CLP0212DCSX5Z01C

CLP0212DC Open Frame Power Supply DATASHEET CLP0212DC Open Frame Power Supply 48VDC Input; 12VDC Output; 200W Output Power In a small, 2x4-inch footprint, the 12Vdc single-output CLP0212DC open-frame power supply delivers high efficiency. With its small size, the CLP series is specifically designed to handle power challenges associated with tight space and low airflow. Description 18W/in3 power density in a 1U high, less form the a broad range of in new products—from computing and data storage—for (OEMs). It delivers greater than 90 typical power efficiency and output at +50˚C with higher temperature operation possible at derated output The utilizes a unique design approach at power level, leveraging zeroswitching . Protection features include overvoltage Offering a Features • Reverse input voltage protection • Output overcurrent protection (non-latching) • Compact size 50.8 mm x 101.6 mm x 36.1 mm (2 in x 4 in x 1.4 in) with density of 18W/in3 • Overtemperature protection • • Universal DC Input Range (36 – 75VDC) Output overvoltage protection • • Output voltage of 12V (adjustable ±5%) Up to 2ms of holdup time • • Maximum output current of 16.7A@ 12Vout (200W) Parallelable with current sharing • • Standby output of 5V @ 0.25A Conducted EMI - meets CISPR22 (EN55022) and FCC Class A requirements • Full load capability at 50ºC and 1m/s (200LFM) airflow with derating at higher temperatures or lower airflows • Compliant to RoHS II EU “Directive 2011/65/EU” • • Remote ON/OFF UL and cUL approved to UL/CSA62368-1, TUV (EN62368-1), CE Mark (for LVD) and CB Report available • Remote ON/OFF • ISO** 9001 and ISO 14001 certified manufacturing facilities Page 1 © 2020 ABB. All rights reserved. Technical Specifications Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only; functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Min Max Unit Input Voltage - Continuous All 36 75 Vdc Operating Ambient Temperature (in sealed enclosure applications with thermally conductive pad to enclosure, PO,max = 110W) All -40 85 °C All -40 85† °C Storage Temperature All -40 85 °C Humidity (non-condensing) All 5 95 % Altitude All 5000 m ‡ Startup at -40ºC is limited to 80% of maximum load (160W) for all versions. * Unit is capable of operation up to 85ºC ambient for brief periods of time provided humidity is kept below 40%. Sustained operation at 85ºC when power loading is at or near the maximum rated value can degrade reliability of the product. † Ambient temperature outside the sealed enclosure containing the power supply. Electrical Specifications Parameter Device Min Typ Max Unit Operating Input Voltage Input Current Inrush Transient Current (Tamb = 25ºC) All All All 36 48 75 6.5 100 Vdc Adc A Peak Leakage Current to earth ground All 2 mA Output Voltage Setpoint Output Voltage Tolerance (due to set point, temperature variations, load and line regulation) Output Voltage Adjustment Range Output Remote Sense Range Output Load Regulation Output Line Regulation All 12 Vdc All -2 2 % All All All All 11.4 12.6 250 1.5 0.5 Vdc mVdc %Vout %Vout All 180 mV p-p Dynamic Load Response – 50% to 75% load transient, 0.1A/µs slew rate Output voltage deviation Settling Time Output Current All All All 5% 500 16.7 % µs Adc Output Current Limit Inception All Maximum Output Capacitance All Standby Output Voltage All Output Ripple and Noise – measured with 0.1µF ceramic capacitor in parallel with 10µF tantalum capacitor, at 25°C Peak-to-peak (20MHz Bandwidth) Standby Output Current All Efficiency: VIN = 48Vdc, 20% load 50% load All 100% load 1 Output ripple Holdup Timeis–300mV 100% p-p loadmaximum at -40°C. To reduce further, additional external capacitance needed. All (Vout≥ 10.8VDC, Tamb = 25°C, 200W, VIN = full range) Page 2 © 2020 ABB. All rights reserved. 0 115 % IO,max 5000 5 ———- 2 90.0 93.0 92.0 µF Vdc 0.25 ———- Adc % % % ms Technical Specifications (continued) Isolation Specifications Parameter Isolation Voltage – Input to output Device Min All Max Unit 1000 Vdc General Specifications Parameter Device Symbol Typ Unit Calculated Reliability based on Telcordia SR-332 Issue 2: Method 1 Case 3 (VIN=48Vdc, Io = 16.7A, TA = 40ºC, airflow 200LFM, 90% confidence) All FIT MTBF 1,011.9 988,276 109/Hours Hours Weight All 185 6.5 g oz. Feature Specifications Parameter On/Off Signal Interface – signal referenced to GND Logic Low (Power Supply ON) Input Low Current Input Low Voltage Logic High (Power Supply OFF) Input High Current Input Voltage Delay from ON/OFF being enabled to start of output voltage rise Output Voltage Rise Time (from 10 to 90% of final value) Delay from Input being applied to standby output being in regulation Delay from Input being applied to all outputs being in regulation Output Overvoltage Protection (for main output currents above 0.1A) Device Min Typ Max Unit All All 7 1 mA V All All All 600 5.5 50 µA V ms All 5 ms All 2 s All 2 s All 13.8 All 33 18 Vdc 36 Vdc Input Undervoltage lockout3 Turn-on Threshold (100% load) 35 Turn-off Threshold (100% load) DC OK – open collector, High when output available 2 3 Sink Current All 4 mA Maximum Collector Voltage All 12 V Holdup time is reduced at cold temperatures The undervoltage lockout thresholds vary with output load current level – decreasing as the load goes down Page 3 © 2020 ABB. All rights reserved. Technical Specifications (continued) Environmental Specifications Parameter 2 3 Device Specification Conducted Emissions Input Harmonics ESD Radiated Immunity All All All All CISPR22 (EN55022) Class B with 3dB margin EN61000-3-2 IEC 61000-4-2, Level 3 CISPR22 (EN55022) Class B with 3dB margin Electrical Fast Transient Common Mode All IEC 61000-4-4, Level 3 Surge Immunity All Conducted RF Immunity Voltage Dips, Interruptions All All IEC 61000-4-5; ±1kV common mode and differential mode, unit passes criteria A (normal performance; impedance is 2 Ohms for differential and common mode.) IEC 61000-4-6, Level 3 -53Vin, 80% load, Dip 100% duration 4ms, Criteria (A) Shock and Vibration Operating Shock All Three shocks, 15G peak, 11ms sine wave, two axes Non-Operating Shock All Three shocks, 50G peak, 11ms sine wave, two axes Operating and Non-Operating Vibration All 5 – 9Hz, 0.5” double amplitude, 2G Peak, 0.5 oct./min., 2 cycles 9-500Hz, 4G pk-pk, 0.5 oct/min., 2 cycles Holdup time is reduced at cold temperatures The undervoltage lockout thresholds vary with output load current level – decreasing as the load goes down Page 4 © 2020 ABB. All rights reserved. Technical Specifications (continued) Power Derating for Forced Air Flow Application Derating under transverse airflow for various input voltages. Derating under longitudinal airflow for various input voltages. Page 5 © 2020 ABB. All rights reserved. Technical Specifications (continued) Safety Considerations The power supply is intended for inclusion in other and the installer must ensure that it is in compliance with all of the end application. product is only for inclusion by professional installers within other and must be as a The power supply Class 1, with the 60950 Component) (Canadian Approval by Feature Descriptions Standby Power Supply A standby output in the CLP0212DC power supply of 5V, comes on when DC input in the operating range is applied. Remote On/Off All versions of the CLP0212DC power supply feature a TTL-compatible On/Off control input. The power supply turns ON when the On/Off input goes low, and turns OFF when the input goes high. Note that if the On/Off pin is left unconnected, the power supply main output remains off. Figure 9 shows the circuit configuration for using the On/Off pin. Either a suitable semiconductor device such as a BJT or FET or a mechanical switch can be used to turn the power supply On and Off. The switch must be capable of handling the On/Off pin current which may be up to 6mA when closed. The switch On voltage drop must also be sufficiently small so that the photo diode inside the power supply is turned ON when the external switch is ON. Note that the standby output voltage is 5V. If no On/Off control is desired, the On/Off pin can be externally connected to the COM pin and the power supply will automatically turn ON when DC input is within range. Output Voltage Adjustment Fig. 10. Diagram showing location of the potentiometer used to adjust the power supply output voltage. The output voltage can be adjusted between 11.4V and 12.6V using a potentiometer on the power supply. See Fig. 10 for a diagram showing location of the potentiometer. Remote Sense The power supply has both positive and negative remote sense connections that can be connected to the positive and negative rails of the main output near the load. Care should be taken in routing the sense lines to ensure that noise is not picked up or that additional filtering elements that affect the stability of the power supply are not used. The power supply will operate without the remote sense connections being made, however if remote sense near the load is not used it is recommended that the remote sense lines be connected directly to the main output terminals. Overcurrent Protection To provide protection in a fault condition (output overload), the power supply is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The power supply operates normally once the output current is brought back into its specified range. Overvoltage Protection Overvoltage protection is a feature of the CLP0212DC power supply that protects both the load and the power supply from an output overvoltage condition. When an overvoltage occurs, the power supply shuts down and goes into hiccup mode until the overvoltage condition is removed. It is not necessary to recycle the input to restart the power supply when this protection is activated. Reverse Input Voltage Protection Fig. 9. Schematic showing ON/OFF circuitry. Page 6 © 2020 ABB. All rights reserved. Reverse Input Voltage Protection is a feature of the CLP0212DC power supply that protects the power supply from damage if a reverse voltage is applied to the input. Technical Specifications (continued) Overtemperature Protection Heat Transfer via Convection The CLP0212DC also features overtemperature protection in order to provide additional protection in a fault condition. The power supply is equipped with a thermal shutdown circuit which detects excessive internal temperatures and shuts the unit down. Once the power supply goes into overtemperature shutdown, it will cool before attempting to restart. The overtemperature protection circuit will typically activate when the unit is operated at 200W output with an ambient temperature of 60ºC and 1m/s (200LFM) airflow. Increased airflow through the power supply enhances the heat transfer via convection. Figure 11 shows the preferred airflow direction. Contact your GE Energy technical representative for derating information in other airflow directions. Note: Under Natural Convection cooling conditions, the maximum load is restricted to 100W as OTP will be triggered at higher loads. Input Undervoltage Lockout At input voltages below the input undervoltage lockout limit, power supply operation is disabled. The power supply will begin to operate at an input voltage above the undervoltage lockout turn-on threshold. Note that the undervoltage lockout limits are load dependent and the power supply turns ON and can operate at much lower input voltage levels when at light or no load. DC OK Fig. 11. Preferred airflow direction for cooling. The CLP0212DC provides a DC OK signal that indicates when the output has come up and is in regulation. This is an open-collector type signal that goes high when the output is available and within regulation. Operation in a Sealed Enclosure Power Good LED A green LED (located next to HDR3) illuminates when the main output voltage is above 10V. Paralleling/Load Share The CLP0212DC power supply can also be operated in a sealed enclosure provided proper means for removing heat from the power supply are used. Figure 12 shows an arrangement where a thermally conductive pad is used to transfer heat from the bottom of the power supply into the enclosure. Under such conditions, the power supply is capable of reduced power operation as shown in Table 1. Note that the Ambient Temperature shown in Table 1 is that outside the sealed enclosure, the CLP0212DC may see higher ambient temperatures. This power supply can be paralleled to provide larger load currents than can be delivered from a single power supply. Up to four power supplies may be paralleled. Paralleling is accomplished by connecting the Current Share signals of multiple power supplies together. At load current levels above 20%, the output currents of multiple power supplies will be within ±5% of the full load value. If remote sense is used when paralleling is employed, the remote sense connection points should be common to both power supplies. For applications where redundancy among paralleled power supplies is desired, ORing diodes or other active ORing circuitry needs to be connected in series with each output. Thermal Considerations The power supply can be operated in a variety of thermal environments; however sufficient cooling should be provided to ensure reliable operation. Considerations include ambient temperature, airflow, power supply dissipation and the need for increased reliability. A reduction in the operating temperature of the power supply will result in increased reliability. The thermal data presented here is based on measurements taken in a wind tunnel. Page 7 © 2020 ABB. All rights reserved. Fig. 12. Example arrangement of the CLP0212DC for sealed enclosure applications. Enclosure Outside Surface (°C) Enclosure Inside Ambient (°C) Resistive Load (W) on CLP0212DC 50 85 200 55 92 190 Table 1. Output Power Capability when the CLP0212DC is operated in a sealed enclosure with thermal pad for conduction cooling. (Enclosure Application; With 200W resistive load inside enclosure.) Note: The enclosure outside ambient temperature measured at 2 inches above enclosure. Technical Specifications (continued) Mechanical Outline (CLP0212DC) Dimensions are in millimeters. Tolerances: x.x mm ± 0.5mm [unless otherwise indicated] / x.xx mm ± 0.25mm TOP VIEW SIDE VIEW 3D VIEW Page 8 © 2020 ABB. All rights reserved. Technical Specifications (continued) Connector Information Connector Device Min DC Input Connector (HDR1) 5-1376382-1 from Tyco or equivalent 1376388-1 from Tyco or equivalent DC Output Connector (HDR2) 39-28-1043 from Molex or equivalent -39-01-2040 from Molex or equivalent 10114829-13108LF from Amphenol or equivalent Signal Connector** (HDR3) 10114826-00008LF Housing from Amphenol or equivalent 10114827-004LF Mating pin from Amphenol or equivalent Pinout Information DC Input Connector (HDR1) Pin 1 Pin 2 DC Output Connector (HDR2) Line Neutral Pin 1 Pin 2 Pin 3 Pin 4 VO VO RTN RTN Signal Connector (HDR3) Pin 1 Pin 2 Pin 3 Pin 4 Current Share +S (Remote Sense +) -S (Remote Sense -) Remote On/Off Pin 5 DC-OK (Output OK) Pin 6 COM (Output Return) Pin 7 COM (Output Return) Pin 8 Standby Output Ordering Information Device Code Input Voltage Range Output Voltage Output Current On/Off Control Standby Supply Temperature Range Comcode CLP0212DCS X5Z01C 36 – 75Vdc 12.OVdc 16.7A Negative Logic 5V@0.25A -40 to 85ºC CLP0212DCSX5Z01C Page 9 © 2020 ABB. All rights reserved. ABB 601 Shiloh Rd. Plano, TX USA Go.ABB/Industrial We reserve the right to make technical changes or modify the We reserve all rights in this document and in the subject matter and contents of this document without prior notice. With regard illustrations contained therein. Any reproduction, disclosure to third to purchase orders, the agreed particulars shall prevail. parties or utilization of its contents – in whole or in parts – is ABB does not accept any responsibility whatsoever forbidden without prior written consent of ABB. for potential errors or possible lack of information in this document. Copyright© 2020 ABB All rights reserved Page 10 © 2020 ABB. All rights reserved.