CLP0512FPXXXZ01A

DATASHEET CLP0512 Open Frame Power Supply 90 - 265Vac Input; 12Vdc Output; 550W Output Power; 5V Standby 5V@1A Description In a s l 3 x 6-inch footprint, the 12Vdc open frame power supply delivers greater than 90 typical power e f f i c i e n c y and 450W capability at 45ºC and 1m/s airflow with derating at higher temperatures or lower airflows. Protection features include output overvoltage and (OTP). Applications include: Industrial Equipment | Telecommunications Equipment | Networks, Routers, Switchers Features • Compact size 76.2 mm x 152.4 mm x 35 mm (3 in x 6 in x 1.38 in) with density of 21.8 W/in3 • Output overvoltage protection • • Universal AC Input Range (90 - 265VAC ) Minimum of 11ms of holdup time at 550W out • • Output voltage of 12V (adjustable ±5%) Parallelable with output current sharing • • Standby output of 5V @ 1A Active power factor corrected input • • Maximum output current of 45.8A @ 12Vout (550W) Conducted EMI - meets CISPR22 (EN55022) and FCC Class B requirements • High efficiency (>90% at Full Load, 230VAC in ) • • 550W capability at 115 VIN, 50 ambient, 400lfm airflow with derating at higher temperatures or lower airflows Meets IEC61000-4-5, Level 4 (2kV/4kV) and ANSI C62.41 (6kV) • Compliant to RoHS II EU Directive 2011/65/EU • 420W output at 90 VIN for sealed enclosure applications, with enclosure outside surface temp at 55 and enclosure inside ambient at 85 • UL and cUL approved to UL/CSA60950-1, TUV (EN60950-1), CE Mark (for LVD) and CB Report available • Output overcurrent protection (non-latching) • ISO** 9001 and ISO 14001 certified manufacturing facilities • Overtemperature protection • AC OK signal • Dual input fusing option - Line & Return See footnotes on page 4 Page 1 © 2020 ABB. All rights reserved. Technical Specifications Absolute Maximum Ratings Stresses over the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only. Functional operation of the device is not implied at these or any other conditions over those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Min Max Unit All 90 265 Vac All 90 275 Vac All -40 85 °C Storage Temperature All -40 85 °C Humidity (non-condensing) All 5 95 % Altitude All 5000 m Isolation Voltage—Input to output All 3000 Vac Input to safety ground All 1500 Vac Outputs to safety ground All 50 Vac Input Voltage - Continuous Operation For up to 10 seconds operation Operating Ambient Temperature (see Thermal Considerations section) Electrical Specifications Parameter Device Min Typ Max Unit Operating Input Voltage Input Source Frequency Input Current (VIN = 90Vac) Input Power Factor (230Vac, Full Load) Inrush Transient Current (VIN = 265Vac, Tamb = 25ºC) Leakage Current to earth ground (VIN = 265Vac) Output Voltage Setpoint Output Voltage Tolerance (due to set point, temperature variations, load All All All All All All All 90 47 115/230 50/60 6.8 265 63 Vac Hz ARMS 0.95 60 3.5 A Peak mA Vdc All -2 2 % Output Voltage Adjustment Range Output Remote Sense Range All All 11.4 12.6 250 Vdc mVdc Output Load Regulation All 1 %Vout Output Line Regulation All 0.5 %Vout Output Ripple and Noise – measured with 0.1µF ceramic capacitor and 10µF electrolytic capacitor in parallel Peak-to-peak (20MHz All 180 mV p-p Dynamic Load Response – 50% to 100% load transient, 1A/µs slew rate Output voltage deviation and line regulation) 12 Bandwidth; output ripple specification is met over 0to 85 oC) All 5% % Settling Time All 500 µs Output Current All 0 45.8 Adc Output Current Limit Inception Maximum Output Capacitance All All 110 145 10000 % IO,max µF Standby Output Voltage Standby Output Current All except All except -continued on next page- See footnotes on page 4 Page 2 © 2020 ABB. All rights reserved. 5 Vdc 1 Adc Technical Specifications (continued) Electrical Specifications con’t. Parameter Device Min Typ Max Unit Efficiency VIN = 230Vac—20% load 50% load 100% load All All All 87 92 92.7 % % % Efficiency: VIN = 115Vac— 20% load All 86 % 50% load 100% load Holdup Time2 — VIN = 115Vac, 550W load VIN = 230Vac, 450W load All All All All 91 91 % % ms ms 11 11 General Specifications Parameter Device Symbol Typ Unit All MTBF >750,000 Hours 463 16.3 g oz. Calculated Reliability based on Telcordia SR-332 Issue 2: Method 1 Case 3 (VIN=230Vac, 80% full load, TA = 40ºC, airflow 200LFM, 90% confidence) Weight All Feature Specifications Parameter Device Min Typ Max Unit All except 0.2 mA All except 0.5 V 1.1 5.5 50 µA V ms On/Off Signal Interface – signal referenced to GND Logic Low (Power Supply ON) Input Low Current Input Low Voltage Logic High (Power Supply OFF) Input High Current Input Voltage Delay from ON/OFF being enabled to start of output voltage rise All except All except All except Output Voltage Rise Time (from 10 to 90% of final value) All Delay from Input being applied to all outputs being in regulation All Output Overvoltage Protection All 2.5 20 13.8 ms 800 Ms 16 Vdc Input Undervoltage lockout2 Turn-on Threshold (100% load) All 86 Vac Turn-off Threshold (100% load) All 81 Vac DC OK – open collector, High when output available Sink Current All except 4 mA Maximum Collector Voltage All except 12 V Sink Current All except 4 mA Maximum Collector Voltage All except 12 V AC OK – open collector, High when output available See footnotes on page 4 Page 3 © 2020 ABB. All rights reserved. Technical Specifications (continued) Safety Specifications Parameter Device Specification Dielectric Withstand Voltage (between input and output) All Minimum of 4,250Vdc for 1 minute Insulation Resistance (between input and output) All Minimum of 5 MΩ All Class 1, IEC60950, EN60950, with the following deviations: Nemko, UL 60950 (Recognized Component), cUL (Canadian Approval by UL) Safety Standards Environmental Specifications Parameter Device Specification Radiated Emissions3 Conducted Emissions ESD Radiated Susceptibility4 All All All All CISPR22 Class B with 3dB margin CISPR22 Class B with 6dB margin IEC 61000-4-2, Level 3 IEC 61000-4-3, Level 3 Electrical Fast Transient Common Mode All IEC 61000-4-4, Level 3 may be observed during an event > 5% for 20 us application dependent) All IEC 61000-4-5, Level 4 Conducted RF Immunity All Input Voltage Dips All Input Harmonics All IEC 61000-4-6, Level 3 Output stays within regulation for either ½ cycle interruption or 25% dip from nominal line for 1 second IEC61000-3-2 Shock and Vibration All Per IPC-9592B, Class II Surge Immunity (note-overshoot or undershoot Footnotes *UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. ‡ VDE is a registered trademark of Verband Deutscher Elektrotechniker e..V. ** ISO is a registered trademark of the International Organization of Standard 1 Holdup time may be lower at cold temperatures 2 Undervoltage lockout threshold may vary with output load current level – decreasing as load goes lower 3 Shall meet when tested in a suitable enclosure 4 Shall meet when tested in a suitable enclosure Page 4 © 2020 ABB. All rights reserved. Technical Specifications (continued) Characteristic Curves (CLP0512) The following figures provide typical characteristics for the CLP0512 power supply. OUTPUT VOLTAGE VO (V) (200mV/div) IO (20A)/(div) OUTPUT VOLTAGE Vo (V) (200mV/div) Vpk-pk:67mV OUTPUT CURRENT Figure 1: Power Supply Efficiency Versus Output Current TIME, t (10µs/div) TIME, t (20µs/div) Figure 2. Typical output ripple and noise (VIN = 230Vac, 100% load ) Figure 3. Transient Response to Dynamic Load Change from 50% to 100% at VIN = 230Vac Page 5 © 2020 ABB. All rights reserved. Technical Specifications (continu Characteristic Curves con’t. (CLP0512) INPUT VOLTAGE (Red) VIN (V) (200V/div) INPUT VOLTAGE (Red) VIN (V) (200V/div) OUTPUT VOLTAGE Vo (V) (10v/div) OUTPUT VOLTAGE Vo (V) (10V/div) The following figures provide typical characteristics for the CLP0512 power supply. TIME, t (50µs/div) Figure 4. Typical Start-up (VIN = 90Vac, Full Load) Figure 5. Typical Start-up (VIN = 230V, Full Load) Hold up time: 14.1mS INPUT VOLTAGE (Red) VIN (V) (200V/div) INPUT VOLTAGE (Red) VIN (V) (100V/div) OUTPUT VOLTAGE Vo (V) (10/div) Hold up time: 14.1mS OUTPUT VOLTAGE Vo (V) (2V/div) TIME, t (10µs/div) TIME, t (10µs/div) TIME, t (10µs/div) Figure 6. Typical Hold-up Waveforms (VIN = 115Vac, 100% Load) Figure 7. Typical Hold-up Waveforms (VIN = 230V, 100% Load) Page 6 © 2020 ABB. All rights reserved. Technical Specifications (continued) Power Derating for Forced Air Flow Application (CLP0512) Air flow direction: Long Side (refer to Figure 2: Preferred Airflow Direction for Cooling Power Derating for Conduction Cooling (CLP0512) Enclosure Application; No load inside enclosure Page 7 © 2020 ABB. All rights reserved. Enclosure Application; with 420W resistive load inside enclosure Enclosure Outside Surface (°C) Enclosure Inside Ambient (°C) Resistive Load ( W ) on CLP0512 55 85 420 Technical Specifications (continued) Safety Considerations The supply operates normally once the output current is brought back into its specified range. power supply is intended for inclusion in other and the installer must ensure that it is complied with all of the end application. product is only for inclusion by professional installers within other and must be The power supply as a Component) Overvoltage protection is a feature of the CLP0512 power supply that protects both the load and the power supply from an output overvoltage condition. When an overvoltage occurs, meet Class 1, with the Overvoltage Protection 60950 (Canadian Approval by Feature Descriptions Standby Power Supply A standby output of 5V in the CLP0512 power supply comes on when AC input in the operating range is applied. 5V standby power is not isolated with main output. Remote On/Off The CLP0512 power supply features a TTL-compatible On/Off control input. The power supply turns ON when the On/Off input goes low, and turns OFF when the input goes high. Note that if the On/Off pin is left unconnected, the power supply main output will turn ON when AC input is present. the power supply shuts down and latches off until the overvoltage condition is removed. It is necessary to recycle the input to restart the power supply when this protection is activated. Overtemperature Protection The CLP0512 also features overtemperature protection in order to provide additional protection in a fault condition. The power supply is equipped with a thermal shutdown circuit which detects excessive internal temperatures and shuts the unit down. Once the power supply goes into overtemperature shutdown, it will cool before attempting to restart. The overtemperature protection circuit will typically kick in when the unit is operated at 550W output with an ambient temperature of 49ºC and 1m/s (200LFM) airflow and 115Vac. Input Undervoltage Lockout At input voltages below the input under-voltage lockout limit, power supply operation is disabled. The power supply will begin to operate at an input voltage above the under-voltage lockout turn-on threshold. DC OK The CLP0512 provides a DC OK signal that indicates when the output has come up and is in regulation. This is an open-collector type signal that goes high when the output Is available and within regulation. AC OK The CLP0512 provides an AC OK signal that indicates when Output Voltage Adjustment the Input Vin is in operational range. This is an open- collector type signal that goes High when the Input The output voltage can be adjusted between 11.4V and 12.6V using Vo a potentiometer on the power supply. referenced to Vout return. Remote Sense Power Good LED The power supply has both positive and negative remote sense A green LED on board the power supply illuminates when the main connections that can be connected to the positive and negative rails of the main output near the load. The power supply operates even without the remote sense connections being made. Overcurrent Protection To provide protection in a fault condition (output overload), the power supply is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The power Page 8 © 2020 ABB. All rights reserved. s within Range. This signal is isolated from Vin and output voltage is above 10V. Technical Specifications (continued) Paralleling with Active Output Current Sharing (option) conductive pads are used to transfer heat from the top and bottom The CLP0512 is capable of being employed in a paralleling scheme, Power Derating Curves/Enclosure Application. of the power supply into the enclosure. Under such conditions, the power supply is capable of reduced power operation as shown in following are some design attributes that need to be carefully considered prior to attempting a parallel operation with multiple CLP0512’s. With the following design criteria the CLP0512 will load share at an accuracy of +/-5%, when the total current draw is at levels above 20% of max overall loading. • Current share signals of each power supply to be connected. • An external Oring function needs to be employed at the Vout (+) signal. An oring diode or a Mosfet & controller scheme can be used. • The 5V Standby Return SHOULD NEVER be connected with the VOUT-(RETURN ). 5V stby returns will need to be connected together, the 5V stby Vout(+) leg remain separate. The 5V stby output is not designed to be paralleled, if there is a desire for these to be paralleled for load sharing, then other considerations need to be included as well. Contact your local ABB sales rep for FAE involvement. • In the parallel scheme the remote sense function needs to be unused and remote sense signals left floating. Assembling Please use metal screw to mount the unit and make sure 4 mounting holes connected to Earth well. In Applications were the power supply is enclosed, special attention to clearances between the supply and the enclosure should be a min. 3.5mm on all sides for improved safety. For additional protection a layer of Kapton tape, 3 mil in thickness covering the whole surface under the supply is recommend. If a cover is used a 3 mil Kapton Tape covering the whole cover is also recommend. Please contact your local ABB FAE if further Fig. 1. Example arrangement of the CLP0512 for sealed enclosure applications. Thermal conductivity should be 3.0 W/m-K for thermal pad application and 1kV+ isolation, example: Thermal gap pad: http://www.bergquistcompany.com/pdfs/dataSheets/ PDS_GP_HC3_0714%20v7.pdf Thermal gap pad: https://www.lairdtech.com/products/tputty-502 information is needed. Thermal Considerations Heat Transfer Via Convection The power supply can be operated in a variety of thermal Increased airflow through the power supply enhances the heat environments; however sufficient cooling should be provided to ensure reliable operation. Considerations include ambient temperature, airflow, power transfer via convection. Fig 2 shows the preferred airflow direction. Contact your technical representative for derating information in other airflow directions. supply dissipation and the need for increased reliability. A reduction in the operating temperature of the power supply will result in increased reliability. The power supply can deliver 550W capability at 50ºC and 400LFM airflow with derating at higher temperatures or lower airflows. Operation in a Sealed Enclosure The CLP0512 power supply can also be operated in a sealed enclosure or in an environment where cooling is primarily via conduction. Figure 10 shows an arrangement where thermally Page 9 © 2020 ABB. All rights reserved. Fig. 2. Preferred airflow direction for cooling Technical Specifications (continued) Mechanical Outline (CLP0512) Page 10 © 2020 ABB. All rights reserved. Technical Specifications (continued) Connector Information Connector on Power Supply Connector Housing Crimp Terminal TPA AC Input Connector (HDR200) Molex 41671-3473 Molex 09-50-3031 or equivalent or equivalent Molex 08-52-0071 or equivalent \ DC Output Connector (HDR600) Molex 172298-1210 Molex 172258-1110 Molex 172253-3023 Molex 172264-1008 or equivalent or equivalent or equivalent or equivalent FCI 98414-G04-10ULF FCI 90311-010LF or equivalent or equivalent Connector Auxiliary Connector (HDR801) FCI 10044403 (22~24AWG) \ or equivalent TE 110series Ground Pin (TERM200) Receptacles TE P/N: 63756-1 eg:63093-1 18~14AWG or equivalent Pinout Information AC Input Connector (HDR200) INT 1 INT 2 L N DC Output Connector (HDR600) Pins 1 - 5 Pins 6-10 12 VOUT 12VRTN Auxiliary Connector (HDR801) Pin A1 - SV Standby Pin A2 - SV Standby Pin A3 - AC_OK Pin B1 - ISHARE Pin B2 - SV Standby Return Pin B3 - SV Standby Return Pin A4 - REMOTE SENSE + Pin B4 - DC_OK Pin A5 - REMOTE SENSE - Pin B5 - ON/OFF Ordering Information Device Code Input Voltage Range Output Voltage Output Current On/Off Control Standby Supply Temperature Range Comcode CLP0512FPXX XZ01A 90-265Vac 12.0Vdc 45.8A Negative Logic 5V @ 1A -40 to 85ºC CLP0512FPXXXZ01A Page 11 © 2020 ABB. All rights reserved. ABB 601 Shiloh Rd. Plano, TX USA Go.ABB/Industrial We reserve the right to make technical changes or modify the We reserve all rights in this document and in the subject matter and contents of this document without prior notice. With regard illustrations contained therein. Any reproduction, disclosure to third to purchase orders, the agreed particulars shall prevail. parties or utilization of its contents – in whole or in parts – is ABB does not accept any responsibility whatsoever forbidden without prior written consent of ABB. for potential errors or possible lack of information in this document. Copyright© 2020 ABB All rights reserved Page 12 © 2020 ABB. All rights reserved.