5412 — — 6 SJ-2A 69743 36" (914,4 mm) 3.7" (93,9 mm) 1.15" (29,2 mm) 3.3" (83,8 mm) 28" (711 mm) 5403 5404 5405 5406 5420 5421 5422 5451 5451A 5452 5432 5461 6 SJ-3A 69744 38" (965,2 mm) 4.3" (109,2 mm) 1.55" (39,4 mm) 4.0" (101,6 mm) 30" (762 mm) 5407 5408 5409 5423 5424 5425 5426 5433 6 CABLE ACCESSORY PRODUCTS • Splice Rejacketing Applications: 3M Cold Shrink SJ-FB Series Jacket Kits for 15 kV, 25 kV and 35 kV SJ-1FB 55302 — — 0.95" (24,1 mm) 2.00" (50,8 mm) 25" (63,5 mm) 5411 5411A 5412 — — 6 SJ-2FB 55303 — — 1.15" (29,2 mm) 3.00" (76,2 mm) 31" (78,7 mm) 5403 5404 5405 5406 5420 5421 5422 5451 5451A 5452 5432 5461 6 SJ-3FB 55304 — — 1.55" (39,4 mm) 3.62" (91,9 mm) 34" (86,4 mm) 5407 5408 5409 5423 5424 5425 5426 5433 6 SJ-4FB 55305 — — 1.75" (44,5 mm) 4.10" (104,1 mm) 32" (81 mm) — — — 6 5411 5411A 5412 — — 6 Note: The above dimensions should be used to determine sizing for non-3M splices. 3M Cold Shrink SJ-SS Series Cold Shrink Stacked Sleeve Kits for 15 kV, 25 kV and 35 kV SJ-1SS 50777 15" (381,0 mm) 18" (457,2 mm) 2.4" (60,9 mm) 3.1" (78,7 mm) 0.95" (24,1 mm) 2.4" (61,0 mm) 23" (584 mm) *3M 5411R QS-II requires an additional 8428-12 Cold Shrink tube to jacket the splice. The procedure for jacketing the 5411R QS-II is detailed in the SJ-1A kit installation instructions. FAX 800-245-0329 388 Specifications and Ordering Information for 3M Splice Jacket Kits ™ Splice Kit Product No. Product Number UPC (054007-) Sleeve Length Expanded Sleeve I.D. Min. Cable Jacket O.D. Max. Cable Max. Cable Splice O.D. Jacket Opening SJ-2SS 50778 19" (482,6 mm) 24" (609,6 mm) 3.1" (78,7 mm) 3.7" (93,9 mm) 1.15" (29,2 mm) 3.3" (83,8 mm) SJ-3SS 50779 22" (558,8 mm) 25" (635,0 mm) 3.7" (93,9 mm) 4.3" (109,2 mm) 1.55" (39,4 mm) Case Qty. 15 kV 25 kV 35 kV 31" (787 mm) 5403 5404 5405 5406 5420 5421 5422 5451 5451A 5452 5432 5461 6 4.0" (101,6 mm) 35" (889 mm) 5407 5408 5409 5423 5424 5425 5426 5433 6 3M Cold Shrink Stacked Sleeve Repair Jacket Kits for 15 kV SJ-1SSR 41956 — — 0.95" (25 mm) 1.95" (49,5 mm) 29" (737 mm) 5411R — — 6 SJ-2SSR 41957 — — 1.15" (29,2 mm) 3.00" (76,2 mm) 37" (940 mm) 5412R 5451R — — 6 3M HSJ Series Heat Shrinkable Splice Jackets for 15 kV, 25 kV and 35 kV HSJ-1 09270 33" (84 mm) 2.5" (64 mm) 0.85" (21,6 mm) 1.9" (48,3 mm) 22" (559 mm) 5411 5411A 5411R 5412 — — 10 HSJ-2 09271 40" (102 mm) 3.0" (76 mm) 1.00" (25,4 mm) 2.6" (66,0 mm) 28" (711 mm) 5403 5404 5405 5406 5412R 5420 5421 5422 5451 5451A 5451R 5452 5432 5461 10 HSJ-3 09272 40" (102 mm) 4.3" (109 mm) 1.50" (38,1 mm) 3.4" (86,4 mm) 28" (711 mm) 5407 5408 5409 5423 5424 5425 25426 5433 5 *3M 5411R QS-II requires an additional 8428-12 Cold Shrink tube to jacket the splice. The procedure for jacketing the 5411R QS-II is detailed in the SJ-1A kit installation instructions. Kit Contents for 3M Splice Jacket Kits Product Number SJ-1A SJ-2A SJ-3A Cable Type SJ-1SS SJ-2SS SJ-3SS HSJ-1 HSJ-2 HSJ-3 Jacketed Concentric Neutral Cable (JCN) See page 385 for cable type illustration. Each kit jackets one splice Cold Shrink Jacketing Cold Shrink Tube 1 1 1 2 2 2 — — — Scotch Rubber Mastic Tape 2228 1 1 1 1 1 1 — — — Heat Shrink Tube — — — — — — 1 1 1 Profile Bushing — — — 1 1 1 — — — Instructions 1 1 1 1 1 1 1 1 1 ® 389 Heat Shrink Jacketing PHONE 800-245-3573 CABLE ACCESSORY PRODUCTS • Splice Repair Splice Repair 3M HDCW Wraparound Heat Shrink Cable Repair Sleeves ™ 3M HDCW Heat Shrink Wraparound Cable Repair Sleeves are designed to quickly repair damaged cable jacketing. They may also be used to rejacket in-line splices. 3M HDCW wrap sleeves can be used as insulation material on cable and splices up to 1000 volts and as jacket repair material on cable up to 35 kV. The design of the wrap sleeve allows it to be installed in tight spaces with ordinary heating equipment such as a torch. The 3M HDCW cable repair is made from modified cross-linked polyolefin, with a hot-melt adhesive liner on the inner side of the sleeve. Upon heating, the sleeve shrinks and the adhesive melts, creating a water-tight bond between the sleeve and the cable. 3M HDCW Wraparound Cable Repair Sleeves meet ANSI C119.1 requirements. A corrosion proof metal channel is used to close the sleeve during installation. 3M HDCW wrap sleeves are stocked in four lengths and five diameters. Other cut lengths are available upon request. Application Guide and Ordering Information for 3M HDCW Wraparound Heat Shrink Cable Repair Sleeves Sleeve Dimensions UPC (051138-) Length in. (mm) 600/1000V Conductor Size (AWG or MCM) Jacket Repair Use Range Max./Min. in. (mm) HDCW 35/10-250 HDCW 35/10-1200 48416 48436 9.8" (250 mm) 47.2" (1200 mm) #8-2/0 #8-2/0 1.38-0.39" (35-10 mm) 1.38-0.39" (35-10 mm) 1.97" (50 mm) 1.97" (50 mm) 0.32" (8 mm) 0.32" (8 mm) HDCW 55/15-500 HDCW 55/15-1200 48421 48437 19.7" (500 mm) 47.2" (1200 mm) 3/0-400 3/0-400 2.17-0.59" (55-15 mm) 2.17-0.59" (55-15 mm) 2.95" (75 mm) 2.95" (75 mm) 0.51" (13 mm) 0.51" (13 mm) HDCW 80/25-750 HDCW 80/25-1200 48426 48438 29.5" (750 mm) 47.2" (1200 mm) 500-1000 500-1000 3.15-0.98" (80-25 mm) 3.15-0.98" (80-25 mm) 3.94" (100 mm) 3.94" (100 mm) 0.91" (23 mm) 0.91" (23 mm) HDCW 110/30-1000 HDCW 110/30-1200 48431 48439 39.4" (1000 mm) 47.2" (1200 mm) 1000-2000 1000-2000 4.33-1.18" (110-30 mm) 4.33-1.18" (110-30 mm) 5.20" (132 mm) 5.20" (132 mm) 0.98" (25 mm) 0.98" (25 mm) HDCW 140/40-1000 HDCW 140/40-1200 48435 48440 39.4" (1000 mm) 47.2" (1200 mm) N/A N/A 5.39-1.38" (137-35 mm) 5.39-1.38" (137-35 mm) 5.71" (145 mm) 5.71" (145 mm) 1.26" (32 mm) 1.26" (32 mm) Part Number Expanded Diameter in. (mm) Reserved Diameter in. (mm) FAX 800-245-0329 390 3M Safety Sock Grounding Kits, Shielded and Jacketed URD Cable ™ For use on tape or wire shield and jacketed concentric neutral (JCN) cables. Provides continuity of the cable shield system and a path to ground in the event of a dig-in. Ordering Notes: • Each kit contains shielding for one splice • Use the shield diameter range as final ordering criteria • A rejacketing sleeve, such as the 3M Ground Kits SJ Series, must be applied over shielding • Kit contents: copper screen sleeve, mastic seal strips, constant-force springs, instructions Specifications and Ordering Information for 3M Safety Sock Series Grounding Kits ™ UPC (051141-) Cable Size Shield Diameter Range Case Qty. SS-A 40745 — 0.47-0.78" (12-20 mm) — SS-1 15555 #2-3/0 0.78-1.47" (20-37 mm) 1 SS-2 15561 #4/0-500 kcmil 1.0-2.20" (25-56 mm) 1 SS-3 15557 500-1250 Kcmil 1.5-2.93" (38-74 mm) 1 SS-4 40455 — 1.77-4.21" (45-107 mm) — Product Number These kits are available in Canada only. 391 PHONE 800-245-3573 ™ ™ Scotchcast Jacket Repair Kits M Series contain a reusable wrap-around mold and accessory materials needed to make 10 permanent, flexible and moisture-resistant jacket repairs or splices of portable cable. The kit contains a wrap around mold that permits jacket repair without cutting through the cable. When used with 3M Scotchcast Resin 2130, M series kits provide durable, flexible jacket repair. Scotchcast kits can be used with portable power cable or standard cable. Note: Scotchcast flame-retardant compound 2130 needed to jacket the repair or splice is not included and must be ordered separately. U.S. Mine Safety and Health Administration acceptance No. P-142-5 MSHA. 3M Scotchcast Jacket Repair Kits M Series ™ ™ Specifications and Ordering Information for 3M Scotchcast Jacket Repair Kits M Series Product Number M-20 M-30 M-40 Cable Diameter Range 1.60-2.5" (41-64 mm) 1.85-4.0" (47-102 mm) 1.85-6.0" (47-152 mm) Maximum Repair Length 13-15" (33-38 cm) 20" (51 cm) 32" (81 cm) 31392 31393 31394 1 kit 1 kit 1 kit Ordering Information UPC (054007-) Case Qty. It’s all about quality control FAX 800-245-0329 CABLE ACCESSORY PRODUCTS • 3M™ Safety Sock Grounding Kits, Shielded and Jacketed URD Cable 3M Scotchcast Jacket Repair Kits M Series 392 Sealing and Grounding 3M Cold Shrink Cable Accessory Sealing Kits 8450 Series are designed to seal the end of JCN cable. Use these kits when installing elbows or other cable accessories that do not include a jacket seal. 3M also offers three types of sheath sealing or breakout kits; poured resin, cold shrink and heat shrink, several heat shrink cable sealing end caps and a variety of grounding hardware. ™ 3M Cold Shrink Cable Accessory Sealing Kits 8450 Series ™ The 3M Cold Shrink Cable Accessory Sealing Kits 8450 Series are designed to seal the jacket end of power cables where elbows or other cable accessories are installed. Both the sealing tube and mastic are compatible with commonly used power cable jacketing and semiconductive materials. Note: Elbow not included. Jacketed Concentric Neutral Cable (JCN) Specifications and Ordering Information for 3M Cold Shrink Cable Accessory Sealing Kits 8450 Series Product Number 8452 Cable Type 8452L 8453 8454 Jacketed Concentric Neutral Cable (JCN) See above for cable type illustration. Cable Size/Volt Class: Cable Size for 15 kV Class 2-4/0 AWG (35-100 mm2) 2-4/0 AWG (35-100 mm2) 2/0 AWG-1000 kcmil (70-500 mm2) 750-1500 kcmil (380-725 mm2) Cable Size for 25 kV Class 2-2/0 AWG (35-50 mm2) 2-2/0 AWG (35-50 mm2) 1/0 AWG-750 kcmil (60-380 mm2) 600-1250 kcmil (325-625 mm2) Cable Size for 35 kV Class 1/0 AWG (60 mm2) 1/0 AWG (60 mm2) 1/0 AWG-500 kcmil (60-250 mm2) 350-1000 kcmil (180-500 mm2) Minimum Seal Diameter 0.95" (24 mm) 0.95" (24 mm) 1.28" (33 mm) 1.60" (41 mm) Maximum Installed Diameter 1.94" (49 mm) 1.94" (49 mm) 2.67" (68 mm) 3.50" (89 mm) 1 1 (1/2" longer) 1 1 3 strips 3 strips 4 strips 6 strips 1 1 1 1 UPC (054007-) 08336 44312 09676 49938 Inner Unit Pack 1/bag — 1/bag — Case Qty. 10 kits 10 kits 10 kits 10 kits Kit Components: Cold Shrink Sealing Tube Mastic Sealing Strips 6" (152,4 mm) Instructions Ordering Information 393 PHONE 800-245-3573 ™ Tape Shielded 3M Cold Shrink Shield Adapter Kits are designed for grounding and sealing tape, wire and UniShield shielded power cables when using cable accessories such as elbows, modular splices and terminations. Wire Shielded These cold shrink kits require no heat, special tools or special skills to install. The cold shrink kits come complete with all necessary components (except the cable accessory) and are installed in a few simple steps. We’ve even attached a “bleeder wire” to the ground strap eliminating the need for additional wire and connectors. UniShield ® Specifications and Ordering Information for 3M Cold Shrink Shield Adapter Kits 8459/8460 Series Product Number 8459 Cable Type 8460 8461 8462 Tape Shielded, Wire Shielded, Unishield See above for cable type illustration. ® Jacket O.D. Range Inches (mm) 0.59-1.05 (15,0-26,6) 0.83-1.64 (21,1-41,6) 1.27-2.17 (32,3-55,1) 1.70-2.60 (43,2-66,0) Cable Size for 5/8 kV Class 8-1 kcmil (10-38 mm2) 1/0 AWG-350 kcmil (50-200 mm2) 500-1000 kcmil (240-500 mm2) — Cable Size for 15 kV Class — 2-250 kcmil (35-150 mm2) 350-1000 kcmil (185-500 mm2) 1250-1750 kcmil (600-850 mm2) Cable Size for 25 kV Class — 2-250 kcmil (35-150 mm2) 350-750 kcmil (185-500 mm2) 1000-1500 kcmil (600-725 mm2) Cable Size for 35 kV Class — 2-1/0 kcmil (35-60 mm2) 2/0 AWG-350 kcmil (70-200 mm2) 500-1000 kcmil (240-500 mm2) Cable Size/Volt Class: CABLE ACCESSORY PRODUCTS • Sealing and Grounding 3M Cold Shrink Shield Adapter Kits 8459/8460 Series Kit Components: Cold Shrink Sealing Tube 1 1 1 1 Mastic Sealing Strips 6" (152,4 mm) 3 strips 3 strips 3 strips 3 strips Constant Force Spring 1 1 1 1 Preformed Ground Braid/ Bleeder Wire 1 1 1 1 1 strip 1 strip 1 strip 1 strip 1 1 1 1 UPC (054007-) 53236* 41458 41459 53131* Inner Unit Pack 1/bag 1/bag 1/bag 1/bag Case Qty. 3 kits 3 kits 3 kits 3 kits Scotch 13 Semi-Conductive Tape ® Instructions Ordering Information * UPC 051128-­ FAX 800-245-0329 394 3/C Cable Breakout Boots and 3/C Phase Rejacketing System 3M Cold Shrink Silicone Rubber 3/C Cable Breakout Boots 8560 Series and 3M Silicone Rubber RJS Series 3/C Phase Rejacketing Systems are designed to be used in conjunction with 3M terminations, to seal the breakout area and rejacket the phases on three conductor cable without grounds. ™ 3M Cold Shrink Silicone Rubber 3/C Cable Breakout Boots 8560 Series ™ 3M Silicone Cold Shrink Cable Breakout Boots 8561 through 8565 are a series of open-ended molded rubber sealing assemblies that are factory expanded and mounted on removable inner-supporting plastic cores. They are supplied for field installation in a pre-stretched condition. 3M QT-III Silicone Rubber ™ Features and Benefits: The supporting cores are removed after the seal has been positioned for installation around the breakout area of a three conductor cable. Core removal allows the silicone rubber boot to shrink down to a predetermined diameter, creating an environmental enclosure for individual cable phase legs and the overall cable jacket. • Versatile; installs quickly and accommodates a wide range of cable sizes 3M Breakout Boots 8560 Series are designed to protect the phase leg breakout of 3/C medium voltage power cable from exposure to moisture, contamination, corrosion, ozone, ultra-violet radiation, physical contact and other hazards associated with 3/C termination operating environments. 3M Breakout Boots 8560 Series can be used in conjunction with 3M Silicone Rubber Cold Shrink Rejacketing Sleeves for 3/C shielded power cable terminating applications. • No specific user skills or craftsmanship required • Simple hand application; no need for special installation tools • No torches or heat required • Excellent resistance to ozone and ultra-violet radiation • High dry and wet insulation resistance • Highly flexible; accommodates all power cable supplier bend radius recommendations • Seals tight; retains resiliency and pressure even after prolonged years of aging and exposure • Compatible with all 3M Cold Shrink Termination Products and RJS Series Phase Rejacketing Sleeves 395 PHONE 800-245-3573 Features and Benefits: ™ 3M RJS Series Rejacketing Sleeves are designed so that 3M Cold Shrink QT-III and Q-TIII Silicone Rubber Terminations can be used on 3/C (three conductor) medium voltage shielded power cables of tape shield, wire shield, armored and non-armored configurations. RJS Rejacketing Assemblies are a series of silicone rubber insulators incorporating an inner-expandable polyester braid designed to reduce sliding friction and deliver the insulator onto the cable. Rejacketing sleeves are designed to protect the phase legs (core) of 3/C shielded power cable from exposure to moisture, corrosion, ozone, ultra-violet radiation, physical contact and other hazards associated with termination operating environments. Rejacketing sleeves are designed to be used in conjunction with 3M Cold Shrink Breakout Boots and Silicone Rubber Terminations. • Versatile; installs quickly and accommodates a wide range of cable sizes • Simple hand application; no need for special installation tools • No torches or heat required • No specific user skills or craftsmanship required • Excellent resistance to ozone and ultra-violet radiation • High dry and wet insulation resistance • Excellent shelf life • Easy-to-adjust sleeve length; adapts to variable equipment connection and mounting requirements • Compatible with 3M Cold Shrink PST Breakout Boots and Termination Products 3M Cold Shrink Silicone Rubber 3/C Cable Breakout Boots 8560 Series ™ UPC (054007-) Cable Phase Shield Diameter Range mm (in.) Cable Outer Jacket Diameter Range mm (in.) Inner Unit Pack Case Qty. 8561 43143 12.2-18.3 mm (0.48-0.72") 29.7-49.3 mm (1.17-1.94") — 1/box 8562 43144 15.5-24.2 mm (0.61-0.95") 37.1-67.8 mm (1.46-2.67") — 1/box 8563 43145 20.8-30.0 mm (0.82-1.18") 48.8-78.7 mm (1.92-3.10") — 1/box 8564 43146 26.0-41.1 mm (1.02-1.63") 64.0-109.8 mm (2.52-4.32") — 1/box 8565 43147 27.7-49.3 mm (1.09-1.94") 66.1-119.4 mm (2.60-4.70") — 1/box 8566 57174* 29.8-47.9 mm (1.17-1.89") 80.7-140.2 mm (3.18-5.52") — 1/box Product Number * UPC prefix 051128- 3M 3/C Phase Rejacketing Sleeve Selection Guide—Based on Diameter Range and Cable Conductor Size ™ Product Number UPC (054007-) Size (feet) Metallic Shield Diameter Range mm (in.) 3.3 kV (mm) IEC 3.3 kV (mm) JIS 5.0 kV (AWG) AEIC 6.6 kV (mm) IEC 6.6 kV (mm) JIS 8.0 kV (AWG) (AEIC Inner Unit Case Pack Qty. RJS-1-4FT 43098 4' 10.9-15.2 mm (0.43-0.60") 16-35 8-22 8-2 16-25 8-10 6-4 — 10 RJS-1-1FT 43099 10' 10.9-15.2 mm (0.43-0.60") 16-35 8-22 8-2 16-25 8-10 6-4 — 1 RJS-2-4FT 43100 4' 15.2-20.3 mm (0.60-0.80") 50-95 38-60 1-3/0 35-70 14-38 2-2/0 — 10 RJS-2-10FT 43101 10' 15.2-20.3 mm (0.60-0.80") 50-95 38-60 1-3/0 35-70 14-38 2-2/0 — 1 RJS-3-4FT 43102 4' 20.3-26.0 mm (0.80-1.02") 120-185 100-150 4/0-400 95-150 60-100 3/0-350 — 10 RJS-3-10FT 43103 10' 20.3-26.0 mm (0.80-1.02") 120-185 100-150 4/0-400 95-150 60-100 3/0-350 — 1 RJS-4-4FT 43104 4' 25.9-32.4 mm (1.02-1.28") 240-300 200-250 500-750 185-300 150-250 400-600 — 10 RJS-4-10-FT 43105 10' 25.9-32.4 mm (1.02-1.28") 240-300 200-250 500-750 185-300 150-250 400-600 — 1 RJS-5-4FT 43106 4' 32.5-41.1 mm (1.28-1.62") — 300-325 800-1000 — 300-325 750-1000 — 10 RJS-5-10FT 43107 10' 32.5-41.1 mm (1.28-1.62") — 300-325 800-1000 — 300-325 750-1000 — 1 FAX 800-245-0329 CABLE ACCESSORY PRODUCTS • 3/C Cable Breakout Boots and 3/C Phase Rejacketing System 3M 3/C Phase Rejacketing System 396 3M 3/C Phase Rejacketing Sleeve Selection Guide—Based on Diameter Range and Cable Conductor Size ™ UPC (054007-) Size (feet) Metallic Shield Diameter Range mm (in.) 10 kV (mm) IEC 15 kV (AWG) AEIC 20 kV (mm) IEC 25 kV (AWG) AEIC 30 kV (mm) IEC 35 kV (AWG) AEIC RJS-1-4FT 43098 4' 10.9-15.2 mm (0.43-0.60") — — — — — — — RJS-1-1FT 43099 10' 10.9-15.2 mm (0.43-0.60") — — — — — — — 1 RJS-2-4FT 43100 4' 15.2-20.3 mm (0.60-0.80") 10-50 2-1 — — — — — 10 RJS-2-10FT 43101 10' 15.2-20.3 mm (0.60-0.80") 10-50 2-1 — — — — — 1 RJS-3-4FT 43102 4' 20.3-26.0 mm (0.80-1.02") 70-150 1/0-4/0 25-70 2-1/0 — — — 10 RJS-3-10FT 43103 10' 20.3-26.0 mm (0.80-1.02") 70-150 1/0-4/0 25-70 2-1/0 — — — 1 RJS-4-4FT 43104 4' 25.9-32.4 mm (1.02-1.28") 185-300 250-450 95-185 2/0-250 35-70 1/0-3/0 — 10 RJS-4-10FT 43105 10' 25.9-32.4 mm (1.02-1.28") 185-300 250-450 95-185 2/0-250 35-70 1/0-3/0 — 1 RJS-5-4FT 43106 4' 32.5-41.1 mm (1.28-1.62") — 500-750 240-300 300-500 95-240 4/0-500 — 10 RJS-5-10FT 43107 10' 32.5-41.1 mm (1.28-1.62") — 500-750 240-300 300-500 95-240 4/0-500 — 1 Product Number Inner Unit Case Pack Qty. 3M 3/C Phase Rejacketing Kits RJK Kits for Converting 3/C Cable to Three 1/C Cables ™ Indoor/ Outdoor Kits Indoor Kits Cable Metallic Shield Diameter Range RJK-1 RJS-2/3 0.60-0.80 1-3/0 2-2/0 1-2/0 RJK-2 RJS-3/3 0.80-1.02 4/0-400 3/0-30 1/0-4/0 RJK-3 RJS-4/3 1.02-1.28 500-750 400-600 250-450 2/0-250 RJK-4 RJS-5/3 1.28-1.62 800-1000 750-1000 500-750 300-500 5 kV 15 kV 25/28 kV 2-1/0 Kit Contents Cold Slip • 3M Cold Shrink breakout boot, 3M Cold Slip rejacketing sleeves (3 four-foot lengths), provision to externally ground at breakout boot 3M Cold slip re-jacketing sleeves incorporate an innerexpandable polyester braid designed to reduce sliding friction and deliver the sleeve quickly onto the cable. • 3M Cold Slip rejacketing sleeves (3 four-foot lengths) Cold Shrink 3M Cold Shrink splicing products are designed using 3M’s unique cold shrink delivery system. Products are supplied pre-stretched on a removable core for efficiency and ease of installation. All splices are pre-tested in the factory. 397 8 kV PHONE 800-245-3573 10 ™ 3M offers three types of sheath sealing or breakout kits: poured resin, cold shrink and heat shrink. 3M offers two types of heat shrink cable sealing, caps and a variety of grounding hardware. 3M Sheath Seal Kits 5831 and 5832 ™ 3M Sheath Seal Kits 5831 and 5832 are designed to seal the sheath area for multiconductor cables with or without ground wires. They will handle copper or aluminum cables from #2 AWG through 500 kcmil (35-250 mm2). For kit contents and sizing, see chart below. Each kit makes one seal. 3M Sheath Seal Kits 5831 and 5832 ™ 3M Cold Shrink Sheath Seal Kits 5841 and 5842 ™ 3M Cold Shrink Sheath Seal Kits 5841 and 5842 are designed to seal the sheath area for three conductor cables without ground wires. They will handle copper or aluminum cable from #2 AWG through 500 kcmil (35250 mm2). No heat is required when using these kits. For kit contents and sizing, see chart below. Each kit makes one seal. 3M Cold Shrink Sheath Seal Kits 5841 and 5842 ™ Specifications for 3M Sheath Seal Kits Specifications 5831 5832 5841 5842 Conductor Size 2-3/0 AWG (35-80 mm2) 4/0 AWG-500 kcmil (120-250 mm2) 2-4/0 AWG (35-100 mm2) 4/0 AWG-500 kcmil (120-250 mm2) 2.6" (66 mm) 3.75" (95,2 mm) — — Conductor Insulation O.D. Range N/A N/A 0.30-1.18" (8-30 mm) 0.77-1.38" (20-35 mm) Cable Jacket Range — — 1.20-1.90" (30-48 mm) 1.80-3.10" (46-79 mm) Molded Sheath Seal Body — — 1 1 Wraparound Mold Body 1 1 — — 3M ScotchCast 2130 1 1 — — Abrasive Cloth 1 1 — — Scotch Vinyl Electrical Tape Super 33+ 1 1 — — Scotch Linerless Rubber Splice Tape 130C 1 1 — — 3M Scotchfil Electrical Insulation Putty 1 1 — — Instructions 1 1 1 1 Maximum Jacket or Armor O.D. Range Kit Components: ™ ™ ® ® ™ CABLE ACCESSORY PRODUCTS • 3/C Cable Breakout Boots and 3/C Phase Rejacketing System 3M Sheath Seal Kits for Multiconductor Cable Note: Each kit makes one seal. Ordering Information for 3M Sheath Seal Kits Ordering Information 5831 5832 5841 5842 UPC (054007-) 12280 12281 12291 12292 1 kit 1 kit 1 kit 1 kit Case Qty. The final determining factor for the 5831 and 5832 is the conductor insulation O.D. and the cable jacket O.D. The final determining factor for the 5841 and 5842 is the maximum jacket or armor diameter. Note: Each kit makes one seal. FAX 800-245-0329 398 3M Heat Shrinkable Cable Breakout Boots ™ 3M Heat Shrinkable HDBB Cable Breakout Boots are designed for dependable insulating and sealing of cable breakouts in multiconductor armored or sheathed cables and conduit ends. 3M HDBB boots are made from flame retardant, cross-linked polyolefin and meet the material requirements of MIL-I-81765-1. The boots are designed to provide excellent electrical and mechanical protection and are supplied with an internal coating of adhesive for reliable environmental sealing. 3M Heat Shrinkable Cable Breakout Boots ™ Specifications and Ordering Information for 3M Heat Shrinkable Cable Breakout Boots ™ Product Number Cross Section UPC (054007-) Cable Entry End (Max. to Min.) Conductor Legs (Max. to Min.) Case Qty. HDBB-205-1-250 58793 0.80-0.37" (20,32-9,40 mm) 0.33-0.11" (8,38-2,79 mm) 1 each HDBB-210-1-250 35992* 1.20-0.60" (30,38-15,24 mm) 0.50-0.17" (12,70-4,32 mm) 1 each HDBB-220-1-250 46654** 1.90-0.90" (48,26-22,86 mm) 0.75-0.30" (19,05-7,62 mm) 1 each HDBB-230-1-250 35993* 3.00-1.50" (76,20-38,10 mm) 1.45-0.50" (38,10-12,70 mm) 1 each HDBB-310-1-250 35994* 0.90-0.36" (2,86-9,14 mm) 0.33-0.12" (8,38-3,05 mm) 1 each HDBB-320-1-250 35995* 1.20-0.50" (30,38-12,70 mm) 0.50-0.16" (12,70-4,06 mm) 1 each HDBB-321-1-250 35996* 1,50-0.69" (38,10-17,53 mm) 0.65-0.18" (16,51-4,57 mm) 1 each HDBB-325-1-250 35997* 1.70-0.90" (43,18-22,86 mm) 0.82-0.30" (20,83-7,62 mm) 1 each HDBB-335-1-250 03409* 2.40-1.40" (60,96-35,56 mm) 1.25-0.50" (31,75-12,70 mm) 1 each HDBB-340-1-250 35998* 3.20-2.00" (81,28-50,80 mm) 1.45-0.75" (38,10-19,05 mm) 1 each HDBB-345-1-250 58794 4.90-2.32" (124,46-5,93 mm) 2.00-1.00" (50,80-25,40 mm) 1 each *UPC prefix 051135**UPC prefix 051138Note: 3M Breakout Boots are flame retardant and supplied with a factory-applied sealant. Unlined boots are available on special order. All boots are black in color. Standard package is one and multiples of one. 399 PHONE 800-245-3573 ™ Product Number Cross Section UPC (054007-) Cable Entry End (Max. to Min.) Conductor Legs (Max. to Min.) Case Qty. HDBB-405-1-250 58795 0.90-0.43" (22,86-10,92 mm) 0.28-0.11" (7,11-2,79 mm) 1 each HDBB-410-1-250 35999* 1.25-0.80" (31,75-20,32 mm) 0.50-0.19" (1,70-4,83 mm) 1 each HDBB-415-1-250 58855 1.75-0.98" (43,18-24,89 mm) 0.79-0.28" (20,07-7,11 mm) 1 each HDBB-420-1-250 36000* 2.35-1.00" (59,69-2,4 mm) 1.00-0.35" (25,40-8,89 mm) 1 each HDBB-425-1-250 58797 2.65-1.40" (67,31-35,56 mm) 1.20-0.53" (30,48-13,46 mm) 1 each HDBB-430-1-250 58798 5.25-3.00" (133,35-76,20 mm) 1.35-0.55" (34,29-13,97 mm) 1 each HDBB-505-1-250 46648** 2.36-0.96" (59,94-24,38 mm) 1.18-0.29" (70,73-7,36 mm) 1 each HDBB-605-1-250 36001* 2.39-1.45" (60,71-38,10 mm) 0.80-0.35" (20,32-8,89 mm) 1 each *UPC prefix 051135**UPC prefix 051138Note: 3M Breakout Boots are flame retardant and supplied with a factory-applied sealant. Unlined boots are available on special order. All boots are black in color. Standard package is one and multiples of one. PRODUCT REFERRAL GENERATOR Insulating.......................................................................... pg. 418 – Heat Shrinkable Tubing Sealing – Cold Shrink End Caps................................................ pg. 401 FAX 800-245-0329 CABLE ACCESSORY PRODUCTS • 3/C Cable Breakout Boots and 3/C Phase Rejacketing System Specifications and Ordering Information for 3M Heat Shrinkable Cable Breakout Boots 400 3M Cold Shrink End Caps EC-Series ™ The 3M Cold Shrink End Caps EC-Series are designed to environmentally seal and mechanically protect exposed cable ends using no tools, mastics or tapes. Regardless of the cable type or manufacturer, it takes only four different end-caps to fit cable size ranges from 1.46" to 3.32" (11,6-84,3 mm), reducing the need for additional inventory to cover all cable sizes. The 3M Cold Shrink End Caps EC-Series protects cables, pipes and other cylindrical objects from exposure to moisture, contamination, corrosion, ozone, ultra-violet radiation, physical contact and other environmental hazards. a factory applied adhesive lining for reliable environmental sealing. Six different sizes accommodate a broad range of cable diameters. Standard Color: Black. Expanded, As Supplied, Part H Dia. 3M Heavy-Duty End Caps SKE ™ Fully Recovered Part (After Heating) 3M Heat Shrinkable End Caps are typically used to seal cable ends and are designed to provide moisture, mechanical and environmental protection. 3M SKE end caps are for heavy-duty applications. 3M SKE end caps are manufactured from semi-rigid flame retardant, cross-linked polyolefin. They are supplied with P R W H Dia. J Dia. SKE End Caps Specifications and Ordering Information for 3M Cold Shrink End Caps EC-Series UPC (051138-) Use Range Inches (mm) Inner Unit Pack EC-1 52440 0.46-0.82" (11,6-20,9 mm) 10/box EC-2 52441 0.63-1.18" (15,9-30,1 mm) 10/box EC-3 52442 1.02-1.94" (26,0-49,2 mm) 10/box EC-4 52443 1.79-3.32" (45,5-84,3 mm) 10/box Product Number Specifications and Ordering Information for 3M Heavy-Duty End Caps SKE Product Number UPC (051138-) H Dia. Min. X Max. R J. Dia. Max. R P ±10% R R ±10% R W ±20% R For Cable Diameter Case Qty. SKE 4/10 48153 0.39 (10,0) 0.16 (4,0) 0.12 (3,0) 1.32 (33,5) 1.18 (30,0) 0.08 (2,0) 0.16-0.31 (4-8) 1000 each SKE 8/20 48154 0.79 (20,0) 0.30 (7,5) 0.26 (6,5) 2.18 (55,3) 1.97 (50,0) 0.09 (2,3) 0.31-0.43 (8-11) 250 each SKE 15/40 48155 1.57 (40,0) 0.59 (15,0) 0.41 (10,5) 3.54 (90,0) 3.15 (80,0) 0.12 (3,0) 0.59-1.26 (15-32) 60 each SKE 25/63 48156 2.48 (63,0) 0.98 (25,0) 0.63 (16,0) 5.63 (143,3) 5.12 (130,0) 0.13 (3,3) 1.00-1.97 (25-50) 60 each SKE 30/76 48157 2.99 (76,0) 1.18 (30,0) 0.67 (17,0) 6.22 (158,0) 5.91 (150,0) 0,16 (4.0) 1.18-2.36 (30-60) 40 each SKE 45/100 48158 3.94 (100,0) 1.77 (45,0) 1.02 (26,0) 6.40 (162,5) 5.50 (140,0) 0.16 (4,0) 1.77-3.15 (45-80) 30 each NOTES: 1. All dimensions in both inches and metric. All angles in degrees. 2. Dimensions in table: X= Expanded (Minimum); R= Recovered (Maximum) 3. Color: Black 401 PHONE 800-245-3573 ™ 3M Hi-Amp Accessory Grounding Kit 8473 for 15 kV, 25 kV and 35 kV ™ Tape Shielded Cable Tape Shielded Cable LC Shielded Cable LC Shielded Cable 3M Hi-Amp Splice Grounding Accessory Kit SG-2 and SG-3 are designed to accommodate the shielding and grounding of inline splices made on LC, heavy-duty tape and conventional tape shielded power cables. The SG-2 and SG-3 designs provide a fault current capacity of 15,000 Amps for 15 cycles on 15, 25 and 35 kV class cables. The 3M kits SG-2 and SG-3 were designed to accommodate all 3M Quick Splice bodies as well as most other rubbermolded inline splices currently used in the electrical power distribution industry. The 3M copper screen sleeves SG-2 and SG-3 are applied over molded rubber splices on cables with shield diameters ranging from 1.25" (32,0 mm) to 2.25" (57,2 mm). In most cases this will include conductor sizes between 350 kcmil and 1000 kcmil and voltage classes of 15 kV through 35 kV. The 3M copper screen sleeves SG-2 and SG-3 and the preformed ground connection braid have a capacity greater than that of #4 AWG copper wire and are fault current rated at 15,000 amps for 15 cycles. The 3M Kit SG-3 has a larger CMA (greater than 2 AWG) copper screen sleeve and two constant force springs per end. This provides additional neutral current capacity. Following SG-2 and SG-3 component installation, 3M Cold Shrink SJ-1A, SJ-2A, SJ-3A, heat shrink HSJ series or Scotch Rubber Mastic and Vinyl Tape systems are the recommended choices for sealing and rejacketing the installed, shielded splice. Each kit provides shielding and grounding for one splice. ® 3M Hi-Amp Accessory Grounding Kit 8473 is designed to accommodate the grounding of accessories installed on LC, heavy-duty tape and conventional tape-shielded power cables. The 3M Grounding Kit 8473 design provides a fault current capacity of 15,000 Amps for 15 cycles on 15 kV, 25 kV and 35 kV class cables. Product application range for the 3M kit 8473 includes cable sizes from 350 kcmil through 1000 kcmil in 15 kV through 35 kV voltage classes as indicated in the table on page 401. The kit 8473 was designed to be used with 600-Amp elbows and other accessories where cable jacket-toaccessory sealing and high-ampacity grounding is desired. The 3M Grounding Kit 8473 preformed ground braid has a fault current capacity of 15,000 Amps for 15 cycles with an equivalent cross-sectional area greater than #4 AWG copper wire. Each kit provides grounding and sealing for one accessory. Refer to the ordering table on page 401 for cable accommodation. Final determining factor, for cables not specified, is a shield diameter range from 1.25" (32,0 mm) minimum through 2.25" (57,2 mm) maximum. CABLE ACCESSORY PRODUCTS • 3/C Cable Breakout Boots and 3/C Phase Rejacketing System 3M Hi-Amp Splice Grounding Accessory Kit SG-2 and SG-3 for 15 kV, 25 kV and 35 kV Refer to the ordering table on page 401 for cable and accommodation. Final determining factor, for cables not specified, is a shield diameter range from 1.25" (32,0 mm) minimum through 2.25" (57,2 mm) maximum. FAX 800-245-0329 402 3M Hi-Amp Grounding Accessory Kit GSHA-8 QT-II for 15 kV, 25 kV and 35 kV ™ Tape Shielded Cable LC Shielded Cable classes of 15 kV through 35 kV. The preformed ground braid contained in the 3M Kit GSHA-8 has a fault current capacity of 15,000 Amps for 15 cycles. Each kit provides shielding and grounding for one termination. Refer to the ordering table on page 401 for cable information. Final determining factor, for cables not specified, is a shield diameter range from 1.25" (32,0 mm). 3M Cable Grounding Kits 2252 and 2253 ™ Jacketed Concentric Neutral Cable (JCN) 3M Hi-Amp Grounding Accessory Kit GSHA-8 QT II is designed to accommodate the grounding of terminations made on LC, heavy-duty tape and conventional tapeshielded power cables. The 3M Kit GSHA-8 QT II design provides a fault current capacity of 15,000 Amps for 15 cycles on 15 kV, 25 kV and 35 kV class cables. The 3M Kit GSHA-8 is designed to be used in conjunction with 3M QT-II terminations in applications where highampacity grounding is desired. The 3M product GSHA-8 will accommodate cable sizes ranging from 350 kcmil through 1000 kcmil and voltage 403 PHONE 800-245-3573 The 3M Cable Grounding Kits 2252 and 2253 provide a simple, reliable and secure method for grounding and resealing of the jacket of direct buried distribution cables. These kits are designed for use with jacketed concentric neutral (JCN) power cables ranging from 2 to 4/0 AWG, rated through 35 kV. A common kit application is for grounding a primary neutral at least every 1320 feet (1/4 mile) per Rural Utilities Service (RUS) Bulletin 83-1. ™ Specifications SG-2 Cable Type SG-3 8473 GSHA-8 Tape Shielded Cable, LC Shielded Cable See pg. 399-400 for cable type illustration. 2252 2253 2254 Jacketed Concentric Neutral Cable (JCN) See pg. 400 for cable type illustration. Each kit provides grounding and sealing for 1 splice or termination Each kit provides 1 cable ground Shield O.D. Range 1.25-2.25" 1.25-2.25" 1.25-2.25" (132,0-52,2 mm) (132,0-52,2 mm) (132,0-52,2 mm) 1.25-2.25" (132,0-52,2 mm) — — — Conductor Range 350-1000 kcmil 350-1000 kcmil 350-1000 kcmil 350-1000 kcmil 2-4/0 AWG 250-500 kcmil 500-1000 kcmil Circular Mil Area 61,000 72,000 — — — — — PST Cold Shrink Tube — — 1 — — — — Roll of Scotch 13 Semiconducting Tape — — — 1 — — — Roll of Scotch 2228 Rubber Mastic Tape — — — — 1 1 1 Roll of Scotch Super 33+ Vinyl Electrical Tape — — — — 1 1 1 Tin-Plated Copper “C” Connector — — — — 1 1 1 Kit Components: ® Specifications for 3M Sealing and Grounding Products 15 kV, 25 kV and 35 kV ™ Specifications SG-2 SG-3 8473 GSHA-8 2252 2253 2254 10" (25,4 cm) Length of Tin Plated Copper Braid — — — — 1 1 1 Copper Screen Sleeve 1 1 — — — — — Mastic Seal Strip 3 3 1 1 1 1 1 Constant-Force Spring 2 4 1 1 1 1 1 Preformed Ground Braid 1 1 1 1 — — — Instructions 1 1 1 1 1 1 1 UPC (054007-) 50041 41511 50043 50042 08335 55648* 56939* Case Qty. 10 each 10 each 10 each 10 each 10 each 10 each 10 each Ordering Information * UPC prefix 051128- FAX 800-245-0329 CABLE ACCESSORY PRODUCTS • 3/C Cable Breakout Boots and 3/C Phase Rejacketing System Specifications for 3M Sealing and Grounding Products 15 kV, 25 kV and 35 kV 404 3M Ground Strap Assembly GS Series ™ 3M Ground Strap Assembly Kit GS Series is designed for grounding tape- and wire-shielded power cables. Check that cable conductor size matches the ground strap assembly shown in the ordering table below. Tape Shielded Cable Wire Shielded Cable Specifications and Ordering Information for 3M Ground Strap Assembly GS Series Specifications GS-1 Cable Type Strap Length x Width GS-2 GS-3 Jacketed URD Cable See above for cable type illustration. 4.75" x 0.31" Voltage and Insulation Thickness 7.12" x 0.62" 6.87" x 0.62" Conductor AWG Size Range (mm ) 2 5 kV-100% 90 mils 8-3/0 (10-80 mm2) 2/0-750 (70-325 mm2) 600-2000 (325-1000 mm2) 5 kV-133% 8 kV -100% 115 mils 8-1/0 (10-50 mm2) 1/0-750 (60-325 mm2) 500-2000 (300-1000 mm2) 8 kV-133% 140 mils 8-1 (10-38 mm2) 1-600 (50-300 mm2) 400-1750 (240-850 mm2) 15 kV- 100% 175 mils — 2-500 (35-250 mm2) 350-1750 (180-850 mm2) 15 kV- 133% 220 mils — 2-350 (35-180 mm2) 250-1500 (125-725 mm2) 25 kV 260 mils — 2-400 (35-200 mm2) 3/0-1000 (95-500 mm2) 35 kV 345 mils — 1/0-300 (60-150 mm2) 1/0-750 (60-325 mm2) UPC (054007-) 33976 33977 33978 Case Qty. 9 each 9 each 9 each Ordering Information 405 PHONE 800-245-3573 ™ Product Number CFS-0.47/0.78 CFS-0.80/1.50 CFS-1.00/2.20 CFS-1.50-3.00 CFS-1.50/3.00W CFS-1.80/4.00 Min. inches (mm) 0.50" (12,7 mm) 0.80" (20,3 mm) 1.00" (25,4 mm) 1.50" (38,1 mm) 1.50" (38.1 mm) 1.80" (45,7 mm) Max. inches (mm) 0.75" (19,0 mm) 1.50" (38,1 mm) 2.20" (56,0 mm) 3.00" (76,2 mm) 3.00" (76,2 mm) 4.00" (101.6 mm) Width inches (mm) 0.500" (12,7 mm) 0.625" (15,9 mm) 0.625" (15,9 mm) 0.625" (15,9 mm) 0.750" (19,0 mm) 0.625" (15,9 mm) 30 30 30 9 9 9 42372 42374 42375 42376 42378 42379 Application Range STD. Carton UPC (054007-) 3M Shield Grounding Accessory Kits GSK ™ 3M Shield Grounding Accessory Kits GSK are used to convert CN/JCN termination kits for use on shielded cables minimum through 2.25" (57,2 mm) maximum. Tape Shielded Cable LC Shielded Cable Specifications and Ordering Information for 3M QT-II Termination Kit ™ Product Number UPC (051128-) QT-II Term. Kit Number 5 kV (90 mil) 5/8 kV (115 mil) 8 kV (140 mil) 15 kV (175 mil) 15 kV (220 mil) 25/28 kV (260/280 mil) 35 kV (345 mil) GSK-22 53087 5641 3/0-300 2/0-250 1/0-4/0 2-3/0 2-1/0 — — GSK-34 53088 GSK-56 53089 5651 3/0-300 2/0-250 1/0-4/0 2-3/0 2-1/0 2-1 — 5642 350-750 350-750 250-600 3/0-500 2/0-350 — — 5652 350-750 350-750 250-600 3/0-500 2/0-350 1/0-250 — 5646 350-750 350-750 250-600 3/0-500 2/0-350 1/0-250 2-3/0 5643 750-1500 750-1250 600-1000 500-1000 350-500 — — 5644 1000-2000 1000-2000 800-1750 750-1750 600-1500 — — 5653 750-1500 750-1250 600-1000 500-1000 350-500 300-500 — 5654 1000-2000 1000-2000 800-1750 750-1750 600-1500 600-1250 — 5647 750-1500 750-1250 600-1000 500-1000 350-500 300-500 4/0-400 5648 1000-2000 1000-2000 800-1750 750-1750 600-1500 600-1250 500-1000 Specifications and Ordering Information for 3M QT-III Termination Kit ™ Product Number UPC (051128-) QT-III Term. Kit Number 5 kV (90 mil) 5/8 kV (115 mil) 15 kV (175/220 mil) 25/28 kV (260/280 mil) 35 kV (345 mil) GSK-22 53087 7642-T-110 4/0-400 3/0-300 2-4/0 — — GSK-34 53088 7642-S-2 4/0-400 3/0-300 2-4/0 — — 7652-S-4 4/0-400 3/0-300 2-4/0 2-1/0 — 7653-S-4 300-500 250-500 2/0-300 2-4/0 — 7654-S-4 500-750 350-700 4/0-500 2/0-250 — 7644-T-110 500-750 350-700 4/0-500 — — 7653-T-150 300-500 250-500 2/0-300 2-4/0 2-2/0 7663-S-8 300-500 250-500 2/0-300 2-4/0 2-2/0 7664-S-8 500-750 350-700 4/0-500 2/0-250 2-4/0 FAX 800-245-0329 CABLE ACCESSORY PRODUCTS • 3/C Cable Breakout Boots and 3/C Phase Rejacketing System Product Information for 3M Constant Force Springs 406 Specifications and Ordering Information for 3M QT-III Termination Kit ™ 407 Product Number UPC (051128-) QT-III Term. Kit Number 5 kV (90 mil) 5/8 kV (115 mil) 15 kV (175/220 mil) 25/28 kV (260/280 mil) 35 kV (345 mil) GSK-56 53089 7655-S-4 700-1500 600-1250 500-1000 250-800 — 7656-S-4 1750-2000 1500-2000 1250-2000 900-1750 — 7645-T-110 700-1500 600-1250 500-1000 — — 7646-T-110 1750-2000 1500-2000 1250-2000 — — 7655-T-150 700-1500 600-1250 500-1000 250-800 3/0-600 7656-T-150 1750-2000 1500-2000 1250-2000 900-1750 700-1500 7665-S-8 700-1500 600-1250 500-1000 250-800 3/0-600 7666-S-8 1750-2000 1500-2000 1250-2000 900-1750 700-1500 PHONE 800-245-3573 3M Scotchcast Insulating and Sealing Compounds are compatible with most cable insulations and jackets and accommodate many splices, including odd-shaped connectors. These compounds feature a high degree of mechanical strength and provide moisture resistance for above ground and buried applications. ™ ™ Specifications for 3M Scotchcast Insulating and Sealing Compounds ™ Product Name Description Gel Time @ 73° (23°C) Energize Time Used in These 3M Kits Maximum Operating Temperature Color Scotchcast Electrical Insulating Resin 4 PERMANENT Rigid, hard material Insulating up to 8 kV Jacketing up to 69 kV epoxy 16 mins. 45 mins.* 82-A Series 82-B1 85-14CP 90-B1 194°F (90°C) continuous 266°F (130°C) overload 482°F (250°C) intermittent Black Scotchcast Electrical Insulating and Sealing Compound 2104 PERMANENT Semi-flexible 1000 volts max. Polyurethane 18 mins. Immediately 72-N 85 Series 194°F (90°C) continuous 266°F (130°C) overload Dark Green Scotchcast 2123 Reenterable Electrical Insulating Resin RE-ENTERABLE Flexible polybutadiene 62 mins. Immediately 78-R Series 194°F (90°C) continuous 266°F (130°C) overload Amber, Transparent Scotchcast Flame Retardant Compound 2130 FLAME RETARDANT Semi-flexible 5000 volts max. Permanent urethane MSHA P-142-5 15 mins. Immediately Scotchcast Wet-Niche Potting Compound 2135 FLEXIBLE Wet niche putty Urethane 15 mins. Immediately 5750, 5760, 5831, 194°F (90°C) 5832, 82-F1, continuous 82-F2, 82-BF1, 266°F (130°C) M-20, -30, -40 overload — UL Listed 2L02 220°F (105°C) CABLE ACCESSORY PRODUCTS • Insulating and Sealing Compounds Insulating and Sealing Compounds Black Black *At 73°F (23°C) and cooler temperatures, resin will cure slower. Do not energize until resin has cooled and solidified. FAX 800-245-0329 408 Specifications and Ordering Information for 3M Scotchcast Resins ™ Product Number UPC (054007-) ™ Size/Type of Package Inner Unit Pack Case Qty. 3M Scotchcast Electrical Insulating Resin 4 4-A 43165 A/3.2 oz. (90 g) 4.8 cu. in. (78,6 cu. cm) — 10 containers 4-B 43166 B/7.4 oz. (209 g) 11.2 cu. in. (183,5 cu. cm) — 10 containers 4-C 43167 C/14.7 oz. (418 g) 22.3 cu. in. (365,4 cu. cm) — 10 containers 4-D 04206 D/22.2 oz. (630 g) 33.6 cu. in. (550,6 cu. cm) — 10 containers 4-E 04207 E/10.4 oz. (294 g) 15.7 cu. in. (257,2 cu. cm) — 10 containers 3M Scotchcast Electrical Insulating and Sealing Compound 2104 2104-A 31189 A/3.46 oz. (98 g) 5.7 cu. in. (93,4 cu. cm) cont. 10 each 2104-B 31382 B/7.4 oz. (210 g) 12.6 cu. in. (206,4 cu. cm) cont. 10 containers 2104-C 31383 C/14.82 oz. (420 g) 25.4 cu. in. (416,2 cu. cm) 1/box 10 containers 2104-D 11849 D/23.8 oz. (675 g) 40.8 cu. in. (668,5 cu. cm) 1/box 10 each 3M Scotchcast Re-enterable Electrical Insulating Compound 2123 2123-C 55120* C/12.3 oz. (350 g) 23.7 cu. in. (338,3 cu. cm) 1/box 10 each 2123-D 55121* D/21.2 oz. (600 g) 40.6 cu. in. (665,3 cu. cm) 1/box 10 each 3M Scotchcast Flame Retardant Compound 2130 2130-B 31401 B/7.6 oz. (216 g) 10.7 cu. in. (175,3 cu. cm) 1/box 10 each 2130-C 31402 C/21.7 oz. (616 g) 30.5 cu. in. (499,8 cu. cm) 1/box 10 each 2130 Part A 50237 A/5 gal. (18,93 L) 1 pail 2130 Part B 50238 B/5 gal. (18,93 L) 1 pail 3M Scotchcast Wet-Niche Potting 2135 2135 69798 F/1.83 oz. (52,5 g) 3.3 cu. in. (54,0 cu. cm) 1/box 10 each F/6.9 oz. (195 g) 12.25 cu. in. (13,12 cu. cm) — 10 each 3M Scotchcast Cable Repair Compound 2135M 2135M 50433 *UPC prefix 051128- 409 PHONE 800-245-3573 3M Mounting Brackets MB and MBS Series ™ The 3M Mounting Brackets MB and MBS Series have been designed to mount 3M molded rubber terminations. These brackets are attached to the cable Single Clamp Double Clamp just below the termination. This provides a tongue that can then be attached to an MB-1 mounting bracket or to any other support. The 3M Brackets MB Series are made from galvanized steel. The 3M Brackets MBS Series are made from stainless steel to provide additional corrosion protection in highly contaminated environments. 3M Cross-Arm Mounting Bracket MB-1 ™ 3M Cross-Arm Mounting Bracket MB-1 is a cross-arm bracket for use in holding terminated cable. The MB-1 is ideal to use when ordering the MB or MBS termination mounting brackets featured on this page. CABLE ACCESSORY PRODUCTS • Mounting Brackets Mounting Brackets Specifications and Ordering Information for 3M Hardware Accessories ™ Product Number UPC (054007-) Cable O.D. Range Inner Unit Pack Qty. Case Qty. MB-1 11230 — 1/box 10 each MB-3 14754 0.80-1.25" (20-32 mm)* 1/box 10 each MB-4 14755 1.10-1.50" (28-38 mm) 1/box 10 each MB-5** 08200 1.45-1.95" (37-50 mm) 1/box 10 each MB-6** 08286 1.80-2.40" (46-61 mm) 1/box 10 each MBS-4** 49685 1.10-1.70" (28-43 mm) 1/box 10 each MBS-5** 49686 1.45-1.95" (37-50 mm) 1/box 10 each MBS-6** 49687 1.80-2.40" (46-61 mm) 1/box 10 each *Caution: Use cable O.D., not insulation O.D. for determining the proper size. **Has double clamps. FAX 800-245-0329 410 3M Cold Shrink Corrosion Protection Kit CPT Series ™ 3M Cold Shrink Corrosion Protection Kit CPT Series are designed to provide a quick and easy method for protecting bulkhead termination connectors from the corrosive influences of wet and salt-fog installation environments. A CPT series assembly is an open-ended tubular rubber sleeve which is factory expanded and assembled onto a removable core. The core is removed after the assembly has been positioned for installation over a bulkhead terminator connector. Mastic strips are provided for sealing between NPT fitting threads and the enclosure in use (junction box, cabinet, panel board, etc.). CPT insulating sleeves are made of an EPDM rubber that contains no chlorides or sulfers. Ten kits accommodate 1/2" through 4" bulkhead connectors. To extend the useful life of this product in applications where continuous exposure to high levels of ultra-violet radiation are expected, overwrap with Scotch Super 33+ Vinyl Electrical Tape or Scotch Silicone Tape 70. ® ™ Features: • Simple installation, requires no tools • Accommodates a wide range of bulkhead connectors • No torches or heat required • Good thermal stability • Are designed to seal tight, retain its resiliency and pressure after prolonged years of aging and exposure • Excellent wet electrical properties • Salt spray resistant. Meets requirements of ASTM B287, in a 5% salt solution with a 3.0-3.1 pH • Water-resistant. Meets the water seal requirements of ANSI C119.1 • Resists fungus • Resists acids, alkalies and ozone 3M Cold Shrink Corrosion Protection Kit CPT Series Sizing Guide UPC (054007-) Maximum O.D. in. (mm) Maximum Installed Length in. (mm) Inner Unit Pack Min. Order Case Qty. CPT-1/2 43021 0.50" (13 mm) 1.60" (41 mm) 4.50" (114 mm) — 10 CPT-3/4 43022 0.66" (17 mm) 1.90" (48 mm) 4.80" (122 mm) — 10 CPT-1 43023 0.66" (17 mm) 2.20" (56 mm) 4.80" (122 mm) — 10 CPT-1-1/4 43024 1.22" (31 mm) 2.65" (67 mm) 4.80" (122 mm) — 10 CPT-1-1/2 43025 1.40" (36 mm) 3.00" (76 mm) 5.50" (140 mm) — 10 CPT-2 43026 1.68" (43 mm) 3.60" (91 mm) 6.50" (165 mm) — 10 CPT-2-1/2 43027 1.97" (50 mm) 4.30" (109 mm) 8.50" (215 mm) — 5 CPT-3 43028 2.60" (66 mm) 5.40" (137 mm) 8.50" (215 mm) — 5 CPT-3-1/2 43029 2.90" (74 mm) 6.00" (152 mm) 10.0" (254 mm) — 5 CPT-4 43030 2.90" (74 mm) 6.00" (152 mm) 10.5" (267 mm) — 5 Product Number (NPT Size) 411 Connector Cable O.D. Minimum in. (mm) PHONE 800-245-3573 ™ Cable Jacket Range (inches) Trade Size (inches) (NPT Size) Min. Max. Crouse-Hinds (TMC or TMCX) Appleton T&B O-Z/Gedney 1/2" 0.46" 0.71" TMCX165 TMCX6550 ST050-462 ST050-464 JMC-50-71 3/4" 0.65" 0.93" TMCX285 TMCX8875 ST075-467 ST075-468 JMC-75-115 1" 1.10" 1.45" TMCX3112 TMCX118100 ST100-469 JMC-100-145 1-1/4" 1.37" 1.79" TMCX4140 TMCX140125 ST125-470 ST125-550 ST125-471 JMC-125-179 1-1/2" 1.74" 2.15" TMCX5161 TMCX166150 ST150-472 ST150-473 JMC-150-215 2" 2.03" 2.59" TMCX6206 TMCX206200 ST200-551 ST200-474 ST200-475 ST200-476 JMC-200-259 2-1/2" 2.47" 3.03" TMCX7247 TMCX251250 ST250-477 ST250-478 JMC-250-303 3" 2.93" 3.61" TMCX8302 TMCX304300 ST300-479 ST300-480 ST300-481 JMC-300-361 3-1/2" 3.55" 4.23" TMCX9352 TMCX359350 ST350-482 ST350-483 JMC-350-423 4" 4.05" 4.73" TMCX10402 TMCX402400 ST400-484 ST400-485 JMC-400-473 FAX 800-245-0329 CABLE ACCESSORY PRODUCTS • 3M™ Cold Shrink Corrosion Protection Kit CPT Series 3M Metal Clad Jacketed Cable Connectors — Connector Cross Reference 412 Preparation and Cleaning 3M Cable Cleaning System CC Series ™ 3M Scotch-Brite Hand Pads 7440 Series ™ ™ 3M Scotch-Brite Pads make the toughest cleaning jobs easier. These pads are so versatile. They are designed to outperform steel wool, wire brushes, sandpaper and other nonwoven surface conditioning products and can be used with water or solvents. They resist tearing, splintering, shredding and loading and will never rust. All Scotch-Brite Pads measure 6" x 9" (152 x 228 mm). Blending Pads are made of a coarse mineral abrasive. General Purpose Pads are reusable—they rinse clean and are constructed of a nylon web. Ultra Fine Pads are highly conformable. Select the Scotch-Brite Pads for your specific abrasion needs and carry them with you everywhere you work. You can use them on virtually any surface material, including all kinds of metals, plastics, composites, ceramics, porcelain, glass and rubber. 413 PHONE 800-245-3573 3M Cable Cleaning System CC Series cleans cable insulation, metal, electrical and mechanical parts. It can be used for PCB cleanup and in parts cleaners for degreasing. CC series solvent is also suitable for use on transformers, generators, motors and metal parts of all sorts. It removes surface oils, tars and heavy greases. Use of solvent on carbon-containing semiconductive surfaces such as cable insulation shields is not recommended. CC series solvent can effectively replace 1.1.1- trichlorethane and other hazardous solvents. Neither CC series solvent nor its ingredients are presently subject to regulations that would inhibit shipping, packaging or applications. CC-Dry contains three each 4" x 8" (102 x 203 mm) lintless non-woven pads packed in a bag. These are used for drying the common citrus cable cleaner (CC series) off of cable installation when preparing cable. The CC-2-Dry Kit contains a CC-2 Kit and three each dry lintless pads. ™ Specifications Blending Pads 7446 Features General Purpose Pads 7447 · Hand blending and finishing stainless steel and aluminum · Light oxide removal · Paint removal · Wood highlighting Ultra Fine Pads 7448 · Scuff sanding, cleaning, finishing · Light duty — ideal for cosmetic and deburring cleaning and creating consistent · Use for car reconditioning — cleaning finishes upholstery, headliners, white-wall tires, door pads and chrome · Deburring metals and ceramics · Cleaning machinery Electrical Applications · Cleaning cable jackets, insulation and conductors · Cleaning and polishing bus bar · Cleaning insulators and cable accessories · Rust removal from metal cabinets · Relay contact cleaning · Battery connections Color Gray Maroon Gray Size 6 x 9" (152 x 228 mm) 6 x 9" (152 x 228 mm) 6 x 9" (152 x 228 mm) Ordering Information UPC (048011-) 04051 04029 04028 Pads/Box 1 1 1 Case Qty. 1 case 1 case 1 case Specifications and Ordering Information for 3M Cable Cleaning System CC Series ™ Specifications CC-2 CC-Dry CC-2-Dry CC-3 CC-4 Cable Cleaning Preparation Kit Cable Cleaning Pads Cable Cleaning Pads and Kit Cable Cleaning Pad Kit Cable Cleaning Solvent (quart bottle) Ordering Information CC-2 CC-Dry CC-2-Dry CC-3 CC-4 UPC (054007-) 49563 43415 43414 49564 49565 Case Qty. 10 each 10 kit 10 kit 10 each 4 each Description CABLE ACCESSORY PRODUCTS • Preparation and Cleaning Specifications and Ordering Information for 3M Scotch-Brite Hand Pads 7440 Series Scotch Electrician’s Abrasive Roll A-3 ® Scotch Electrician’s Abrasive Roll A-3 is a 120-grit, closedcoat aluminum oxide strip, which is nonconductive and flexible. It is packaged in a dispenser-type box. Ordering Information for Scotch Electrician’s Abrasive Roll A-3 ® Product Number A-3 UPC (054007-) Size/Type of Package Inner Unit Pack Case Qty. 11560 1" x yd./Grit 120J (25,4 mm x 22,7 m) 5 rls 10 rls FAX 800-245-0329 414 3M Electrostatic Animal Guard ™ 3M Electrostatic Animal Guard (formerly Guthrie Guard) is a patented electrostatic barrier which attaches to energized electrical insulators/bushings rated up to 35 kV. The guard consists of rugged plastic with metal spokes radiating outward. When an animal touches the spokes, it receives an electric shock similar to those generated by electrified livestock fences. The animal is not injured and power service is not interrupted. With 3M Electrostatic Animal Guard, electric utilities can minimize customer outages due to animal contact. 3M Electrostatic Animal Guard offers several advantages over other conventional cover-up devices: • Can be installed while circuit is energized • Maximum longevity • Humane 3M Electrostatic Animal Guard Specifications and Ordering Information Product Number UPC (054007-) Insulator Neck Diameter Range* in. (mm) GG-7525 43128 0.75-2.5" (19,1-63,7 mm) GG-1525 43125 1.5-2.5" (38,2-63,7 mm) GG-2545 43126 2.5-4.5" (63,7-114,7 mm) GG-4565 43127 4.5-6.5" (114,7-165,7 mm) *Insulator neck diameter range is defined as the diameter of the insulator in between the skirts. Contamination rinse nubs for stand-off protection from insulator surface. Electrostatic prongs angle up, over and across an animal’s path. Wind gust retention spring. UV resistant polypropylene with excellent dielectric strength. Hot stick spring loop connection allows for smooth installation/ removal. Colored scarlet red for high visibility and animal deterrence. 415 PHONE 800-245-3573 Insulation extended to provide flashover protection. Approximately 45% of line to ground voltage of electrostatic energy at all points. 3M Conductor Covers CCI Series are extruded silicone rubber tubes designed for field installation over bare conductors to insulate them from adjacent phases, grounded equipment, and animal contact. These covers are made with a full-length longitudinal bias cut to allow for easy slip-on installation, and provide an increased creepage distance between the conductor and the outer surface of the cover. ™ Typical Dimensions The covers are offered in two thickness sizes for covering B both 15 kV and 25 kV rated conductors, and are available in ACSR conductor sizes from 2 AWG to 266 kcmil. Features: • Excellent UV, arc and ozone resistance A • Good dielectric strength, conformability and cold weather installation 3M™ Conductor Covers CCI Series • Munsel grey color • Bias cut enables easy field installation without any special tools Specifications and Ordering Information for 3M Conductor Covers CCI Series UPC (054114-) ACSR Conductor Size Conductor Voltage Rating Dimension A Dimension B Order Quantity CCI-2-125 04238 2 AWG 15 kV 0.34" (9 mm) 0.125" (3 mm) 100 ft. rolls CCI-2/0-125 04239 2/0 AWG 15 kV 0.46" (12 mm) 0.125" (3 mm) 100 ft. rolls CCI-266-125 04241 266 kcmil 15 kV 0.63" (16 mm) 0.125" (3 mm) 100 ft. rolls CCI-2/0-200 04240 2/0 AWG 25 kV 0.46" (12 mm) 0.200" (5 mm) 100 ft. rolls CCI-266-200 04242 266 kcmil 25 kV 0.63" (16 mm) 0.200" (5 mm) 100 ft. rolls Product Number FAX 800-245-0329 CABLE ACCESSORY PRODUCTS • Overhead Conductor Animal Guard Cover Overhead Conductor Animal Guard Cover 416 417 PHONE 800-245-3573 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: 3M: SS-31-10-P SS-31-8 SS-31-8-P SS-31-10 SS-32-10 SS-31-6-NB SS-31-6 SS-32-10-P SS-32-8-P SS-32-8 SS31-6-P SS-32-6-P SS-31-4 SS-31-4-NB SS-31-8-NB SS-31-10-NB SS-32-4-NB SS-32-4-P SS-32-6-NB SS-32-8NB SS-32-10-NB SS-32-14 SS-32-14-NB SS-32-14-P SS-33-6 SS-33-6-P SS-33-8 SS-33-8-NB SS-33-8-P SS33-10 SS-33-10-NB SS-33-10-P SS-33-14 SS-33-14-NB