MCP8063
12V 3-Phase BLDC
Sensorless Fan Controller
Demonstration Board Kit
User’s Guide
2014 - 2015 Microchip Technology Inc.
DS50002248B
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ISBN: 978-1-63277-493-4
QUALITY MANAGEMENT SYSTEM
CERTIFIED BY DNV
== ISO/TS 16949 ==
DS50002248B-page 2
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2014 - 2015 Microchip Technology Inc.
Object of Declaration: MCP8063 12V 3-Phase BLDC Sensorless Fan Controller
Demonstration Board Kit
VP Development Tools
2014 - 2015 Microchip Technology Inc.
DS20002248A-page 3
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide
NOTES:
DS20002248A-page 4
2014 - 2015 Microchip Technology Inc.
MCP8063 12V 3-PHASE BLDC
SENSORLESS FAN CONTROLLER
DEMONSTRATION BOARD KIT
USER’S GUIDE
Table of Contents
Preface ........................................................................................................................... 7
Introduction............................................................................................................ 7
Document Layout .................................................................................................. 7
Conventions Used in this Guide ............................................................................ 8
Recommended Reading........................................................................................ 9
The Microchip Web Site ........................................................................................ 9
Customer Support ................................................................................................. 9
Document Revision History ................................................................................. 10
Chapter 1. Product Overview
1.1 Introduction ................................................................................................... 11
1.2 MCP8063 12V 3-Phase BLDC Sensorless Fan Controller
Demonstration Board Hardware description ........................................... 12
1.3 MCP8063 Daughter Board ........................................................................... 13
1.4 What the MCP8063 12V 3-Phase BLDC Sensorless Fan
Controller Demonstration Board Kit includes .......................................... 13
Chapter 2. Installation and Operation
2.1 Getting Started ............................................................................................. 15
2.2 MCP8063 12V 3-Phase BLDC Sensorless Fan Controller
Demonstration Board Kit Software description ....................................... 19
Appendix A. Schematics and Layouts
A.1 Introduction .................................................................................................. 25
A.2 Board – Schematic ....................................................................................... 26
A.3 Board – Top Silk .......................................................................................... 27
A.4 Board – Top Copper and Silk ....................................................................... 28
A.5 Board – Top Copper .................................................................................... 29
A.6 Board – Bottom Copper ............................................................................... 30
A.7 Board – Bottom Copper and Silk ................................................................. 31
A.8 Board – Bottom Solder ................................................................................. 32
A.9 Daughter Board - Schematic ........................................................................ 33
A.10 Daughter Board - Top Silk ......................................................................... 34
A.11 Daughter Board - Top Copper and Silk ...................................................... 34
A.12 Daughter Board - Top Copper ................................................................... 34
A.13 Daughter Board - Bottom Copper .............................................................. 35
A.14 Daughter Board - Bottom Copper and Silk ................................................ 35
A.15 Daughter Board - Bottom Solder ................................................................ 35
Appendix B. Bill of Materials (BOM)
Worldwide Sales and Service .................................................................................... 40
2014 - 2015 Microchip Technology Inc.
DS50002248B-page 5
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide
NOTES:
DS50002248B-page 6
2014 - 2015 Microchip Technology Inc.
MCP8063 12V 3-PHASE BLDC
SENSORLESS FAN CONTROLLER
DEMONSTRATION BOARD KIT
USER’S GUIDE
Preface
NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and
documentation are constantly evolving to meet customer needs, so some actual dialogs
and/or tool descriptions may differ from those in this document. Please refer to our web site
(www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each
page, in front of the page number. The numbering convention for the DS number is
“DSXXXXXXXXA”, where “XXXXXXXX” is the document number and “A” is the revision level
of the document.
For the most up-to-date information on development tools, see the MPLAB® IDE online help.
Select the Help menu, and then Topics to open a list of available online help files.
INTRODUCTION
This chapter contains general information that will be useful to know before using the
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit.
Items discussed in this chapter include:
•
•
•
•
•
•
Document Layout
Conventions Used in this Guide
Recommended Reading
The Microchip Web Site
Customer Support
Document Revision History
DOCUMENT LAYOUT
This document describes how to use the MCP8063 12V 3-Phase BLDC Sensorless
Fan Controller Demonstration Board Kit as an evaluation tool to debug on a target
motor system. The manual layout is as follows:
• Chapter 1. “Product Overview” – Important information about the MCP8063
12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit.
• Chapter 2. “Installation and Operation” – Includes instructions on how to get
started with the MCP8063 12V 3-Phase BLDC Sensorless Fan Controller
Demonstration Board Kit.
• Appendix A. “Schematics and Layouts” – Shows the schematic and layout
diagrams for the MCP8063 12V 3-Phase BLDC Sensorless Fan Controller
Demonstration Board Kit.
• Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit.
2014 - 2015 Microchip Technology Inc.
DS50002248B-page 7
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide
CONVENTIONS USED IN THIS GUIDE
This manual uses the following documentation conventions:
DOCUMENTATION CONVENTIONS
Description
Arial font:
Italic characters
Initial caps
Quotes
Underlined, italic text with
right angle bracket
Bold characters
N‘Rnnnn
Text in angle brackets < >
Courier New font:
Plain Courier New
Represents
Examples
Referenced books
Emphasized text
A window
A dialog
A menu selection
A field name in a window or
dialog
A menu path
MPLAB® IDE User’s Guide
...is the only compiler...
the Output window
the Settings dialog
select Enable Programmer
“Save project before build”
A dialog button
A tab
A number in verilog format,
where N is the total number of
digits, R is the radix and n is a
digit.
A key on the keyboard
Click OK
Click the Power tab
4‘b0010, 2‘hF1
Italic Courier New
Sample source code
Filenames
File paths
Keywords
Command-line options
Bit values
Constants
A variable argument
Square brackets [ ]
Optional arguments
Curly brackets and pipe
character: { | }
Ellipses...
Choice of mutually exclusive
arguments; an OR selection
Replaces repeated text
Represents code supplied by
user
DS50002248B-page 8
File>Save
Press ,
#define START
autoexec.bat
c:\mcc18\h
_asm, _endasm, static
-Opa+, -Opa0, 1
0xFF, ‘A’
file.o, where file can be
any valid filename
mcc18 [options] file
[options]
errorlevel {0|1}
var_name [,
var_name...]
void main (void)
{ ...
}
2014 - 2015 Microchip Technology Inc.
Preface
RECOMMENDED READING
This user's guide describes how to use the MCP8063 12V 3-Phase BLDC Sensorless
Fan Controller Demonstration Board Kit. Another useful document is listed below. The
following Microchip document is available and recommended as a supplemental
reference resource.
• MCP8063 Data Sheet – “3-Phase Brushless Sinusoidal Sensorless Motor
Driver” (DS20005257)
THE MICROCHIP WEB SITE
Microchip provides online support via our web site at www.microchip.com. This web site
is used as a means to make files and information easily available to customers. Accessible
by using your favorite Internet browser, the web site contains the following information:
• Product Support – Data sheets and errata, application notes and sample
programs, design resources, user’s guides and hardware support documents,
latest software releases and archived software
• General Technical Support – Frequently Asked Questions (FAQs), technical
support requests, online discussion groups, Microchip consultant program
member listing
• Business of Microchip – Product selector and ordering guides, latest Microchip
press releases, listing of seminars and events, listings of Microchip sales offices,
distributors and factory representatives
CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
•
•
•
•
Distributor or Representative
Local Sales Office
Field Application Engineer (FAE)
Technical Support
Customers should contact their distributor, representative or field application engineer
(FAE) for support. Local sales offices are also available to help customers. A listing of
sales offices and locations is included in the back of this document.
Technical support is available through the web site at:
http://www.microchip.com/support.
2014 - 2015 Microchip Technology Inc.
DS50002248B-page 9
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide
DOCUMENT REVISION HISTORY
Revision B (June 2015)
• Added Section 1.3 “MCP8063 Daughter Board” to Chapter 1. “Product
Overview”
• Updated Section 2.1.1 “Software Installation”
• Updated Appendix A. “Schematics and Layouts” to include the MCP8063
Daughter Board.
• Updated Appendix B. “Bill of Materials (BOM)” with the list of parts necessary
to build the MCP8063 Daughter Board.
Revision A (March 2014)
• Initial Release of this Document.
DS50002248B-page 10
2014 - 2015 Microchip Technology Inc.
MCP8063 12V 3-PHASE BLDC
SENSORLESS FAN CONTROLLER
DEMONSTRATION BOARD KIT
USER’S GUIDE
Chapter 1. Product Overview
1.1
INTRODUCTION
The MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board
allows the control and monitoring of Microchip 12V fan driver devices, such as the
MCP8063 or MTD6501. The MCP8063 12V 3-Phase BLDC Sensorless Fan Controller
Demonstration Board is controlled by PC software via a USB connection.
The MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board
software provides several features, such as fan driver power supply control and
monitoring, pulse-width modulation (PWM) control as well as speed and current
consumption monitoring. It also allows automatic application testing.
ADM00532 with daughter board
18V VIN
18V VIN
+
-
Daughter board plugged
on its socket
USB Connection
Daughter board
fan connector
Mini USB
connector
ON
LED
PWR
LED
USB
LED
W VU
FIGURE 1-1:
System Overview.
2014 - 2015 Microchip Technology Inc.
DS50002248B-page 11
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide
FIGURE 1-2:
Overview.
1.2
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit
MCP8063 12V 3-PHASE BLDC SENSORLESS FAN CONTROLLER
DEMONSTRATION BOARD HARDWARE DESCRIPTION
The MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board
contains several components:
• PIC24FJ64GB002 microcontroller for USB connection, PWM generation,
FG frequency measurement, VDD measurement, activation of other signals and
component communication
• MCP1824 LDO regulator to provide 3.3V to the microcontroller
• MCP19110 buck regulator to provide power supply to the fan driver
• MCP3421 Delta-Sigma ADC for sensing the fan driver current consumption
More details on the schematic are available in Appendix A. “Schematics and Layouts”.
DS50002248B-page 12
2014 - 2015 Microchip Technology Inc.
1.3
MCP8063 DAUGHTER BOARD
This section provides a brief description of the daughter board (ADM00535) which is
included in the MCP8063 12V 3-Phase BLDC Sensorless Fan Controller
Demonstration Board Kit. The MCP8063 Daughter Board has been designed to be
used with a motherboard. However, it can also be used independently as a standalone
board. The board overview is represented in Figure 1-3.
FG
R1
C1 C3
GND
PWM
Not connected
VBIAS
VDD
GND
VDD
GND
C2
VDD
GND
OUT1-2-3
Note 1:
FIGURE 1-3:
R1 is the FG pull-up resistor
2:
C1 and C3 are the VDD decoupling capacitors.
3:
C2 is the VBIAS decoupling capacitor.
MCP8063 Daughter Board Overview.
The daughter board also features a 3-phase BLDC motor connector that can be used
to attach a fan.
More details on the schematic are available in Appendix A. “Schematics and
Layouts”
1.4
WHAT THE MCP8063 12V 3-PHASE BLDC SENSORLESS FAN
CONTROLLER DEMONSTRATION BOARD KIT INCLUDES
The MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit
(ADM00575) includes:
• MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board
(ADM00532)
• 3 x MCP8063 Daughter Boards (ADM00535)
• One mini-USB cable
• Important Information Sheet
2014 - 2015 Microchip Technology Inc.
DS50002248B-page 13
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide
NOTES:
DS50002248B-page 14
2014 - 2015 Microchip Technology Inc.
MCP8063 12V 3-PHASE BLDC
SENSORLESS FAN CONTROLLER
DEMONSTRATION BOARD KIT
USER’S GUIDE
Chapter 2. Installation and Operation
2.1
GETTING STARTED
The following sections describe how to use the MCP8063 12V 3-Phase BLDC
Sensorless Fan Controller Demonstration Board.
2.1.1
Software Installation
Download the MCP8063 12V 3-Phase BLDC Sensorless Fan Controller
Demonstration Board software installer from the Microchip website at
www.microchip.com. The GUI can be downloaded from this web page as well.
Note:
This application requires Microsoft®.NET Framework 3.5 or later.
1. Unzip the archive and click on the .exe file. The MCP8063 Demo Board GUI
Setup will initiate. Click Next to start the installation.
FIGURE 2-1:
2014 - 2015 Microchip Technology Inc.
MCP8063 Demo Board GUI - Welcome Screen.
DS50002248B-page 15
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide
2. To proceed with the installation, read the License Agreement. Accept by clicking
the radio button corresponding to I accept the agreement, then click Next.
FIGURE 2-2:
MCP8063 Demo Board GUI - License Agreement Screen.
3. On the Installation Directory dialog, browse for the desired location, or click Next
to install in the default location.
FIGURE 2-3:
DS50002248B-page 16
MCP8063 Demo Board GUI - Installation Directory Screen.
2014 - 2015 Microchip Technology Inc.
4. Once the path is chosen, the software is ready to install. Click Next to proceed.
The installation status window appears, showing the installation progress. Click
Next to proceed.
FIGURE 2-4:
MCP8063 Demo Board GUI - Ready to Install Screen.
5. Once the Install Complete screen appears, click Finish to exit the Installer.
FIGURE 2-5:
MCP8063 Demo Board GUI - Install Complete Screen.
6. Start the software by either going to Windows Start button > All Programs >
Microchip > MCP8063DemoBoardGUI or by double-clicking the software icon on
the desktop.
2014 - 2015 Microchip Technology Inc.
DS50002248B-page 17
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide
2.1.2
Board Installation
Figure 2-6 identifies the required points for using the MCP8063 12V 3-Phase BLDC
Sensorless Fan Controller Demonstration Board.
ADM00532 w/o Daughter Board
ADM00532 with Daughter Board
18V VIN
+
18V VIN
1
-
Daughter board socket
+
1
D
6
a
2
3
5
Mini-USB
connector
4
5
ON
LED
PWR
LED
USB
LED
Legend:
1 = Power input connector (16V to 20V)
Mini-USB
connector
Daughter board
fan connector
ON
LED
PWR
LED
USB
LED
4 = ON, PWR (fan driver powered) and USB status
LED indicators
2 = Daughter board socket
5 = Mini-USB connector
3 = Daughter board fan connector
6 = Plugged daughter board
FIGURE 2-6:
4
Top View - Hardware Components.
To use the MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration
Board Kit, these steps should be followed:
1. Plug in the MCP8063 Daughter Board on its socket (see Figure 2-6).
2. To plug in a 3-phase BLDC sensorless fan, use the MCP8063 Daughter Board fan
connector. Note that the connection can be done in normal or reverse mode. If the
fan rotates in reverse mode, the connector can be flipped to rotate in normal mode.
3. Start the MCP8063 12V 3-Phase BLDC Sensorless Fan Controller
Demonstration Board software.
4. Plug the mini-USB cable from the USB port of a computer to the MCP8063 12V
3-Phase BLDC Sensorless Fan Controller Demonstration Board connector. The
LED indicating a ON state will light up.
5. If required, let the computer identify the MCP8063 12V 3-Phase BLDC
Sensorless Fan Controller Demonstration Board. Once the USB connection is
ready, the USB LED will light up and remain on for as long as the USB connection
is active.
6. Restart the computer, if required.
7. Connect the power supply to the VIN test point. The VIN value is 18V ±10%. The
power supply should be able to deliver up to 1.0A. The GUI should report the VIN
value of the board.
Note:
DS50002248B-page 18
The order of these steps is provided as an example and can be changed.
2014 - 2015 Microchip Technology Inc.
2.2
MCP8063 12V 3-PHASE BLDC SENSORLESS FAN CONTROLLER
DEMONSTRATION BOARD KIT SOFTWARE DESCRIPTION
The MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit
software window contains three tabs:
• Control: provides the options available for controlling and monitoring the
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board
• Measurement Settings
• Measurement Results
2.2.1
Control Tab
Figure 2-7 shows the options and functions available for controlling and monitoring
the board.
Note:
All functions presented in Figure 2-7 are enabled only when the MCP8063
12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board is
connected to the PC via a USB connection.
8
6
7
1
2
3
5
4
Legend:
1 = Power Control group box
5
=
Instant current and speed measurement
6
=
PWM duty cycle signal control
2
=
Speed Settings group box
3
=
Chart group box
7
=
Fan driver power supply level control
4
=
Current and speed chart display
8
=
Buttons for access to other tabs
FIGURE 2-7:
GUI – Control Tab.
2014 - 2015 Microchip Technology Inc.
DS50002248B-page 19
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide
2.2.1.1
POWER CONTROL
The Power Control group box includes the Turn On/Off Power Supply button which
allows the power supply of the fan driver to be enabled/disabled.
Before enabling the fan driver power, verify that the input voltage level indicated for the
board is between 16V to 20V. Running outside this range may work but stability cannot
be ensured. The power supply part on the board is not able to generate a voltage level
above the input voltage level.
The current is monitored and the fan driver power supply will shut down if the current
goes above 2.5A.
2.2.1.2
SPEED SETTINGS
This group box allows monitoring the FG pin frequency from the fan driver in Hz. This
frequency is converted to mechanical speed (Revolutions Per Minute - RPM). In order
for the RPM mechanical speed to be displayed correctly, a 4P/6S fan (two pairs of
poles) has to be plugged in. If the plugged motor contains a different number of poles,
the value can be adapted so that the mechanical RPM is displayed correctly.
2.2.1.3
CHART
This section activates and controls the chart described in Section 2.2.1.4 “Display
Chart”. The chart adds 10 values per second. The three buttons have the following
functions:
• Start/Stop – Allows the value acquisition to start or stop
• Clear
– Removes all the values added to the chart
• Auto Scale – Allows the default scaling to be restored. In Default Scaling mode,
the chart will automatically adjust the scaling to ensure the complete
view of all the added values. In addition, when selecting a part of the
chart with the mouse, it is possible to zoom in the selection. The
mouse wheel zoom in/out is also enabled.
2.2.1.4
DISPLAY CHART
Once enabled, the chart will display the speed curve in RPM and the measured current
curve in mA over time. The chart adds 10 values per second.
2.2.1.5
CURRENT AND SPEED INDICATOR
This part clearly shows the instant current consumption and the instant speed.
2.2.1.6
PWM PIN
The PWM Pin box provides a slide bar to set the PWM duty cycle on the fan driver
PWM pin. The gauge corresponding to the PWN function indicates the PWM duty cycle
currently applied by the MCP8063 12V 3-Phase BLDC Sensorless Fan Controller
Demonstration Board.
2.2.1.7
FAN DRIVER POWER SUPPLY LEVEL CONTROL
The fan driver Power Supply Pin box features a slide bar that allows setting the desired
voltage value for the fan driver. The gauge corresponding to the Power Supply function
indicates the instant fan driver power supply value measured by the MCP8063 12V
3-Phase BLDC Sensorless Fan Controller Demonstration Board.
DS50002248B-page 20
2014 - 2015 Microchip Technology Inc.
2.2.2
Measurement Settings Tab
The Measurement Settings tab features several tools for checking if the fan is
correctly adapted to the fan driver by evaluating the fan behavior in different tests,
several times and under different conditions.
Figure 2-8 shows the Measurement Settings tab. Next sections provide further details.
1
2
3
4
5
Legend:
FIGURE 2-8:
1
=
Measurement Settings group box
2
=
Startup measurement
3
=
PWM Change Measurement group box
4
=
Speed Curve and Stability Measurement group box
5
=
Measurement Control group box
GUI - Measurement Settings Tab.
2014 - 2015 Microchip Technology Inc.
DS50002248B-page 21
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide
2.2.2.1
MEASUREMENT SETTINGS
The Measurement Settings group box is used for defining the measurement corners
required by the user. Once the automatic measurement starts (see
Section 2.2.2.5 “Measurement Control”), all specified corners will be assessed for
all selected tests. The list below details the available corner settings:
• PWM Corners Measurement – Requires the PWM Max (%), PWM Step (%) and
PWM Min (%) values setting. The software will start with the maximum value
entered and will decrease the PWM by the step value until it reaches the minimum
entered PWM value.
• Power Supply level corners are similar to the PWM corners. A power supply
level corner includes all PWM corners. This means that all PWM corners are
measured for one power supply voltage level.
• Startup check duration from Power-On [s] – If the speed of the fan is measured
as 0 RPM after this delay, the startup is considered a fail. The recommended
value for this field is five seconds.
• Waiting time between each iteration [s] – This field specifies how many
seconds are allocated for stopping the fan between two tests. This value will
depend on the fan lag.
• Number of iterations per corner – This field designates the number of iterations
for one corner.
2.2.2.2
STARTUP TEST SETTINGS
When the Enable startup test box is checked, the startup measurements are enabled,
measuring every corner for this test. If Enable startup test is not enabled, the startup
test is skipped. The other tests will be executed if they have been enabled.
2.2.2.3
PWM CHANGE
The PWM Change measurement starts with a PWM value of 100%. After the specified
startup delay (entered in the Startup check duration from Power-On [s] field), the
PWM changes depending on the PWM corner specified. The software will then verify
if the fan is still running. If a delay value has been entered into the Braking Delay [s]
field, this last check will be performed after the respective delay.
To reduce testing time, it is possible to skip the fan restart if the last PWM change has
been successfully done by selecting the Do not restart if PWM change success
check box.
2.2.2.4
SPEED CURVE AND STABILITY
This measuring tool requires a specified number of samples under preset conditions to
check speed stability. If the Do speed curve for the whole PWM range (100% to 5%,
each 1%) and/or the Do speed curve for the whole PSM range (14V to 2V, each
0.1V) check boxes are not selected, the corners previously set are measured. For this
test, the number of iterations will always be one. When one of these check boxes is
selected, the software will override the specified settings.
This test will report the current average, the maximum and minimum measured speed,
the stability in percentage (%) and the sigma variation.
2.2.2.5
MEASUREMENT CONTROL
This group box contains a check box and a button that allows the user to control the
test work flow:
• Stop Measuring – Starts and stops the required tests.
• Autosave at the end of the measurements – If checked, a measurement result
file will be automatically saved when all the tests have been done. See
Section 2.2.3.1 “Measurement Results” for the file location.
DS50002248B-page 22
2014 - 2015 Microchip Technology Inc.
2.2.3
Measurement Results tab
The Measurement Results tab displays the test results. The user can manage from
this tab where the data will be stored.
Figure 2-9 shows the Measurement Results sub-tab:
1
2
Legend:
1
=
2
FIGURE 2-9:
=
Measurement Results group box
Measurement Results table
GUI - Measurement Results Tab.
2014 - 2015 Microchip Technology Inc.
DS50002248B-page 23
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide
2.2.3.1
MEASUREMENT RESULTS
The user can manage the results of the tests by means of the three buttons in this group:
• Select location for result file – This opens a window which allows the user to set
where the test result file will be stored. The user has to make sure that the
selected location has write access. In addition, Microsoft Office® Excel® 2003 or
later has to be installed in order for the MCP8063 12V 3-Phase BLDC Sensorless
Fan Controller Demonstration Board Software to create a Microsoft Excel file. If
Microsoft Excel is not installed, it is possible to copy the data from the result table
and paste it into the appropriate software.
• Save current results – This button stores the current measurements displayed in
the result table in a Microsoft Excel file.
• Clear All Results – This clears the current results displayed in the result table.
2.2.3.2
RESULT TABLE
The results are shown in this table.
The first six columns are common to all tests while the others are relevant only for a
particular test.
DS50002248B-page 24
2014 - 2015 Microchip Technology Inc.
MCP8063 12V 3-PHASE BLDC
SENSORLESS FAN CONTROLLER
DEMONSTRATION BOARD KIT
USER’S GUIDE
Appendix A. Schematics and Layouts
A.1
INTRODUCTION
This appendix contains the schematics and layouts for the following devices which are
included in the MCP8063 12V 3-Phase BLDC Sensorless Fan Controller
Demonstration Board Kit (ADM00575):
• 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board
(ADM00532):
- Board – Schematic
- Board – Top Silk
- Board – Top Copper and Silk
- Board – Top Copper
- Board – Bottom Copper
- Board – Bottom Copper and Silk
- Board – Bottom Solder
• MCP8063 Daughter Board (ADM00535):
- Daughter Board - Schematic
- Daughter Board - Top Silk
- Daughter Board - Top Copper and Silk
- Daughter Board - Top Copper
- Daughter Board - Bottom Copper
- Daughter Board - Bottom Copper and Silk
- Daughter Board - Bottom Solder
2014 - 2015 Microchip Technology Inc.
DS50002248B-page 25
BOARD – SCHEMATIC
PIC24F PART
IC VOLTAGE AND CURRENT MONITORING PART
U3
PIC24FJ64GB002-1/SS
VSS_2
VSS
D3
SCL
6
5
4
VINVDD
SDA
NET00017
3.3V
SDA
GND
C5
PGED
USB_D_P
8
27
SCL
VIN+
VSS
SCL
C4
R6
10K
R5
10K
R4
10K
MCP3421A1T-E/CH
1
2
3
NET00019
10uF
4
21
14
GND
DIR_IC
PGEC
USB_D_N
V_BUS
100nF
PGD1/AN2/C1IND/C2INB/U2TX/CN4/RB0
PGD2/SDI1/PMD2/CN16/RB10/DP
PGD3/SDA1/CN27/RB5
VDD_2
VDD
9
10
5
22
15
-ISEN
C3
100nF
U2
D2
PGC1/AN3/C1INC/C2INA/U2RX/U2BCLK/CN5/RB1
PGC2/SCK1/CN15/RB11/DN
PGC3/SCL1/CN24/RB6/VBUS
+ISEN
5V_USB
PIC_LED_1
13
28
3.3V
3.3V
OSCI/CLKI/CN30/RA2
OSCO/CLKO/CN29/RA3
AN0/VREF+/CN2/RA0
AN1/VREF-/CN3/RA1
AN4/C1INB/C2IND/U1RX/U1BCLK/CN6/RB2
AN5/C1INA/C2INC/CN7/RB3
AN10/CVREF/RTCC/OCFA/C1OUT/INT1/CN12/RB14
AN11/SDO1/CTPLS/CN13/RB13
AN12/HLVDIN/CTED2/CN14/RB12/VUSB
FG_IC
PIC_LED_2
3.3V
SOSCI/*U2RTS/CN1/RB4
SOSCO/T1CK/*U2CTS/CN0/RA4
2
3
6
7
25
24
23
16
26
19
20
D1
PIC_LED_3
PIC_LED_2
PIC_LED_1
+VSEN
VBIAS_IC
IC1/CN9/RA7
OC1/C2OUT/INT2/CTED1/CN8/RA6
C19
11
12
1
PWM_PIC
RESERVE1_PIC
D4
U1TX/INT0/CN23/RB7
REFO/SS1/T2CK/T3CK/CN11/RB15
*U1CTS/SCL1/CN22/RB8
*U1RTS/SDA1/CN21/RB9
PIC_LED_3
2
PWM_IC
*MCLR/VPP/RA5
17
18
SCL
SDA
10uF
1
MCLRZ
DIODE_SCHOTTKY_SMC
GND
U1
GND
3.3V
SCL
5
4
3
VOUT
PWRGD
*SHDN
3.3V
5V_USB
C1
VIN
GND
1uF
1
2
C2
10uF
1K
1K
R9
C7
C6
3.3V
MCP1824T-3302E/OT
LDO 3.3V
5V_USB
R10
GND
C8
100nF
PGED
PGEC
1
2
3
4
5
J2
100nF
MCLRZ
3.3V
470R
NET00014
3.3V
R8
10K
100nF
R7
3.3V
SDA
GND
GND
GND
USB CONNECTION PART
POWER PART (POL)
TP2
C10
C9
1
1
10uF
10uF
2
TP1
2
1
1
VIN
R11
5.0V
HDRV
GND
PHASE
VIN
PGND
VDR
USB_D_N
USB_D_P
18
C11
Q1
17
S1
200nF
16
15
G1
S2
G2
14
0
7
1
6
2
5
3
4
D1
D1
D2 1
D2
L1
VDD_ADJ
R12
2
1
22uH - 33uH
Dual N
13
GND
2
VDD_IC
0.1
25
LDRV
R3
+VSEN
R15
BOOT
GPB0/SDA
100K
V_BUS
-ISEN
4.0K
VDD
GPA4
C13
5.0V
10uF
1
IC SOCKET PART
150uF
C15
2
VDR
10uF
2
C14
+ISEN
1
U4
-ISEN
GND
1K
GND
R16
100nF
12
GPA5/MCLR
19
+ISEN
R14
1
11
2
2014 - 2015 Microchip Technology Inc.
VIN
-ISEN
20
4.0K
10
GPA6/ICSPDAT
5V_USB
21
1K
9
+ISEN
22
R2
8
GPA7/SCL/ICSPCK
GND
R13
SDA
+VSEN
1
2
3
4
5
J5
GPB1/AN4
4.0K
MCLRZ_POL
RESERVE1_PIC
7
-VSEN
GPA3/AN3
GPB2/AN5
23
1K
6
PGED_POL
GPA2/AN2/T0CKI/INT
I
PGED_POL
PGEC_POL
GND
24
R1
5
GPA1/AN1/CLKPIN
NGPB1/AN4/EAPIN
C17
SCL
GPA0/AN0/ANALOG_TEST
T
GPB2/AN5
1uF
3
4
GPA3/AN3
PGEC_POL
2
1uF
GPA2/AN2/T0CKI/INT
1
C18
GPA1/AN1/CLKPIN
EP
GPA0/AN0/AN_TEST
C12
10uF
MCLRZ_POL
10K
GND
C16
VIN
FG_IC
VBIAS_IC
FG
RPROG
VBIAS
GND
GND
J3
GND
J4
GND
GND
GND
PWM
DIR
VDD
VDD
VDD
GND
PWM_IC
DIR_IC
VDD_IC
VDD_IC
VDD_IC
1V_USB
2DN
3DP
4nc
5GND
6H1
7H1
J1
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board User’s Guide
DS50002248B-page 26
A.2
A.3
BOARD – TOP SILK
2014 - 2015 Microchip Technology Inc.
DS50002248B-page 27
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board User’s Guide
A.4
BOARD – TOP COPPER AND SILK
DS50002248B-page 28
2014 - 2015 Microchip Technology Inc.
A.5
BOARD – TOP COPPER
2014 - 2015 Microchip Technology Inc.
DS50002248B-page 29
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board User’s Guide
A.6
BOARD – BOTTOM COPPER
DS50002248B-page 30
2014 - 2015 Microchip Technology Inc.
A.7
BOARD – BOTTOM COPPER AND SILK
2014 - 2015 Microchip Technology Inc.
DS50002248B-page 31
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board User’s Guide
A.8
BOARD – BOTTOM SOLDER
DS50002248B-page 32
2014 - 2015 Microchip Technology Inc.
DAUGHTER BOARD - SCHEMATIC
J1
C3
10uF
1
2
3
VBIAS_IC
FG_IC
1uF C1
1uF C2
GND
PWM
DIR
VDD
VDD
VDD
GND
PWM_IC
DIR_IC
VDD_IC
VDD_IC
VDD_IC
GND
U1
FG_IC
VBIAS_IC
OUT1
OUT2
GND
J5
FG
RPROG
VBIAS
GND
GND
VBIAS_IC
VBIAS_IC
OUT1
OUT2
OUT3
J4
R1 1K
VDD_IC
2014 - 2015 Microchip Technology Inc.
A.9
1
2
3
4
FG
VDD
OUT1
OUT2
8l 4x4 DFN
EP
PWM
VCC
OUT3
GND
9
8
7
6
5
PWM_IC
VDD_IC
OUT3
GND
GND
DS50002248B-page 33
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board User’s Guide
A.10 DAUGHTER BOARD - TOP SILK
A.11 DAUGHTER BOARD - TOP COPPER AND SILK
A.12 DAUGHTER BOARD - TOP COPPER
DS50002248B-page 34
2014 - 2015 Microchip Technology Inc.
A.13 DAUGHTER BOARD - BOTTOM COPPER
A.14 DAUGHTER BOARD - BOTTOM COPPER AND SILK
A.15 DAUGHTER BOARD - BOTTOM SOLDER
2014 - 2015 Microchip Technology Inc.
DS50002248B-page 35
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board User’s Guide
NOTES:
DS50002248B-page 36
2014 - 2015 Microchip Technology Inc.
MCP8063 12V 3-PHASE BLDC
SENSORLESS FAN CONTROLLER
DEMONSTRATION BOARD KIT
USER’S GUIDE
Appendix B. Bill of Materials (BOM)
TABLE B-1:
Qty
BILL OF MATERIALS (BOM) - 12V 3-PHASE BLDC SENSORLESS FAN
CONTROLLER DEMONSTRATION BOARD (ADM00532)
Reference
Description
Manufacturer
Part Number
3
C1, C17, C18
Cap. ceramic 1 µF 6.3V 10% X5R
0603
TDK Corporation
C1608X5R0J105K
3
C2, C5, C19
Cap. ceramic 10 µF 6.3V 20% X5R
0603
TDK Corporation
C1608X5R0J106M080AB
6
C3, C4,
C6 – C8, C13
Cap. ceramic 0.1 µF 25V 20% X7R
0603
TDK Corporation
C1608X7R1E104M080AA
1
C11
Cap. ceramic 0.22 µF 16V 10% X7R TDK Corporation
0603
C1608X7R1C224K080AC
5
C9, C10, C12,
C14, C15
Cap. ceramic 10 µF 10V Y5V 1206
TDK Corporation
C3216Y5V1A106Z/1.15
1
C16
Cap. alum. 150 µF 25V 20% SMD
Panasonic® - ECG
3
D1 – D3
LED chip-led 633 NM red 0805 SMD OSRAM
Opto Semiconductors
GmbH.
LS R976-NR-1
1
D4
Schottky diode 30V 0.2A SOD323
1PS76SB10,115
NXP Semiconductor
®
EEE-FTE151XAP
548190519
1
J1
Conn. USB recept. 5 POS rt. angle
Molex
2
J2, J5
Conn. header 5 POS 0.050" T/H
gold
Samtec, Inc.
TMS-105-02-G-S
1
J3
Conn. recept. 5 POS 0.100 vert.
gold
TE Connectivity, Ltd.
5-534237-3
1
J4
Conn. recept. 6 POS 0.100 vert.
gold
TE Connectivity, Ltd.
534237-4
1
L1
Inductor power 22 µH 30% shield
SMD
Bourns®, Inc.
SRU1048-220Y
PCB
Printed Circuit Board – MCP8063
—
12V 3-Phase BLDC Sensorless Fan
Controller Demonstration Board
104-00532
1
Q1
MOSFET N-Channel dual 30V
8-SOIC
Vishay Siliconix
SI4330DY-T1-E3
5
R1, R2, R9,
R10, R16
Res. 1.00 k 1/10W 1% 0603
TE Connectivity, Ltd.
1622866-1
1
R3
Res. 100 k 1/10W 1% 0603
TE Connectivity, Ltd.
1622827-1
5
R4 – R7, R11
Res. 10.0 k 1/10W 1% 0603
TE Connectivity, Ltd.
1622829-1
3
R13 – R15
Res. 4.02 k 1/10W 1% 0603 SMD
Panasonic - ECG
ERJ-3EKF4021V
1
R8
Res. 470 1/10W 1% 0603 SMD
Panasonic - ECG
ERJ-3EKF4700V
1
R12
Res. 0.1 1/3W 1% 1210 SMD
Panasonic - ECG
ERJ-L14KF10CU
2
TP1, TP2
PC test point mini SMD
Keystone Electronics
Corp.
5019
Note 1:
The components listed in this Bill of Materials are representative of the PCB assembly. The
released BOM used in manufacturing uses all RoHS-compliant components.
2014 - 2015 Microchip Technology Inc.
DS50002248B-page 37
MCP8063 12V 3-Phase BLDC Sensorless Fan Controller Demonstration Board Kit User’s Guide
TABLE B-1:
Qty
BILL OF MATERIALS (BOM) - 12V 3-PHASE BLDC SENSORLESS FAN
CONTROLLER DEMONSTRATION BOARD (ADM00532) (CONTINUED)
Reference
Description
Manufacturer
Part Number
1
U1
IC reg. LDO 3.3V 0.3A 5-lead
SOT-23
1
U2
IC ADC 18 bit 3.75 SPS 1 ch. 6-lead Microchip Technology Inc. MCP3421A1T-E/CH
SOT-23
1
U3
IC MCU 16 bit 64 KB Flash 28-lead
SSOP
1
U4
IC reg. controller Buck PWM 24-lead Microchip Technology Inc. MCP19110-E/MJ-ND
QFN
Note 1:
Microchip Technology Inc. PIC24FJ64GB002-1/SS
The components listed in this Bill of Materials are representative of the PCB assembly. The
released BOM used in manufacturing uses all RoHS-compliant components.
TABLE B-2:
Qty
Microchip Technology Inc. MCP1824T-3302E/OT
BILL OF MATERIALS (BOM) - MCP8063 DAUGHTER BOARD (ADM00535)
Reference
Description
Manufacturer
Part Number
2
C1, C2
Cap. ceramic 1UF 16V 10% X7R
0603
AVX Corporation
0603YC105KAT2A
1
C3
Cap. ceramic 10UF 16V 10% X5R
1206
AVX Corporation
1206YD106KAT2A
1
R1
Res. 10.0K OHM 1/16W 1% 0603
TE Connectivity, Ltd.
5-1879337-9
22288030
1
J1
Conn. header 3POS .100 R/A tin
Molex®
1
J2
5x1 header 100" SR straight
FCI
68000-105HLF
1
J3
Conn. header 6POS 100 STR 30AU FCI
68000-106HLF
1
U1
Note 1:
MCP8063
Microchip Technology Inc. MCP8063-E/MD
The components listed in this Bill of Materials are representative of the PCB assembly. The
released BOM used in manufacturing uses all RoHS-compliant components.
DS50002248B-page 38
2014 - 2015 Microchip Technology Inc.
NOTES:
2014 - 2015 Microchip Technology Inc.
DS50002248B-page 39
Worldwide Sales and Service
AMERICAS
ASIA/PACIFIC
ASIA/PACIFIC
EUROPE
Corporate Office
2355 West Chandler Blvd.
Chandler, AZ 85224-6199
Tel: 480-792-7200
Fax: 480-792-7277
Technical Support:
http://www.microchip.com/
support
Web Address:
www.microchip.com
Asia Pacific Office
Suites 3707-14, 37th Floor
Tower 6, The Gateway
Harbour City, Kowloon
China - Xiamen
Tel: 86-592-2388138
Fax: 86-592-2388130
Austria - Wels
Tel: 43-7242-2244-39
Fax: 43-7242-2244-393
China - Zhuhai
Tel: 86-756-3210040
Fax: 86-756-3210049
Denmark - Copenhagen
Tel: 45-4450-2828
Fax: 45-4485-2829
India - Bangalore
Tel: 91-80-3090-4444
Fax: 91-80-3090-4123
France - Paris
Tel: 33-1-69-53-63-20
Fax: 33-1-69-30-90-79
India - New Delhi
Tel: 91-11-4160-8631
Fax: 91-11-4160-8632
Germany - Dusseldorf
Tel: 49-2129-3766400
Atlanta
Duluth, GA
Tel: 678-957-9614
Fax: 678-957-1455
Hong Kong
Tel: 852-2943-5100
Fax: 852-2401-3431
Australia - Sydney
Tel: 61-2-9868-6733
Fax: 61-2-9868-6755
China - Beijing
Tel: 86-10-8569-7000
Fax: 86-10-8528-2104
Austin, TX
Tel: 512-257-3370
China - Chengdu
Tel: 86-28-8665-5511
Fax: 86-28-8665-7889
Boston
Westborough, MA
Tel: 774-760-0087
Fax: 774-760-0088
China - Chongqing
Tel: 86-23-8980-9588
Fax: 86-23-8980-9500
Chicago
Itasca, IL
Tel: 630-285-0071
Fax: 630-285-0075
Cleveland
Independence, OH
Tel: 216-447-0464
Fax: 216-447-0643
Dallas
Addison, TX
Tel: 972-818-7423
Fax: 972-818-2924
Detroit
Novi, MI
Tel: 248-848-4000
Houston, TX
Tel: 281-894-5983
Indianapolis
Noblesville, IN
Tel: 317-773-8323
Fax: 317-773-5453
Los Angeles
Mission Viejo, CA
Tel: 949-462-9523
Fax: 949-462-9608
New York, NY
Tel: 631-435-6000
San Jose, CA
Tel: 408-735-9110
Canada - Toronto
Tel: 905-673-0699
Fax: 905-673-6509
China - Dongguan
Tel: 86-769-8702-9880
China - Hangzhou
Tel: 86-571-8792-8115
Fax: 86-571-8792-8116
Germany - Munich
Tel: 49-89-627-144-0
Fax: 49-89-627-144-44
India - Pune
Tel: 91-20-3019-1500
Japan - Osaka
Tel: 81-6-6152-7160
Fax: 81-6-6152-9310
Germany - Pforzheim
Tel: 49-7231-424750
Italy - Milan
Tel: 39-0331-742611
Fax: 39-0331-466781
Japan - Tokyo
Tel: 81-3-6880- 3770
Fax: 81-3-6880-3771
Italy - Venice
Tel: 39-049-7625286
Korea - Daegu
Tel: 82-53-744-4301
Fax: 82-53-744-4302
China - Hong Kong SAR
Tel: 852-2943-5100
Fax: 852-2401-3431
Korea - Seoul
Tel: 82-2-554-7200
Fax: 82-2-558-5932 or
82-2-558-5934
China - Nanjing
Tel: 86-25-8473-2460
Fax: 86-25-8473-2470
Malaysia - Kuala Lumpur
Tel: 60-3-6201-9857
Fax: 60-3-6201-9859
China - Qingdao
Tel: 86-532-8502-7355
Fax: 86-532-8502-7205
Malaysia - Penang
Tel: 60-4-227-8870
Fax: 60-4-227-4068
China - Shanghai
Tel: 86-21-5407-5533
Fax: 86-21-5407-5066
Philippines - Manila
Tel: 63-2-634-9065
Fax: 63-2-634-9069
China - Shenyang
Tel: 86-24-2334-2829
Fax: 86-24-2334-2393
Singapore
Tel: 65-6334-8870
Fax: 65-6334-8850
China - Shenzhen
Tel: 86-755-8864-2200
Fax: 86-755-8203-1760
Taiwan - Hsin Chu
Tel: 886-3-5778-366
Fax: 886-3-5770-955
China - Wuhan
Tel: 86-27-5980-5300
Fax: 86-27-5980-5118
Taiwan - Kaohsiung
Tel: 886-7-213-7828
China - Xian
Tel: 86-29-8833-7252
Fax: 86-29-8833-7256
Netherlands - Drunen
Tel: 31-416-690399
Fax: 31-416-690340
Poland - Warsaw
Tel: 48-22-3325737
Spain - Madrid
Tel: 34-91-708-08-90
Fax: 34-91-708-08-91
Sweden - Stockholm
Tel: 46-8-5090-4654
UK - Wokingham
Tel: 44-118-921-5800
Fax: 44-118-921-5820
Taiwan - Taipei
Tel: 886-2-2508-8600
Fax: 886-2-2508-0102
Thailand - Bangkok
Tel: 66-2-694-1351
Fax: 66-2-694-1350
01/27/15
DS50002248B-page 40
2014 - 2015 Microchip Technology Inc.
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