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LTC7804IUD#PBF

LTC7804IUD#PBF

  • 厂商:

    AD(亚德诺)

  • 封装:

    TFSOP16

  • 描述:

    LOW IQ SYNCHRONOUS BOOST CONTROL

  • 数据手册
  • 价格&库存
LTC7804IUD#PBF 数据手册
LTC7804 Low IQ Synchronous Boost Controller with Spread Spectrum FEATURES DESCRIPTION Synchronous Operation for Highest Efficiency and Reduced Heat Dissipation n Wide V Range: 4.5V to 40V and Operates Down to IN 1V After Start-Up n Output Voltage Up to 40V n Low Operating I : 14μA Q n Spread Spectrum Operation n Pass-Thru™/100% Duty Cycle Capability for Synchronous MOSFET n R SENSE or Inductor DCR Current Sensing n Programmable Fixed Frequency (100kHz to 3MHz) n Phase-Lockable Frequency (100kHz to 3MHz) n Selectable Continuous, Pulse-Skipping, or Low Ripple Burst Mode® Operation at Light Loads n Low Shutdown I : 1.2μA Q n Thermally Enhanced 16-Pin 3mm × 3mm QFN and MSOP Packages n AEC-Q100 Qualification in Progress The LTC®7804 is a high performance synchronous boost DC/DC switching regulator controller that drives an all N-channel power MOSFET stage. Synchronous rectification increases efficiency, reduces power losses and eases thermal requirements. A constant frequency current mode architecture allows a phase-lockable switching frequency of up to 3MHz. The LTC7804 operates from a wide 4.5V to 40V input supply range. When biased from the boost converter output , the LTC7804 can operate from an input supply as low as 1V after startup. n APPLICATIONS Automotive and Transportation Industrial n Military/Avionics n Telecommunications n n The very low no-load quiescent current extends operating runtime in battery powered systems. OPTI-LOOP compensation allows the transient response to be optimized over a wide range of output capacitance and ESR values. The MODE pin selects among Burst Mode operation, pulse-skipping mode, or continuous inductor current mode at light loads. The LTC7804 additionally features spread spectrum operation which significantly reduces the peak radiated and conducted noise on both the input and output supplies, making it easier to comply with electromagnetic interference (EMI) standards. All registered trademarks and trademarks are the property of their respective owners. Protected by U.S. patents, including 5481178, 5705919,5929620, 6144194, 6177787, 6580258. TYPICAL APPLICATION High Efficiency Wide Input Range 375kHz 24V/6A Boost Converter VIN 4.5V TO 38V 10µF RUN VBIAS VOUT 24V 6A SENSE+ 10µF ×2 SENSE– BG SS 220pF 22nF TG SW 0.1µF 0.1µF BOOST EXTVCC FREQ INTVCC 604k PLLIN/SPREAD GND VFB 7804 TA01a 80 31.6k BURST EFFICIENCY 1k 70 60 50 BURST LOSS 30 10 100 10 40 20 4.7µF MODE 90 150µF VOUT FOLLOWS VIN FOR VIN > 24V LTC7804 10k 100 VIN = 12V VOUT = 24V Burst Mode OPERATION FIGURE 9 CIRCUIT 0 0.00001 0.0001 0.001 0.01 0.1 OUTPUT CURRENT (A) 1 POWER LOSS (mW) ITH 8.06k Efficiency and Power Loss vs Output Current 2µH EFFICIENCY (%) 2mΩ 1 10 0.1 7804 TA01b Rev. A Document Feedback For more information www.analog.com 1 LTC7804 TABLE OF CONTENTS Features...................................................... 1 Applications................................................. 1 Typical Application ......................................... 1 Description.................................................. 1 Absolute Maximum Ratings............................... 3 Pin Configuration........................................... 3 Order Information........................................... 4 Electrical Characteristics.................................. 5 Typical Performance Characteristics.................... 7 Pin Functions............................................... 10 Block Diagram.............................................. 11 Operation................................................... 12 Main Control Loop................................................... 12 INTVCC/EXTVCC Power............................................ 12 Shutdown and Start-Up (RUN, SS Pins) ................. 12 Light Load Current Operation: Burst Mode Operation, Pulse-Skipping or Forced Continuous Mode (MODE Pin).............................................................. 12 Frequency Selection, Spread Spectrum and PhaseLocked-Loop (FREQ and PLLIN/SPREAD Pins)....... 13 Operation When VIN > VOUT............................................... 14 Operation at Low Input Voltage............................... 14 BOOST Supply Refresh and Internal Charge Pump.. 14 Applications Information................................. 15 SENSE+ and SENSE– Pins........................................ 15 Low Value Resistor Current Sensing........................ 16 Inductor DCR Sensing............................................. 16 Inductor Value Calculation....................................... 17 Inductor Core Selection........................................... 17 Power MOSFET Selection........................................ 18 CIN and COUT Selection............................................ 18 Setting Output Voltage............................................ 19 RUN Pin................................................................... 19 Soft-Start (SS Pin)...................................................20 INTVCC Regulators...................................................20 Topside MOSFET Driver Supply (CB, DB)................. 21 Phase-Locked Loop and Frequency Synchronization ...................................................... 21 Setting the Operating Frequency.............................22 Selecting the Light-Load Operating Mode................23 Minimum On-Time Considerations.......................... 24 Fault Conditions: Overtemperature Protection......... 24 Efficiency Considerations........................................ 24 Checking Transient Response..................................25 Design Example.......................................................25 PC Board Layout Checklist......................................26 PC Board Layout Debugging.................................... 27 Typical Applications....................................... 28 Package Description...................................... 32 Revision History........................................... 33 Typical Application........................................ 34 Related Parts............................................... 34 Rev. A 2 For more information www.analog.com LTC7804 ABSOLUTE MAXIMUM RATINGS (Note 1) Bias Input Supply Voltage (VBIAS)............... −0.3V to 40V BOOST........................................................ −0.3V to 46V SW ................................................................ −5V to 40V RUN............................................................ −0.3V to 40V SENSE+, SENSE− ........................................ −0.3V to 40V EXTVCC Voltage.......................................... −0.3V to 30V INTVCC, (BOOST-SW)................................... −0.3V to 6V ITH................................................................ −0.3V to 2V SS, FREQ...................................................... −0.3V to 6V PLLIN/SPREAD, MODE, VFB.......................... −0.3V to 6V BG, TG................................................................ (Note 8) Operating Junction Temperature Range (Notes 2, 7) LTC7804E, LTC7804I.......................... −40°C to 125°C LTC7804H .......................................... −40°C to 150°C Storage Temperature Range................... −65°C to 150°C PIN CONFIGURATION TOP VIEW EXTVCC VBIAS 16 15 14 13 SW TG BOOST BG VBIAS EXTVCC INTVCC MODE TG 1 12 INTVCC SW 2 11 MODE 17 GND SS 3 10 PLLIN/SPREAD SENSE– 4 6 7 8 RUN MSE PACKAGE 16-LEAD PLASTIC MSOP TJMAX = 125°C, θJA = 40°C/W, θJC = 10°C/W EXPOSED PAD (PIN 17) IS GND, MUST BE SOLDERED TO PCB 9 5 ITH 17 GND 16 15 14 13 12 11 10 9 VFB 1 2 3 4 5 6 7 8 SENSE+ SS SENSE– SENSE+ VFB ITH RUN FREQ PLLIN/SPREAD BG BOOST TOP VIEW FREQ UD PACKAGE 16-LEAD (3mm × 3mm) PLASTIC QFN TJMAX = 125°C, θJA = 68°C/W, θJC = 4.2°C/W EXPOSED PAD (PIN 17) IS GND, MUST BE SOLDERED TO PCB Rev. A For more information www.analog.com 3 LTC7804 ORDER INFORMATION LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE LTC7804EMSE#PBF LTC7804EMSE#TRPBF 7804 16-Lead Plastic MSOP –40°C to 125°C LTC7804IMSE#PBF LTC7804IMSE#TRPBF 7804 16-Lead Plastic MSOP –40°C to 125°C LTC7804HMSE#PBF LTC7804HMSE#TRPBF 7804 16-Lead Plastic MSOP –40°C to 150°C LTC7804EUD#PBF LTC7804EUD#TRPBF LHHM 16-Lead (3mm × 3mm) Plastic QFN –40°C to 125°C LTC7804IUD#PBF LTC7804IUD#TRPBF LHHM 16-Lead (3mm × 3mm) Plastic QFN –40°C to 125°C LTC7804HUD#PBF LTC7804HUD#TRPBF LHHM 16-Lead (3mm × 3mm) Plastic QFN –40°C to 150°C LTC7804EMSE#WPBF LTC7804EMSE#WTRPBF 7804 16-Lead Plastic MSOP –40°C to 125°C LTC7804IMSE#WPBF LTC7804IMSE#WTRPBF 7804 16-Lead Plastic MSOP –40°C to 125°C LTC7804HMSE#WPBF LTC7804HMSE#WTRPBF 7804 16-Lead Plastic MSOP –40°C to 150°C LTC7804EUD#WPBF LTC7804EUD#WTRPBF LHHM 16-Lead (3mm × 3mm) Plastic QFN –40°C to 125°C LTC7804IUD#WPBF LTC7804IUD#WTRPBF LHHM 16-Lead (3mm × 3mm) Plastic QFN –40°C to 125°C LTC7804HUD#WPBF LTC7804HUD#WTRPBF LHHM 16-Lead (3mm × 3mm) Plastic QFN –40°C to 150°C AUTOMOTIVE PRODUCTS** Contact the factory for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. Tape and reel specifications. Some packages are available in 500 unit reels through designated sales channels with #TRMPBF suffix. **Versions of this part are available with controlled manufacturing to support the quality and reliability requirements of automotive applications. These models are designated with a #W suffix. Only the automotive grade products shown are available for use in automotive applications. Contact your local Analog Devices account representative for specific product ordering information and to obtain the specific Automotive Reliability reports for these models. Rev. A 4 For more information www.analog.com LTC7804 ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are for TA = 25°C, VBIAS = 12V, RUN = 12V, EXTVCC = 0V, unless otherwise noted. (Note 2) SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS Input Supply VBIAS Bias Input Supply Operating Range VIN Boost Converter Input Supply Operating Range VBIAS ≥ 4.5V Output Voltage Operating Range VOUT 4.5 40 V 1 40 V 40 V 1.2 1.212 V ±5 ±50 nA 10 13 Controller Operation VFB Regulated Feedback Voltage Feedback Current (Note 3) VBIAS = 4.5V to 40V, ITH Voltage = 0.6V to 1.2V l 1.188 (Note 3) Feedback Overvoltage Protection Threshold Measured at VFB Relative to Regulated VFB gm Transconductance Amplifier gm (Note 3) ITH = 1.2V, Sink/Source = 5μA VSENSE(MAX) Maximum Current Sense Threshold VFB = 1.1V, VSENSE+ = 12V ISENSE+ ISENSE+ Pin Current VSENSE+ < 2.9V 3.2 ≤ VSENSE+ ≤ INTVCC −0.5V VSENSE+ > INTVCC + 0.5V ISENSE− SENSE− Pin Current VSENSE− = 12V Soft-Start Charge Current VSS = 0V RUN Pin ON Threshold VRUN Rising RUN Pin Hysteresis 7 2 l 45 50 55 2 30 650 l % mmho mV μA μA μA ±1 μA 10 12.5 15 µA 1.15 1.2 1.25 V 100 mV μA DC Supply Current (Note 4) IQ VBIAS Shutdown Current RUN = 0V 1.2 VBIAS Sleep Mode Current VSENSE+ < 2.9V, EXTVCC = 0V 14 VSENSE+ ≥ 3.2V VBIAS Current, EXTVCC = 0V VBIAS Current, EXTVCC ≥ 4.8V EXTVCC Current, EXTVCC ≥ 4.8V SENSE+ Current 5 1 4 9 μA μA μA μA Pulse-Skipping or Forced Continuous Mode VBIAS or EXTVCC Current VFB = 1.25V 2 mA TG or BG On-Resistance Pull-Up Pull-Down 3.0 1.5 Ω Ω TG or BG Transition Time Rise Time Fall Time (Note 5) CLOAD = 3300pF CLOAD = 3300pF 25 15 ns ns TG Off to BG On Delay Bottom Switch-On Delay Time CLOAD = 3300pF Each Driver 15 ns BG Off to TG On Delay Synchronous Switch-On Delay Time CLOAD = 3300pF Each Driver 15 ns BG Minimum On-Time (Note 6) 80 ns Maximum Duty Factor for TG Overvoltage 100 % Maximum Duty Factor for BG VFREQ = 0V 93 % 28 μA Gate Drivers tON(MIN) Rev. A For more information www.analog.com 5 LTC7804 ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are for TA = 25°C, VBIAS = 12V, RUN = 12V, EXTVCC = 0V, unless otherwise noted. (Note 2) SYMBOL PARAMETER CONDITIONS BOOST Charge Pump Available Output Current VBOOST = 16V, VSW = 12V, FREQ = 0V, Forced Continuous Mode MIN TYP MAX UNITS 30 65 4.95 5.15 5.35 V 1 1 2 2 % % 4.6 4.7 4.8 V µA INTVCC Low Dropout (LDO) Linear Regulator INTVCC Regulation Point INTVCC Load Regulation ICC = 0mA to 50mA, VBIAS ≥ 6V ICC = 0mA to 50mA, VEXTVCC ≥ 6V EXTVCC LDO Switchover Voltage EXTVCC Rising EXTVCC Switchover Hysteresis UVLO Undervoltage Lockout 250 mV INTVCC Rising l 4.15 4.25 4.35 V INTVCC Falling l 3.80 3.90 4.00 V 340 375 410 kHz 2.0 2.25 2.5 MHz 450 100 500 3 550 kHz kHz MHz 3 MHz Spread Spectrum Oscillator and Phase-Locked Loop fOSC Low Fixed Frequency VFREQ = 0V, PLLIN/SPREAD = 0V High Fixed Frequency VFREQ = INTVCC, PLLIN/SPREAD = 0V Programmable Frequency RFREQ = 374kΩ, PLLIN/SPREAD = 0V RFREQ = 75kΩ, PLLIN/SPREAD = 0V RFREQ = 12.4kΩ, PLLIN/SPREAD = 0V Synchronizable Frequency Range PLLIN/SPREAD = External Clock PLLIN Input High Level PLLIN Input Low Level Spread Spectrum Frequency Range (Relative to fOSC) PLLIN/SPREAD = INTVCC Minimum Frequency Maximum Frequency Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime. Note 2: The LTC7804 is tested under pulsed load conditions such that TJ ≈ TA. The LTC7804E is guaranteed to meet specifications from 0°C to 85°C junction temperature. Specifications over the –40°C to 125°C operating junction temperature range are assured by design, characterization and correlation with statistical process controls. The LTC7804I is guaranteed over the –40°C to 125°C operating junction temperature range and the LTC7804H is guaranteed over the –40°C to 150°C operating junction temperature range and is tested at 150°C. High junction temperatures degrade operating lifetimes; operating lifetime is derated for junction temperatures greater than 125°C. Note that the maximum ambient temperature consistent with these specifications is determined by specific operating conditions in conjunction with board layout, the rated package thermal impedance and other environmental factors. The junction temperature (TJ, in °C) is calculated from the ambient temperature (TA, in °C) and power dissipation (PD, in Watts) according to the formula: TJ = TA + (PD • JA), where θJA (in °C/W) is the package thermal impedance. l l 0.1 l l 2.2 0.5 0 20 V V % % Note 3: The LTC7804 is tested in a feedback loop that servos VITH to a specified voltage and measures the resultant VFB. Note 4: Dynamic supply current is higher due to the gate charge being delivered at the switching frequency. See Applications information. Note 5: Rise and fall times are measured using 10% and 90% levels. Delay times are measured using 50% levels. Note 6: The minimum on-time condition is specified for an inductor peak-to-peak ripple current >40% of IL(MAX) (See Minimum On-Time Considerations in the Applications Information section). Note 7: This IC includes overtemperature protection that is intended to protect the device during momentary overload conditions. The maximum rated junction temperature will be exceeded when this protection is active. Continuous operation above the specified absolute maximum operating junction temperature may impair device reliability or permanently damage the device. Note 8: Do not apply a voltage or current source to these pins. They must be connected to capacitive loads only, otherwise permanent damage may occur. Rev. A 6 For more information www.analog.com LTC7804 TYPICAL PERFORMANCE CHARACTERISTICS Efficiency and Power Loss vs Output Current Output Current 100k 100 BURST EFFICIENCY FCM EFFICIENCY 10k FCM LOSS 1k 50 PULSE–SKIPPING 100 LOSS 40 30 20 BURST LOSS 10 0 0.001 10 VIN = 12V VOUT = 24V FIGURE 9 CIRCUIT 0.01 0.1 1 OUTPUT CURRENT (A) BURST EFFICIENCY 80 BURST LOSS 50 10 40 30 VIN = 12V VOUT = 24V Burst Mode OPERATION FIGURE 9 CIRCUIT 20 10 10 1 7804 G01 0 0.00001 0.0001 0.001 0.01 0.1 OUTPUT CURRENT (A) 1 98 97 96 95 1 10 VOUT = 24V 94 0.1 93 0 5 10 15 INPUT VOLTAGE (V) 7804 G02 Load Step Burst Mode Operation LOAD STEP 2A/DIV INDUCTOR CURRENT 5A/DIV INDUCTOR CURRENT 5A/DIV VOUT 500mV/DIV VOUT 500mV/DIV Inductor Current at Light Load 25 Load Step Forced Continuous Mode Forced Continuous Mode LOAD STEP 2A/DIV INDUCTOR CURRENT 5A/DIV VOUT 500mV/DIV VIN = 12V 200µs/DIV VOUT = 24V LOAD STEP FROM 200mA TO 2.5A FIGURE 9 CIRCUIT 7804 G04 20 7804 G03 Load Step Pulse-Skipping Mode LOAD STEP 2A/DIV VIN = 12V 200µs/DIV VOUT = 24V LOAD STEP FROM 200mA TO 2.5A FIGURE 9 CIRCUIT 100 ILOAD = 3A FIGURE 9 CIRCUIT 99 1k 70 60 100 POWER LOSS (mW) PULSE– 70 SKIPPING EFFICIENCY 60 POWER LOSS (mW) EFFICIENCY (%) 80 90 EFFICIENCY (%) 90 Efficiency vs Input Voltage 10k 100 EFFICIENCY (%) Efficiency and Power Loss vs Output Current VIN = 12V 200µs/DIV VOUT = 24V LOAD STEP FROM 200mA TO 2.5A FIGURE 9 CIRCUIT 7804 G05 7804 G06 Regulated Feedback Voltage vs vs Temperature Temperature Soft Start-Up REGULATED FEFEDBACK VOLTAGE (V) 1.212 FORCED CONTINUOUS MODE VOUT 5V/DIV 5A/DIV Burst Mode OPERATION PULSE– SKIPPING MODE 0V VIN = 12V 5µs/DIV VOUT = 24V ILOAD = 200μA FIGURE 9 CIRCUIT 7804 G07 VIN = 12V 2ms/DIV VOUT = 24V FIGURE 9 CIRCUIT 1.209 1.206 1.203 1.200 1.197 1.194 1.191 1.188 –55 7804 G08 25 5 35 65 95 TEMPERATURE (°C) 125 155 7804 G09 Rev. A For more information www.analog.com 7 LTC7804 TYPICAL PERFORMANCE CHARACTERISTICS Shutdown Current vs Input Voltage Shutdown Current vs Temperature 10 14.5 9 14.0 8 13.5 13.0 12.5 12.0 11.5 11.0 10.5 3.0 7 6 5 4 3 2 –25 5 35 65 95 TEMPERATURE (°C) 125 0 –55 155 –25 5 35 65 95 TEMPERATURE (°C) 125 0 155 15 10 35 40 4.8 4.6 RUN RISING 1.20 INTVCC VOLTAGE (V) RUN PIN VOLTAGE (v) 20 15 20 25 30 INPUT VOLTAGE (V) 5.0 1.25 40 25 10 Undervoltage Lockout Thresholds 45 30 5 vs Temperature 1.30 35 0 7804 G12 RUN Pin Thresholds vs Temperature 50 QUIESCENT CURRENT (µA) 1.0 7804 G11 Quiescent Current vs Temperature 1.15 RUN FALLING 1.10 4.4 INTVCC RISING 4.2 4.0 INTVCC FALLING 3.8 3.6 3.4 1.05 5 3.2 0 –55 –25 5 35 65 95 TEMPERATURE (°C) 125 155 1.00 –55 –25 5 35 65 95 TEMPERATURE (°C) 125 7804 G13 5.3 NO LOAD 5.2 5.2 5.1 5.1 4.9 4.8 4.7 4.6 5 10 15 20 25 30 INPUT VOLTAGE (V) 35 40 NO LOAD 5.0 4.9 4.8 4.7 7804 G16 4.5 4.50 4.75 5 5.25 5.50 INPUT VOLTAGE (V) 5 35 65 95 TEMPERATURE (°C) 125 155 INTVCC and EXTVCC vs Load Curent Current INTVCC Line Regulation 4.6 0 25 7804 G15 INTVCC VOLTAGE (V) INTVCC Line Regulation 5.0 3.0 –55 155 7804 G14 INTVCC VOLTAGE (V) INTVCC VOLTAGE (V) 1.5 0.5 7804 G10 4.5 2.0 1 10.0 –55 5.3 VIN = VBIAS 2.5 SHUTDOWN CURRENT (µA) 15.0 SHUTDOWN CURRENT (µA) SOFT–START CURRENT (µA) SS Pin Pull-Up Current vs Temperature 5.75 6 7804 G17 5.3 5.2 EXTVCC = 0V 5.1 EXTVCC = 8.5V 5.0 4.9 4.8 4.7 EXTVCC = 5V 4.6 4.5 4.4 4.3 4.2 4.1 V BIAS = 12V 4.0 0 10 20 30 40 50 60 LOAD CURRENT (mA) 70 80 7804 G18 Rev. A 8 For more information www.analog.com LTC7804 TYPICAL PERFORMANCE CHARACTERISTICS Maximum Current Sense 5.4 INTVCC 5.2 5.0 4.8 EXTVCC RISING 4.6 EXTVCC FALLING 4.4 4.2 4.0 3.8 –55 25 5 35 65 95 TEMPERATURE (°C) 125 155 50 PULSE–SKIPPING MODE 40 Burst Mode OPERATION 30 20 10 0 –10 –20 –30 FORCED CONTINUOUS MODE 0 0.2 0.4 7804 G19 800 750 700 SENSE+ = 12V 650 600 550 500 450 400 350 300 – 250 SENSE PIN 200 SENSE+ < 2.9V 150 100 SENSE+ = 3.2V 50 0 –55 –25 5 35 65 95 125 TEMPERATURE (°C) SENSE CURRENT (µA) SENSE CURRENT (µA) SENSE Pin Input Current vs Temperature 155 800 750 700 650 600 550 500 450 400 350 300 250 200 150 100 50 0 100 T = 155°C 80 T = 25°C 70 60 T = –55°C 50 40 30 0 600 1200 1800 2400 OPERATING FREQUENCY (kHz) 3000 80 1.2 5 4 3 2 1 0 –1 –2 –3 –5 –55 1.4 60 7804 G24 –30 –40 –50 –80 –90 35 40 7804 G26 7804 G25 PLLIN/SPREAD = INTVCC –70 10 10 15 20 25 30 SWITCH VOLTAGE (V) PLLIN/SPREAD = GND –60 20 5 155 FIGURE 12 CIRCUIT –10 VIN = 18V, VOUT = 24V DETECTOR = PEAK–HOLD –20 RBW = 5.1kHz 30 0 125 Output Voltage Noise Spectrum 40 0 5 35 65 95 TEMPERATURE (°C) 0 FREQ = INTVCC 50 –25 7804 G23 FREQ = GND 70 40 –4 VBOOST – VSW = 4V 90 5 10 15 20 25 30 35 VSENSE COMMON MODE VOLTAGE (V) RFREQ = 374k (100kHz) RFREQ = 75k (500kHz) RFREQ = 12.5k (3MHz) RFREQ = GND (375kHz) RFREQ = INTVCC (2.25MHz) 6 SENSE+ = 3.2V 0.6 0.8 1.0 ITH VOLTAGE (V) 0 7 SENSE+ < 2.9V 0.4 SENSE– PIN Oscillator Frequency vs Temperature SENSE– PIN 0.2 SENSE+ PIN 7804 G21 VSENSE = 12V 0 SENSE Pin Input Current vs VSENSE Voltage 7804 G20 Charge Pump Charging Current VSW = 12V VBOOST – VSW = 4V 90 1.4 vs Switch Voltage CHARGE PUMP CHARGING CURRENT (µA) CHARGE PUMP CHARGING CURRENT (µA) 100 1.2 800 750 700 650 600 550 500 450 400 350 300 250 200 150 100 50 0 SENSE Pin Input Current vs ITH Voltage TH 7804 G22 Charge Pump Charging Current vs Operating Frequency 0.6 0.8 1.0 ITH VOLTAGE (V) AMPLITUDE (dBm) INTVCC OR EXTVCC VOLTAGE (V) 5.6 60 SENSE CURRENT (µA) MAXIMUM CURRENT SENSE VOLTAGE (mV) 5.8 Voltage Threshold vs IITH TH Voltage CHANGE IN FREQUENCY (%) EXTVCC Switchover and INTVCC Voltage VoltagesvsvsTemperature Temperature –100 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 FREQUENCY (MHz) 7804 G27 Rev. A For more information www.analog.com 9 LTC7804 PIN FUNCTIONS (MSOP/QFN) SS (Pin 1/Pin 3): Output Soft-Start Input. The LTC7804 regulates the VFB voltage to the lesser of 1.2V or the voltage on the SS pin. An internal 12.5µA pull-up current source is connected to this pin. A capacitor to ground at this pin sets the ramp time to the final regulated output voltage. The ramp time is equal to 1ms for every 10nF of capacitance. SENSE– (Pin 2/Pin 4): The Negative (−) Input to the Differential Current Comparator. The ITH pin voltage and controlled offsets between the SENSE– and SENSE+ pins in conjunction with RSENSE set the current trip threshold. SENSE+ (Pin 3/Pin 5): The Positive (+) Input to the Differential Current Comparator. When SENSE+ is greater than INTVCC, the SENSE+ pin supplies current to the current comparator. VFB (Pin 4/Pin 6): Error Amplifier Feedback Input. Connect an external resistor divider between the output voltage and the VFB pin to set the regulated output voltage. ITH (Pin 5/Pin 7): Error Amplifier Outputs and Switching Regulator Compensation Point. The current comparator trip point increases with this control voltage. Place compensation components between the ITH pin and GND. RUN (Pin 6/Pin 8): Run Control Input. Forcing this pin below 1.2V disables switching of the corresponding controller. Forcing this pin below 0.7V shuts down the LTC7804, reducing quiescent current to approximately 1.2µA. This pin can be tied to VIN for always-on operation. FREQ (Pin 7/Pin 9): Frequency Control Pin for the Internal VCO. Connecting the pin to GND forces the VCO to a fixed low frequency of 375kHz. Connecting the pin to INTVCC forces the VCO to a fixed high frequency of 2.25MHz. Frequencies between 100kHz and 3MHz can be programmed using a resistor between FREQ and GND. Minimize the capacitance on this pin. PLLIN/SPREAD (Pin 8/Pin 10): External Synchronization Input and Spread Spectrum Selection. When an external clock is applied to this pin, the phase-locked loop will force the rising BG signal to be synchronized with the rising edge of the external clock. When an external clock is present, the regulators operate in pulse-skipping mode if it is selected by the MODE pin, or in forced continuous mode otherwise. When not synchronizing to an external clock, tie this input to INTVCC to enable spread spectrum dithering of the oscillator or to ground to disable spread spectrum. MODE (Pin 9/Pin 11): Mode Select Input. This input determines how the LTC7804 operates at light loads. Pulling this pin to ground selects Burst Mode operation. An internal 100k resistor to ground also invokes Burst Mode operation when the pin is floating. Tying this pin to INTVCC forces continuous inductor current operation. Tying this pin to INTVCC through a 100k resistor selects pulse-skipping operation. INTVCC (Pin 10/Pin 12): Output of the Internal 5.15V Low Dropout Regulator (LDO). The driver and control circuits are powered by this supply. Must be decoupled to GND with a minimum of 4.7μF ceramic or tantalum capacitor. EXTVCC (Pin 11/Pin 13): External Power Input to an Internal LDO Connected to INTVCC. This LDO supplies INTVCC power, bypassing the internal LDO powered from VBIAS whenever EXTVCC is higher than 4.7V. See INTVCC Regulators in the Applications Information section. Do not exceed 30V on this pin. Tie this pin to GND if the EXTVCC LDO is not used. VBIAS (Pin 12/Pin 14): Main Bias Supply Pin. A bypass capacitor should be tied between this pin and GND. It is normally tied to the input supply VIN or the output of the boost converter. BG (Pin 13/Pin 15): High Current Gate Drives for Bottom N-Channel MOSFET. Voltage swing at this pin is from GND to INTVCC. BOOST (Pin 14/Pin 16): Bootstrapped Supply to the Top Side Floating Driver. Connect a capacitor between the BOOST and SW pin. Also connect a low-leakage Schottky diode between the BOOST and INTVCC pins. TG (Pin 15/Pin 1): High Current Gate Drive for the Top N-Channel MOSFET. This is the output of floating driver with a voltage swing of INTVCC superimposed on the switch node voltage SW. SW (Pin 16/Pin 2): Switch Node Connection to the Inductor. GND (Exposed Pad Pin 17/Exposed Pad Pin 17): Ground. Connects to the source of the bottom (main) N-channel MOSFET and the (−) terminal(s) of CIN and COUT. All small-signal components and compensation components should also connect to this ground. The exposed pad must be soldered to the PCB for rated thermal performance. Rev. A 10 For more information www.analog.com LTC7804 BLOCK DIAGRAM INTVCC DB BOOST CHARGE PUMP SPREAD SPECTRUM OSCILLATOR AND PLL PLLIN/SPREAD S Q R Q 1.2V RUN VOUT SW TOP ON SWITCH LOGIC BOT SHDN CB TG TOP FREQ INTVCC COUT BG + – 0.425V + SLEEP – MODE ICMP + – 100k –+ +– IR L – SENSE – + 2mV SENSE+ RSENSE VIN VBIAS SLOPE COMP – EA + 5.15V LDO EN OV – LDO EN 1.2V + EXTVCC 5.15V 1.32V ITH + 4.7V – 12.5µA GND INTVCC CIN VFB SHDN CC CC2 RC SS CSS 7804 FD Rev. A For more information www.analog.com 11 LTC7804 OPERATION Main Control Loop The LTC7804 uses a constant frequency, peak current mode step-up architecture. During normal operation, the external bottom MOSFET is turned on when the clock sets the RS latch, and is turned off when the main current comparator, ICMP, resets the RS latch. The peak inductor current at which ICMP trips and resets the latch is controlled by the voltage on the ITH pin, which is the output of the error amplifier, EA. The error amplifier compares the output voltage feedback signal at the VFB pin (which is generated with an external resistor divider connected across the output voltage, VOUT, to ground) to the internal 1.200V reference voltage. When the load current increases, it causes a slight decrease in VFB relative to the reference, which causes the EA to increase the ITH voltage until the average inductor current matches the new load current. After the bottom MOSFET is turned off each cycle, the top MOSFET is turned on until either the inductor current starts to reverse, as indicated by the current comparator IR, or the beginning of the next clock cycle. INTVCC/EXTVCC Power Power for the top and bottom MOSFET drivers and most other internal circuitry is derived from the INTVCC pin. When the EXTVCC pin is tied to a voltage less than 4.7V, the VBIAS LDO (low dropout linear regulator) supplies 5.15V from VBIAS to INTVCC. If EXTVCC is taken above 4.7V, the VBIAS LDO is turned off and an EXTVCC LDO is turned on. Once enabled, the EXTVCC LDO supplies 5.15V from EXTVCC to INTVCC. Using the EXTVCC pin allows the INTVCC power to be derived from a high efficiency external source such as a downstream switching regulator output. Shutdown and Start-Up (RUN, SS Pins) The LTC7804 can be shut down using the RUN pin. Pulling this pin below 1.1V shuts down the main control loop. Pulling the RUN pin below 0.7V disables the controller and most internal circuits, including the INTVCC LDOs. In this state, the LTC7804 draws only 1.2μA of quiescent current. NOTE: Do not apply a heavy load for an extended time while the chip is in shutdown. The top MOSFETs are turned off during shutdown and the output load may cause excessive dissipation in the body diodes. The RUN pin needs to be externally pulled up or driven directly by logic. It can also be implemented as an undervoltage lockout (UVLO) by connecting it to the output of an external resistor divider network off VIN (see Applications Information section). The start-up of the controller’s output voltage VOUT is controlled by the voltage on the SS pin. When the voltage on the SS pin is less than the 1.2V internal reference, the LTC7804 regulates the VFB voltage to the SS pin voltage instead of the 1.2V reference. This allows the SS pin to be used to program a soft-start by connecting an external capacitor from the SS pin to GND. An internal 12.5μA pull-up current charges this capacitor creating a voltage ramp on the SS pin. As the SS voltage rises linearly from 0V to 1.2V (and beyond), the output voltage VOUT rises smoothly to its final value. Light Load Current Operation: Burst Mode Operation, Pulse-Skipping or Forced Continuous Mode (MODE Pin) The LTC7804 can be enabled to enter high efficiency Burst Mode operation, constant frequency pulse-skipping mode, or forced continuous conduction mode at low load currents. To select Burst Mode operation, tie the MODE pin to GND. To select forced continuous operation, tie the MODE pin to INTVCC. To select pulse-skipping mode, tie the MODE pin to a DC voltage greater than 1.2V and less than INTVCC – 1.3V. An internal 100k resistor to GND invokes Burst Mode operation when the MODE pin is floating and pulse-skipping mode when the MODE pin is tied to INTVCC through an external 100k resistor. When the controller is enabled for Burst Mode operation, the minimum peak current in the inductor is set to approximately 25% of the maximum sense voltage even though the voltage on the ITH pin indicates a lower value. If the average inductor current is higher than the load current, or if VIN > VOUT, the error amplifier, EA, will decrease the voltage on the ITH pin. When the ITH voltage drops below Rev. A 12 For more information www.analog.com LTC7804 OPERATION 0.425V, the internal sleep signal goes high (enabling sleep mode) and both external MOSFETs are turned off. The ITH pin is then disconnected from the output of the EA and parked at 0.45V. In the case of VIN > VOUT, the LTC7804 will remain in sleep mode regardless of the load current through the body diode of the top MOSFET, which could then overheat, as discussed in the Operation When VIN > VOUT section. for the same number of cycles (i.e., skipping pulses). The inductor current is not allowed to reverse (discontinuous operation). This mode, like forced continuous operation, exhibits low output ripple as well as low audio noise and reduced RF interference as compared to Burst Mode operation. It provides higher low current efficiency than forced continuous mode, but not nearly as high as Burst Mode operation. In sleep mode, much of the internal circuitry is turned off, reducing the quiescent current that the LTC7804 draws to only 14μA. Unlike forced continuous mode and pulse-skipping mode, Burst Mode cannot be synchronized to an external clock. Therefore, if Burst Mode is selected and PLLIN/SPREAD pin is clocked to use the phase-locked loop, the LTC7804 switches from Burst Mode to forced continuous mode. In sleep mode, the load current is supplied by the output capacitor. As the output voltage decreases, the EA’s output begins to rise. When the output voltage drops enough, the ITH pin is reconnected to the output of the EA, the sleep signal goes low, and the controller resumes normal operation by turning on the bottom external MOSFET on the next cycle of the internal oscillator. When the controller is enabled for Burst Mode operation, the inductor current is not allowed to reverse. The reverse current comparator, IR, turns off the top external MOSFET just before the inductor current reaches zero, preventing it from reversing and going negative. Thus, the controller operates in discontinuous operation. In forced continuous operation or clocked by an external clock source to use the phase-locked loop, the inductor current is allowed to reverse at light loads or under large transient conditions. The peak inductor current is determined by the voltage on the ITH pin, just as in normal operation. In this mode, the efficiency at light loads is lower than in Burst Mode operation. However, continuous operation has the advantage of lower output voltage ripple and less interference to audio circuitry. In forced continuous mode, the inductor current ripple is independent of load current. When the MODE pin is connected for pulse-skipping mode, the LTC7804 operates in PWM pulse-skipping mode at light loads. In this mode, constant frequency operation is maintained down to approximately 1% of designed maximum output current. At very light loads, the current comparator, ICMP, may remain tripped for several cycles and force the external bottom MOSFET to stay off Frequency Selection, Spread Spectrum and PhaseLocked-Loop (FREQ and PLLIN/SPREAD Pins) The selection of switching frequency is a trade-off between efficiency and component size. Low frequency operation increases efficiency by reducing MOSFET switching losses, but requires larger inductance and/or capacitance to maintain low output ripple voltage. The free running switching frequency of the LTC7804 is selected using the FREQ pin. If the PLLIN/SPREAD pin is not being driven by an external clock source, the FREQ pin can be tied to GND, tied to INTVCC or programmed through an external resistor. Tying FREQ to GND selects 375kHz while tying FREQ to INTVCC selects 2.25MHz. Placing a resistor between FREQ and GND allows the frequency to be programmed between 100kHz and 3MHz, as shown in Figure 6. Switching regulators can be particularly troublesome for applications where electromagnetic interference (EMI) is a concern. To improve EMI, the LTC7804 can operate in spread spectrum mode, which is enabled by tying the PLLIN/SPREAD pin to INTVCC. This feature varies the switching frequency with typical boundaries of 0% to +20% of the frequency set by the FREQ pin. A phase-locked loop (PLL) is available on the LTC7804 to synchronize the internal oscillator to an external clock source that is connected to the PLLIN/SPREAD pin. The LTC7804’s phase detector (PFD) and low pass filter adjust the voltage) of the VCO input to align the turn-on of the Rev. A For more information www.analog.com 13 LTC7804 OPERATION controller’s external bottom MOSFET to the rising edge of the synchronizing signal. The VCO input voltage is prebiased to the free running frequency set by the FREQ pin before the external clock is applied. If prebiased near the external clock frequency, the PLL loop only needs to make slight changes to the VCO input in order to synchronize the rising edge of the external clock to the rising edge of BG. For more rapid lock-in to the external clock, use the FREQ pin to set the internal oscillator to approximately the frequency of the external clock. The LTC7804’s PLL is guaranteed to lock to an external clock source whose frequency is between 100kHz and 3MHz. The PLLIN/SPREAD pin is TTL compatible with thresholds of 1.6V (rising) and 1.1V (falling) and is guaranteed to operate with a clock signal swing of 0.5V to 2.5V. Operation When VIN > VOUT When the input voltage VIN rises above the regulated VOUT voltage, the boost controller behaves differently depending on the mode, inductor current and VIN voltage. When VIN exceeds the regulated VOUT in forced continuous mode, the loop works to keep the top MOSFET on continuously. An internal charge pump delivers current to the boost capacitor from the BOOST pin to maintain a sufficiently high TG voltage. If VIN is between 100% and 110% of the regulated VOUT voltage and pulse-skipping mode is selected, TG turns on if the inductor current rises above approximately 3% of the programmed current limit. If Burst Mode operation is selected, TG remains off regardless of the inductor current. If VOUT is above 110% of the regulated VOUT voltage setpoint in forced continuous or pulse-skipping mode, the controller turns on TG continuously regardless of the inductor current. Note that a rising VIN must exceed the 110% threshold by an offset voltage equal to the body diode of the high-side MOSFET. In Burst Mode, the controller also attempts to turn on TG when VOUT exceeds the 110% threshold. However, the internal charge pump is disabled if the chip is asleep due to burst mode operation. With the charge pump off, the boost capacitor may discharge, resulting in the TG voltage being insufficient to keep the top MOSFET completely on. To prevent excessive power dissipation across the body diode of the top MOSFET in this situation, the chip can be switched over to forced continuous or pulse-skipping mode to enable the charge pump, or a Schottky diode can also be placed in parallel to the top MOSFET. Operation at Low Input Voltage The LTC7804 features a rail-to-rail current comparator which functions down to zero volts. The minimum boost converter input voltage is therefore determined by the practical limitations of the boost converter architecture. Since the input voltage could be lower than the 4.5V VBIAS limit, VBIAS can be connected to the output of the boost controller, as illustrated in the typical application circuit in Figure 11. This allows the boost controller to handle very low input voltage transients while maintaining output voltage regulation. BOOST Supply Refresh and Internal Charge Pump The top MOSFET driver is biased from the floating bootstrap capacitor, CB, which normally recharges during each cycle through an external low-leakage Schottky or PN Junction diode, DB, when the bottom MOSFET turns on. There are two considerations to keep the BOOST supply at the required bias level. During start-up, if the bottom MOSFET is not turned on within 100µs after UVLO goes low, the bottom MOSFET will be forced to turn on for a cumulative on-time of ~400ns. This forced refresh generates enough BOOST-SW voltage to allow the top MOSFET to be fully enhanced instead of waiting for the initial few cycles to charge the bootstrap capacitor, CB. There is also an internal charge pump that keeps the required bias on BOOST. The charge pump always operates in both forced continuous mode and pulse-skipping mode. In Burst Mode operation, the charge pump is turned off during sleep and enabled when the chip wakes up. The internal charge pump can normally supply a charging current of 65µA. Rev. A 14 For more information www.analog.com LTC7804 APPLICATIONS INFORMATION The Typical Application on the first page is a basic LTC7804 application circuit. LTC7804 can be configured to use either DCR (inductor resistance) sensing or low value resistor sensing. The choice between the two current sensing schemes is largely a design trade-off between cost, power consumption and accuracy. DCR sensing is becoming popular because it saves expensive current sensing resistors and is more power efficient, especially in high current and lower frequency applications. However, current sensing resistors provide the most accurate current limits for the controller. Other external component selection is driven by the load requirement, and begins with the selection of RSENSE (if RSENSE is used) and inductor value. Next, the power MOSFETs and Schottky diodes are selected. Finally, input and output capacitors are selected. placed close to the switching node, to prevent noise from coupling into sensitive small-signal nodes. The maximum current limit threshold voltage of the current comparator is programmed to be 50mV. TO SENSE FILTER, NEXT TO THE CONTROLLER VIN INDUCTOR OR RSENSE Figure 1. Sense Lines Placement with Inductor or Sense Resistor VIN VBIAS LTC7804 SENSE+ CF SENSE+ and SENSE– Pins SENSE– The SENSE+ and SENSE– pins are the inputs to the current comparators. The common mode voltage range on these pins is 0V to 40V (abs max), enabling the LTC7804 to operate from input voltages up to a maximum of 40V. RF SENSE RESISTOR WITH PARASITIC INDUCTANCE RF • CF = ESL/RSENSE POLE-ZERO CANCELLATION. ESL PLACE RF AND CF NEAR SENSE PINS. BOOST TG VOUT SW BG GND 7804 F02a The impedance of the SENSE+ pin changes depending on the common mode voltage. When SENSE+ is less than Filter components mutual to the sense lines should be placed close to the LTC7804, and the sense lines should run close together to a Kelvin connection underneath the current sense element (shown in Figure 1). Sensing current elsewhere can effectively add parasitic inductance and capacitance to the current sense element, degrading the information at the sense terminals and making the programmed current limit unpredictable. If inductor DCR sensing is used (Figure 2b), sense resistor R1 should be RSENSE INTVCC The SENSE– pin is high impedance drawing less than ≈±1μA. This high impedance allows the current comparators to be used in inductor DCR sensing. 2.9V, it is relatively high impedance, drawing about 2μA. When SENSE+ is greater than 3.2V but is less than INTVCC – 0.5V, the pin draws about 30μA to bias internal circuitry. When SENSE+ is above INTVCC + 0.5V, a higher current (~650μA) flows into the pin. Between INTVCC – 0.5V and INTVCC + 0.5V, the current transitions from the smaller current to the higher current. 7804 F01 (2a) Using a Resistor to Sense Current LTC7804 VIN VBIAS SENSE+ C1 R2 DCR SENSE– INTVCC R1 L INDUCTOR BOOST TG VOUT SW BG GND 7804 F02b PLACE C1 NEAR SENSE PINS (R1||R2) • C1 = L DCR RSENSE(EQ) = DCR • R2 R1 + R2 (2b) Using the Inductor DCR to Sense Current Figure 2. Current Sensing Methods Rev. A For more information www.analog.com 15 LTC7804 APPLICATIONS INFORMATION Low Value Resistor Current Sensing A typical sensing circuit using a discrete resistor is shown in Figure 2a. RSENSE is chosen based on the required output current. The current comparator has a maximum threshold VSENSE(MAX) of 50mV. The current comparator threshold voltage sets the peak of the inductor current, yielding a maximum average inductor current, IL(MAX), equal to the peak value less half the peak-to-peak ripple current, ∆IL. To calculate the sense resistor value, use the equation: RSENSE = VSENSE(MAX) ΔI IL(MAX) + L 2 The actual value of IL(MAX) depends on the required output current IOUT(MAX) and can be calculated using: ⎛V ⎞ IL(MAX) = IOUT(MAX) • ⎜ OUT ⎟ ⎝ VIN ⎠ To ensure that the application will deliver full load current over the full operating temperature range, choose the minimum value for VSENSE(MAX) in the Electrical Characteristics table and account for tolerances in switching frequency, inductance, and RSENSE resistance, as well as applicable voltage ranges. To avoid potential jitter or instability due to PCB noise coupling into the current sense signal, the AC current sensing ripple of ΔVSENSE = ΔIL • RSENSE should also be checked to ensure a good signal-to-noise ratio. In general, for a reasonably good PCB layout, a target VSENSE AC ripple range of 10mV to 20mV at 50% duty cycle is recommended for both RSENSE and DCR sensing applications. The parasitic inductance (ESL) of the sense resistor introduces significant error in the current sense signal, particularly for lower inductor value (< 3µH) or higher current (> 5A) applications. This error may be compensated for with an RC filter into the sense pins as shown in Figure 2a. Set the RC filter time constant RF • CF = ESL/RSENSE for optimal cancellation of the ESL. Surface mount sense resistors in low ESL wide footprint geometries are recommended to minimize this error. If not specified on the manufacturer’s data sheet, the ESL can be approximated 16 as 0.4nH for a resistor with a 1206 footprint and 0.2nH for a 1225 footprint. Inductor DCR Sensing For applications requiring the highest possible efficiency at high load currents, the LTC7804 is capable of sensing the voltage drop across the inductor DCR, as shown in Figure 2b. The DCR of the inductor represents the small amount of DC resistance of the copper wire, which can be less than 1mΩ for today’s low value, high current inductors. In a high current application requiring such an inductor, power loss through a sense resistor would cost several points of efficiency compared to inductor DCR sensing. If the external (R1||R2) • C1 time constant is chosen to be exactly equal to the L/DCR time constant, the voltage drop across the external capacitor is equal to the drop across the inductor DCR multiplied by R2/(R1 + R2). R2 scales the voltage across the sense terminals for applications where the DCR is greater than the target sense resistor value. To properly dimension the external filter components, the DCR of the inductor must be known. It can be measured using a good RLC meter, but the DCR tolerance is not always the same and varies with temperature; consult the manufacturers’ data sheets for detailed information. Using the inductor ripple current value from the Inductor Value Calculation section, the target sense resistor value is: RSENSE ≤ VSENSE(MAX) ΔIL IL(MAX) + 2 To ensure that the application will deliver full load current over the full operating temperature range, choose the minimum value for the maximum current sense threshold VSENSE(MAX) in the Electrical Characteristics table. Next, determine the DCR of the inductor. When provided, use the manufacturer’s maximum value, usually given at 20°C. Increase this value to account for the temperature coefficient of copper resistance, which is approximately 0.4%/°C. A conservative value for TL(MAX) is 100°C. For more information www.analog.com Rev. A LTC7804 APPLICATIONS INFORMATION To scale the maximum inductor DCR to the desired sense resistor value (RD), use the divider ratio: RD = RSENSE(EQUIV) DCRMAX at TL(MAX) C1 is usually selected to be in the range of 0.1μF to 0.47μF. This forces R1 || R2 to around 2k, reducing error that might have been caused by the SENSE− pin’s ±1μA current. The target equivalent resistance R1 || R2 is calculated from the nominal inductance, C1 value, and DCR: R1|| R2 = L (DCR at 20°C) • C1 The sense resistor values are: R1= R1|| R2 R1• RD ; R2 = RD 1– RD The maximum power loss in R1 is related to duty cycle, and will occur in continuous mode at VIN = 1/2VOUT: PLOSS_R1 = ( VOUT – VIN ) • VIN R1 of MOSFET switching and gate charge losses. In addition to this basic trade-off, the effect of inductor value on ripple current and low current operation must also be considered. The maximum average inductor current in continuous conduction mode is equal to the maximum average output current multiplied by a factor of VOUT/VIN, or IL(MAX) = IOUT(MAX)•VOUT/VIN. Be aware that the maximum output current decreases with decreasing VIN. The choice of IL(MAX) therefore depends on the maximum load current for a regulated VOUT at the minimum normal operating VIN. If the load current limit for a given VIN is exceeded, VOUT will decrease until the IL(MAX) = IOUT(MAX)•VOUT/VIN equation is satisfied. Additionally, when the output is in overvoltage (VIN >VOUT), the top switch is on continuously and the maximum load current is equal to IL(MAX). The inductor ripple current ΔIL for a boost regulator is: ΔIL = ⎛ 1 V ⎞ VIN ⎜ 1– IN ⎟ f • L ⎝ VOUT ⎠ Accepting larger values of ∆IL allows the use of low inductances, but results in higher output voltage ripple and greater core losses. A reasonable starting point for setting ripple current is ∆IL = 0.3 IL(MAX). The maximum ∆IL occurs at VIN = 1/2VOUT. Ensure that R1 has a power rating higher than this value. If high efficiency is necessary at light loads, consider this power loss when deciding whether to use DCR sensing or sense resistors. Light load power loss can be modestly higher with a DCR network than with a sense resistor, due to the extra switching losses incurred through R1. However, DCR sensing eliminates a sense resistor, reduces conduction losses and provides higher efficiency at heavy loads. Peak efficiency is about the same with either method. The inductor value also has secondary effects. The transition to Burst Mode operation begins when the average inductor current required results in a peak current below 25% of the current limit determined by RSENSE. Lower inductor values (higher ∆IL) will cause this to occur at lower load currents, which can cause a dip in efficiency in the upper range of low current operation. In Burst Mode operation, lower inductance values will cause the burst frequency to decrease. Inductor Value Calculation Inductor Core Selection The operating frequency and inductor selection are interrelated in that higher operating frequencies allow the use of smaller inductor and capacitor values. So why would anyone ever choose to operate at lower frequencies with larger components? The answer is efficiency. A higher frequency generally results in lower efficiency because Once the value for L is known, the type of inductor must be selected. High efficiency converters generally cannot afford the core loss found in low cost powdered iron cores, forcing the use of more expensive ferrite or molypermalloy cores. Actual core loss is independent of core size for a fixed inductor value, but it is very dependent on inductance Rev. A For more information www.analog.com 17 LTC7804 APPLICATIONS INFORMATION value selected. As inductance increases, core losses go down. Unfortunately, increased inductance requires more turns of wire and therefore copper losses will increase. The MOSFET power dissipations at maximum output current are given by: Ferrite designs have very low core loss and are preferred for high switching frequencies, so design goals can concentrate on copper loss and preventing saturation. Ferrite core material saturates hard, which means that inductance collapses abruptly when the peak design current is exceeded. This results in an abrupt increase in inductor ripple current and consequent output voltage ripple. Do not allow the core to saturate! The inductor saturation design margin should account for the tolerance and temperature effects on the saturation current. PMAIN = Power MOSFET Selection Two external power MOSFETs must be selected for the LTC7804 controller: one N-channel MOSFET for the bottom (main) switch, and one N-channel MOSFET for the top (synchronous) switch. The peak-to-peak drive levels are set by the INTVCC voltage. This voltage is typically 5.15V during start-up (see EXTVCC Pin Connection). Consequently, logic-level threshold MOSFETs must be used in most applications. Pay close attention to the BVDSS specification for the MOSFETs as well. Selection criteria for the power MOSFETs include the onresistance, RDS(ON), Miller capacitance, CMILLER, input voltage and maximum output current. Miller capacitance, CMILLER, can be approximated from the gate charge curve usually provided on the MOSFET manufacturers’ data sheet. CMILLER is equal to the increase in gate charge along the horizontal axis while the curve is approximately flat divided by the specified change in VDS. This result is then multiplied by the ratio of the application applied VDS to the gate charge curve specified VDS. When the IC is operating in continuous mode the duty cycles for the top and bottom MOSFETs are given by: Main Switch Duty Cycle = VOUT – VIN VOUT Synchronous Switch Duty Cycle = VIN VOUT ( VOUT – VIN ) VOUT • I ( OUT(MAX) )2 • (1+ δ ) VIN2 ⎛ V 3 ⎞ ⎛ I OUT(MAX) ⎞ •RDS(ON) + ⎜ OUT ⎟ ⎜ ⎟⎠ • 2 ⎝ VIN ⎠ ⎝ ⎛ 1 1 ⎞ + ⎟ •f INTVCC − VTHMIN VTHMIN ⎠ (RDR +RG )(CMILLER ) • ⎜⎝ V PSYNC = ( VOUT I VIN OUT(MAX) )2 (1+ δ )RDS(ON) where δ is the temperature dependency of RDS(ON) (δ ≈ 0.005/°C), RG is the internal gate resistance of the MOSFET and RDR is the effective driver resistance at the MOSFET’s Miller threshold voltage (RDR ≈ 2Ω). VTHMIN is the typical MOSFET minimum threshold voltage. Both MOSFETs have I2R losses while the bottom N-channel equation includes an additional term for transition losses, which are highest at high output voltages. For VOUT < 20V and moderate switching frequencies, the high current efficiency generally improves with larger MOSFETs, while for VOUT > 20V the transition losses rapidly increase to the point that the use of a higher RDS(ON) device with lower CMILLER actually provides higher efficiency. The synchronous MOSFET losses are greatest at high output voltage when the bottom switch duty factor is low or during a short-circuit when the synchronous switch is on close to 100% of the period. CIN and COUT Selection The input ripple current in a boost converter is relatively low (compared to the output ripple current) because this current is continuous. The boost input capacitor CIN voltage rating should comfortably exceed the maximum input voltage. Although ceramic capacitors can be relatively tolerant of overvoltage conditions, aluminum electrolytic capacitors are not. Be sure to characterize the input voltage for any possible overvoltage transients that could apply excess stress to the input capacitors. Rev. A 18 For more information www.analog.com LTC7804 APPLICATIONS INFORMATION The value of CIN is a function of the source impedance, and in general, the higher the source impedance, the higher the required input capacitance. The required amount of input capacitance is also greatly affected by the duty cycle. High output current applications that also experience high duty cycles can place great demands on the input supply, both in terms of DC current and ripple current. The output current in a boost converter is discontinuous, so COUT should be selected to meet output voltage ripple requirements. The effects of ESR (equivalent series resistance) and the bulk capacitance must be considered when choosing the right capacitor for a given output ripple voltage. The peak-to-peak ripple due to charging and discharging the bulk capacitance of COUT is given by: VRIPPLE = ( IOUT(MAX) • VOUT – VIN(MIN) COUT • VOUT • f )  V The ripple due to the voltage drop across the ESR is given by: 1 ⎞ ⎛ ∆VESR = ⎜ IL(MAX) + ∆IL ⎟ •ESR ⎝ 2 ⎠ Multiple capacitors placed in parallel may be needed to meet the ESR and RMS current handling requirements. Dry tantalum, special polymer, aluminum electrolytic and ceramic capacitors are all available in surface mount packages. Ceramic capacitors have excellent low ESR characteristics but can have a high voltage coefficient. Capacitors are now available with low ESR and high ripple current ratings such as OS-CON and POSCAP. Setting Output Voltage The LTC7804 output voltage is set by an external feedback resistor divider carefully placed across the output, as shown in Figure 3. The regulated output voltage is determined by: VOUT RB LTC7804 CFF VFB RA 7804 F03 Figure 3. Setting Output Voltage the VFB line away from noise sources, such as the inductor or the SW line. RUN Pin The LTC7804 is enabled using the RUN pin. It has a rising threshold of 1.2V with 100mV of hysteresis. Pulling the RUN pin below 1.1V shuts down the main control loop. Pulling it below 0.7V disables the controller and most internal circuits, including the INTVCC LDOs. In this state, the LTC7804 draws only 1.2μA of quiescent current. The RUN pin is high impedance and must be externally pulled up/down or driven directly by logic. The RUN pin can tolerate up to 40V (abs max), so it can be conveniently tied to VIN in always-on applications where the controller is enabled continuously and never shut down. Do not float the RUN pin. VIN LTC7804 RB RUN RA 7804 F04 Figure 4. Using the RUN Pin as a UVLO The RUN pin can be configured as a UVLO by connecting it to the output of an external resistor divider network off VIN, as shown in Figure 4. The rising and falling UVLO thresholds are calculated using the RUN pin thresholds: ⎛ R ⎞ VOUT = 1.2V ⎜ 1+ B ⎟ ⎝ RA ⎠ ⎛ R ⎞ VUVLO(RISING) = 1.2V ⎜ 1+ B ⎟ ⎝ RA ⎠ To improve the frequency response, a feedforward capacitor, CFF, may be used. Great care should be taken to route ⎛ R ⎞ VUVLO(FALLING) = 1.1V ⎜ 1+ B ⎟ ⎝ RA ⎠ Rev. A For more information www.analog.com 19 LTC7804 APPLICATIONS INFORMATION The current that flows through the RA−RB divider directly adds to the shutdown, sleep, and active current of the LTC7804, and care should be taken to minimize the impact of this current on the overall efficiency of the application circuit. Resistor Values in the MΩ range may be required to keep the impact on quiescent shutdown and sleep currents low. For applications that do not require a precise UVLO the RUN pin can be tied to VIN. In this configuration, the UVLO threshold is limited to the internal INTVCC UVLO threshold as shown in the Electrical Characteristics table. Soft-Start (SS Pin) The start-up of VOUT is controlled by the voltage on the SS pin. When the voltage on the SS pin is less than the internal 1.2V reference, the LTC7804 regulates the VFB pin voltage to the voltage on the SS pin instead of 1.2V. Soft-start is enabled by simply connecting a capacitor from the SS pin to ground, as shown in Figure 5. An internal 12.5μA current source charges the capacitor, providing a linear ramping voltage at the SS pin. The LTC7804 will regulate the VFB pin (and hence VOUT) according to the voltage on the SS pin, allowing VOUT to rise smoothly to its final regulated value. The total soft-start time will be approximately: 1.2V tSS = CSS • 12.5µA the EXTVCC LDO regulate INTVCC to 5.15V. Each of these can supply a peak current of at least 50mA and must be bypassed to ground with a minimum of 2.2μF ceramic capacitor, placed as close as possible to the pin. No matter what type of bulk capacitor is used, an additional 1μF ceramic capacitor placed directly adjacent to the INTVCC and GND pins is highly recommended to supply the high frequency transient currents required by the MOSFET gate drivers. High input voltage applications in which large MOSFETs are being driven at high frequencies may cause the maximum junction temperature rating for the LTC7804 to be exceeded. The INTVCC current, which is dominated by the gate charge current, may be supplied by either the VBIAS LDO or the EXTVCC LDO. When the voltage on the EXTVCC pin is less than 4.7V, the VBIAS LDO is enabled. Power dissipation for the IC in this case is highest and is equal to VBIAS • IINTVCC. The gate charge current is dependent on operating frequency as discussed in the Efficiency Considerations section. The junction temperature can be estimated by using the equations given in Note 2 of the Electrical Characteristics. For example, the LTC7804 INTVCC current is limited to less than 20mA in the QFN package from a 40V supply when not using the EXTVCC supply at a 70°C ambient temperature: TJ = 70°C + (20mA)(40V)(68°C/W for QFN) = 125°C In the MSOP package, the INTVCC current is limited to less than 34mA from a 40V supply: TJ = 70°C + (34mA)(40V)(40°C/W for MSOP) = 125°C LTC7804 SS CSS GND 7804 F05 Figure 5. Using the SS Pin to Program Soft-Start INTVCC Regulators The LTC7804 features two separate internal P-channel low dropout linear regulators (LDOs) that supply power at the INTVCC pin from either the VBIAS supply pin or the EXTVCC pin depending on the connection of the EXTVCC pin. INTVCC powers the gate drivers and much of the LTC7804’s internal circuitry. The VBIAS LDO and To prevent the maximum junction temperature from being exceeded, the input supply current must be checked while operating in forced continuous mode (MODE = INTVCC) at maximum VBIAS. When the voltage applied to EXTVCC rises above 4.7V, the VBIAS LDO is turned off and the EXTVCC LDO is enabled. The EXTVCC LDO remains on as long as the voltage applied to EXTVCC remains above 4.5V. The EXTVCC LDO attempts to regulate the INTVCC voltage to 5.15V, so while EXTVCC is less than 5.15V, the LDO is in dropout and the INTVCC voltage is approximately equal to EXTVCC. When EXTVCC is greater than 5.15V, up to an absolute maximum of 30V, INTVCC is regulated to 5.15V. Rev. A 20 For more information www.analog.com LTC7804 APPLICATIONS INFORMATION Significant thermal gains can be realized by powering INTVCC from an external supply, and efficiency is also improved if the external supply is derived from another switching regulator. This is accomplished by tying the EXTVCC pin directly to an external supply that is greater than the INTVCC regulation point. Tying the EXTVCC pin to an 8.5V supply reduces the junction temperature in the previous examples from 125°C to 82°C: TJ = 70°C + (20mA)(8.5V)(68°C/W) = 82°C and from 125°C to 82°C in an MSOP package TJ = 70°C + (34mA)(8.5V)(40°C/W) = 82°C The following list summarizes the three possible connections for EXTVCC: 1. EXTVCC Grounded. This will cause INTVCC to be powered from the internal 5.15V regulator resulting in an efficiency penalty of up to 10% at high input voltages. 2. EXTVCC Connected Directly to VIN. This can be used if VBIAS is tied to VOUT and the maximum regulator input voltage is 30V or less. This approach allows the regulator to ride through very low input voltage conditions (VIN 4.7V. follows. With the topside MOSFET on, the boost voltage is above the output voltage: VBOOST = VOUT + VINTVCC. The value of the boost capacitor CB needs to be 100 times that of the total input capacitance of the topside MOSFET(s). For typical applications, a suitable value of CB is in the 0.1µF to 0.47µF range. The reverse breakdown of the external diode DB must be greater than VOUT(MAX). The external diode DB can be a Schottky diode or silicon diode, but in either case it should have low leakage and fast recovery. Pay close attention to the reverse leakage at high temperatures, where it generally increases substantially. A leaky diode not only increases the quiescent current of the boost converter, but it can create a current path from the BOOST pin to INTVCC. This will cause INTVCC to rise if the diode leakage exceeds the current consumption on INTVCC, which is primarily a concern in Burst Mode operation where the load on INTVCC can be very small. There is an internal voltage clamp on INTVCC that prevents the INTVCC voltage from running away, but this clamp should be regarded as a failsafe only. 3. EXTVCC Connected to an External Supply. This can be used if an external supply compatible with the MOSFET gate drive requirements is available in the 5V to 30V range. The supply may be higher or lower than VBIAS, however, a lower EXTVCC voltage results in higher efficiency. The topside MOSFET driver includes an internal charge pump that delivers current to the bootstrap capacitor from the BOOST pin. This charge current maintains the bias voltage required to keep the top MOSFET on continuously during pass-through/overvoltage conditions. In applications supporting pass-through or overvoltage conditions, the Schottky or PN-junction diode selected for the topside driver should have a reverse leakage less than the available output current the charge pump can supply. Curves displaying the available charge pump current under different operating conditions can be found in the Typical Performance Characteristics section. Topside MOSFET Driver Supply (CB, DB) Phase-Locked Loop and Frequency Synchronization An external bootstrap capacitor CB connected to the BOOST pin supplies the gate drive voltage for the topside MOSFET. Capacitor CB in the Block Diagram is charged though external diode DB from INTVCC when the SW pin is low. When the topside MOSFET is to be turned on, the driver places the CB voltage across the gate and source of the desired MOSFET. This enhances the MOSFET and turns on the topside switch. For typical applications, a suitable value of CB is in the 0.1µF to 0.47µF range. The switch node voltage, SW, rises to VOUT and the BOOST pin The LTC7804 has an internal phase-locked loop (PLL) comprised of a phase frequency detector, a lowpass filter, and a voltage-controlled oscillator (VCO). This allows the turn-on of the bottom MOSFET to be locked to the rising edge of an external clock signal applied to the PLLIN/SPREAD pin. The phase detector is an edge sensitive digital type that provides zero degrees phase shift between the external and internal oscillators. This type of phase detector does not exhibit false lock to harmonics of the external clock. For more information www.analog.com Rev. A 21 LTC7804 APPLICATIONS INFORMATION Rapid phase locking can be achieved by using the FREQ pin to set a free-running frequency near the desired synchronization frequency. The VCO’s input voltage is prebiased at a frequency corresponding to the frequency set by the FREQ pin. Once prebiased, the PLL only needs to adjust the frequency slightly to achieve phase lock and synchronization. Although it is not required that the free-running frequency be near external clock frequency, doing so will prevent the operating frequency from passing through a large range of frequencies as the PLL locks. When synchronized to an external clock, the LTC7804 operates in forced continuous mode if the MODE pin is set to Burst Mode operation or forced continuous operation. If the MODE pin is set to pulse-skipping operation, the LTC7804 maintains pulse-skipping operation when synchronized. RFREQ (in kΩ) = 1M 100k 10k 95 90 85 80 77.5% AT 2.25MHz 75 70 The switching frequency is set using the FREQ and PLLIN/ SPREAD pins as shown in Table 1. PLLIN/SPREAD PIN FREQUENCY 0V 0V 375kHz INTVCC 0V 2.25MHz Resistor 0V 100kHz to 3MHz Any of the Above External Clock 100kHz to 3MHz Phase-Locked to External Clock Any of the Above INTVCC Spread Spectrum fOSC Modulated 0% to +20% 500k 100 65 0.1 FREQ PIN 100k FREQ PIN RESISTOR (Ω) (a) Relationship Between Oscillator Frequency and Resistor Value at the FREQ Pin Setting the Operating Frequency Table 1. 37MHz fOSC 10M FREQUENCY (Hz) If the external and internal frequencies are the same but exhibit a phase difference, the current sources turn on for an amount of time corresponding to the phase difference. The voltage at the VCO input is adjusted until the phase and frequency of the internal and external oscillators are identical. At the stable operating point, the phase detector output is high impedance and an the internal filter capacitor, holds the voltage at the VCO input. Note that the LTC7804 can only be synchronized to an external clock whose frequency is within range of the LTC7804’s internal VCO, which is nominally 100kHz to 3MHz. Tying the FREQ pin to ground selects 375kHz while tying FREQ to INTVCC selects 2.25MHz. Placing a resistor between FREQ and ground allows the frequency to be programmed anywhere between 100kHz and 3MHz. Choose a FREQ pin resistor from Figure 6a or the following equation: MAXIMUM DUTY CYCLE (%) If the external clock frequency is greater than the internal oscillator’s frequency, fOSC, then current is sourced continuously from the phase detector output, pulling up the VCO input. When the external clock frequency is less than fOSC, current is sunk continuously, pulling down the VCO input. 1 FREQUENCY (MHz) 3 7804 F06 (b) Relationship Between Maximum Duty Cycle and Operating Frequency Figure 6. Setting the Operating Frequency A further constraint on the operating frequency is due to the maximum duty cycle of the boost converter. The maximum duty cycle, which can be approximated as DCMAX = (1 – VIN(MIN)/VOUT) • 100%, is limited as shown in Figure 6b. At low frequencies, the output will lose regulation if the required duty cycle is higher than 93%. At high frequencies, Rev. A 22 For more information www.analog.com LTC7804 APPLICATIONS INFORMATION the maximum duty cycle available to maintain constant frequency operation is reduced further. In this region, if a higher duty cycle is required to keep the output voltage in regulation, the controller will skip the top MOSFET (TG) turn-on and keep the bottom MOSFET (BG) on for more than one clock cycle to achieve the higher duty cycle at an effectively lower frequency. Choose a frequency that limits the maximum duty cycle to a value lower than the curve shown in Figure 6b. top MOSFET just before the inductor current reaches zero, preventing it from reversing and going negative. Thus, the regulator operates in discontinuous conduction. In addition, when the load current is very light, the inductor current will begin bursting at frequencies lower than the switching frequency, and enter a low current sleep mode when not switching. As a result, Burst Mode operation has the highest possible efficiency at light load. Switching regulators can be particularly troublesome for applications where electromagnetic interference (EMI) is a concern. To improve EMI, spread spectrum mode can optionally be selected by tying the PLLIN/SPREAD pin to INTVCC. When spread spectrum in enabled, the switching frequency varies within 0% to +20% of the frequency selected by the FREQ pin. Spread spectrum may be used in any operating mode selected by the MODE pin (Burst Mode, pulse-skipping, or forced continuous mode). In forced continuous mode, the inductor current is allowed to reverse at light loads and switches at the same frequency regardless of load. In this mode, the efficiency at light loads is considerably lower than in Burst Mode operation. However, continuous operation has the advantage of lower output voltage ripple and less interference to audio circuitry. In forced continuous mode, the inductor current ripple is independent of load current. Selecting the Light-Load Operating Mode The LTC7804 can be set to enter high efficiency Burst Mode operation, constant frequency pulse-skipping mode or forced continuous conduction mode at light load currents. To select Burst Mode operation, tie the MODE to ground. To select forced continuous operation, tie the MODE pin to INTVCC. To select pulse-skipping mode, tie the MODE pin to INTVCC through a 100k resistor. An internal 100k resistor from the MODE pin to ground selects Burst Mode operation if the pin is floating. When synchronized to an external clock through the PLLIN/SPREAD pin, the LTC7804 operates in pulse‑skipping mode if it is selected, or in forced continuous mode otherwise. Table 2 summarizes the use of the MODE pin to select the light load operating mode. Table 2. MODE PIN LIGHT-LOAD OPERATING MODE MODE WHEN SYNCHRONIZED 0V or Floating Burst Mode Forced Continuous 100k to INTVCC Pulse-Skipping Pulse-Skipping INTVCC Forced Continuous Forced Continuous In general, the requirements of each application will dictate the appropriate choice for light-load operating mode. In Burst Mode operation, the inductor current is not allowed to reverse. The reverse current comparator turns off the In pulse-skipping mode, constant frequency operation is maintained down to approximately 1% of designed maximum output current. At very light loads, the PWM comparator may remain tripped for several cycles and force the bottom MOSFET to stay off for the same number of cycles (i.e., skipping pulses). The inductor current is not allowed to reverse (discontinuous operation). This mode, like forced continuous operation, exhibits low output ripple as well as low audio noise and reduced RF interference as compared to Burst Mode operation. It provides higher light load efficiency than forced continuous mode, but not nearly as high as Burst Mode operation. Consequently, pulse-skipping mode represents a compromise between light load efficiency, output ripple and EMI. In some applications, it may be desirable to change light load operating mode based on the conditions present in the system. For example, if a system is inactive, one might select high efficiency Burst Mode operation by keeping the MODE pin set to 0V. When the system wakes, one might send an external clock to PLLIN/SPREAD, or tie MODE to INTVCC to switch to low noise forced continuous mode. Such on-the-fly mode changes can allow an individual application to benefit from the advantages of each light‑load operating mode. For more information www.analog.com Rev. A 23 LTC7804 APPLICATIONS INFORMATION Minimum On-Time Considerations Minimum on-time, tON(MIN), is the smallest time duration that the LTC7804 is capable of turning on the bottom MOSFET. It is determined by internal timing delays and the gate charge required to turn on the bottom MOSFET. Low duty cycle applications may approach this minimum on-time limit and care should be taken to ensure that: tON(MIN) < VOUT − VIN VOUT • f If the duty cycle falls below what can be accommodated by the minimum on-time, the controller will begin to skip cycles. The output voltage will continue to be regulated, but the ripple voltage and current will increase. More cycles will be skipped when VIN increases. Once VIN rises above VOUT, the loop keeps the top MOSFET continuously on. The minimum on-time for the LTC7804 is approximately 80ns. Fault Conditions: Overtemperature Protection At higher temperatures, or in cases where the internal power dissipation causes excessive self-heating on chip, the overtemperature shutdown circuitry will shut down the LTC7804. When the junction temperature exceeds approximately 180˚C, the overtemperature circuitry disables the INTVCC LDO, causing the INTVCC supply to collapse and effectively shut down the entire LTC7804 chip. When the junction temperature drops back to approximately 160˚C, the INTVCC LDO turns back on. Long-term overstress (TJ > 125˚C) should be avoided as it can degrade the performance or shorten the life of the part. Efficiency Considerations The percent efficiency of a switching regulator is equal to the output power divided by the input power times 100%. It is often useful to analyze individual losses to determine what is limiting the efficiency and which change would produce the most improvement. Percent efficiency can be expressed as: %Efficiency = 100% – (L1 + L2 + L3 + ...) where L1, L2, etc. are the individual losses as a percentage of input power. Although all dissipative elements in the circuit produce losses, four main sources usually account for most of the losses in LTC7804 circuits: 1) IC VBIAS current, 2) INTVCC regulator current, 3) I2R losses, 4) bottom side MOSFET transition losses. 1. The VBIAS current is the DC supply current given in the Electrical Characteristics table, which excludes MOSFET driver and control currents. VBIAS current typically results in a small (1μF) supply bypass capacitors. The discharged bypass capacitors are effectively put in parallel with COUT, causing a rapid drop in VOUT. No regulator can alter its delivery of current quickly enough to prevent this sudden step change in output voltage if the load switch resistance is low and it is driven quickly. If the ratio of CLOAD to COUT is greater than 1:50, the switch rise time should be controlled so that the load rise time is limited to approximately 25 • CLOAD. Thus a 10μF capacitor would require a 250μs rise time, limiting the charging current to about 200mA. Design Example As a design example, assume VIN = 12V (nominal), VIN = 22V (max), VOUT = 24V, IOUT(MAX) = 4A and f = 1MHz. The frequency is not one of the internal preset values, so a resistor from the FREQ pin to GND is required, with a value of: RFREQ (in kΩ) ≤ 37MHz = 37kΩ 1MHz Rev. A For more information www.analog.com 25 LTC7804 APPLICATIONS INFORMATION The inductance value is chosen based on a 30% ripple current assumption. The minimum inductance for 30% ripple current is: L= VIN ⎛ V ⎞ 1– IN ⎟ ⎜ f • ΔIL ⎝ VOUT ⎠ The largest ripple happens when VIN = 1/2VOUT = 12V, where the average maximum inductor current is IL(MAX) = IOUT(MAX) • (VOUT/VIN) = 8A. A 2.4μH inductor will produce 31% ripple current. The peak inductor current will be the maximum DC value plus one half the ripple current, or 9.25A. over I2R losses for the bottom MOSFET. Therefore, choose a MOSFET with higher RDS(ON) as opposed to lower gate charge to minimize the combined loss terms. The top MOSFET does not experience transition losses, and its power loss is generally dominated by I2R losses. For this reason, the top MOSFET is typically chosen to be of lower RDS(ON) and subsequently higher gate charge than the bottom MOSFET. Be sure to select logic-level threshold MOSFETs, since the gate drive voltage is limited to 5.15V (INTVCC). COUT is chosen to filter the square current in the output. The maximum output capacitor current peak is: ⎛ RIPPLE% ⎞ I OUT(PEAK) =IL(MAX) • ⎜ 1+ ⎟⎠ –IOUT(MAX) ⎝ 2 The minimum on-time occurs at maximum VIN: tON(MIN) < VOUT − VIN(MAX) VOUT • f = 2V = 83ns 24V • 1MHz If the minimum on time of 80ns is violated, the LTC7804 skips pulses at high input voltage, resulting in lower frequency operation and higher inductor current ripple than desired. If undesirable, this behavior can be avoided by decreasing the frequency (with the inductor value accordingly adjusted) to avoid operation near the minimum on-time. The equivalent RSENSE resistor value can be calculated by using the minimum value for the maximum current sense threshold (50mV): RSENSE ≤ 45mV ≈ 0.004Ω 9.25A To allow for additional margin, a lower value RSENSE may be used; however, be sure that the inductor saturation current has sufficient margin above VSENSE(MAX)/ RSENSE, where the maximum value of 55mV is used for VSENSE(MAX). Choosing 1% resistors: RA = 11.3k and RB = 215k yields an output voltage of 24.032V. The best way to evaluate MOSFET performance in a particular application is to build and test the circuit on the bench, facilitated by an LTC7804 demo board. However, an educated guess about the application is helpful to initially select MOSFETs. Transition losses will likely dominate ⎛ 31% ⎞ = 8 • ⎜ 1+ ⎟ – 4 = 5.24A ⎝ 2 ⎠ A low ESR (5m) capacitor is suggested. This capacitor will limit output voltage ripple to 26.2mV (assuming ESR‑dominant ripple). For an 10ms soft start, select a 0.1μF capacitor for the SS pin. As a first pass estimate for the bias components, select CINTVCC = 4.7μF, boost supply capacitor CB = 2.2μF. The TG gate drive voltage (relative to SW) should be around 4.5~5V. If it is too low, increase CB or use a boost diode with a lower forward voltage drop. Determine and set application-specific parameters. Set the MODE pin based on the trade-off of light load efficiency and constant frequency operation. Set the PLLIN/ SPREAD pin based on whether a fixed, spread spectrum, or phase-locked frequency is desired. The RUN pin can be used to control the minimum input voltage for regulator operation or can be tied to VIN for always-on operation. Use ITH compensation components from the typical applications as a first guess, check the transient response for stability, and modify as necessary. PC Board Layout Checklist When laying out the printed circuit board, the following checklist should be used to ensure proper operation of the IC. These items are also illustrated graphically in the Rev. A 26 For more information www.analog.com LTC7804 APPLICATIONS INFORMATION layout diagram of Figure 7. Figure 8 illustrates the current waveforms present in the various branches of the synchronous regulator operating in the continuous mode. Check the following in your layout: 1. Are the signal and power grounds kept separate? The LTC7804 ground pin and the ground return of CINTVCC must return to the combined COUT (–) terminals. The area of the loop formed by the top N-channel MOSFET, bottom N-channel MOSFET and the high frequency (ceramic) COUT capacitor(s) should be minimized with short leads, planar connections and multiple paralleled vias where needed. 2. Does the LTC7804 VFB pin’s resistive divider connect to the (+) terminal of COUT? The resistive divider must be connected between the (+) terminal of COUT and signal ground. The feedback resistor connections should not be along the high current input feeds from the input capacitor(s). 3. Are the SENSE– and SENSE+ leads routed together with minimum PC trace spacing? The filter capacitor between SENSE+ and SENSE– should be as close as possible to the IC. Ensure accurate current sensing with Kelvin connections at the SENSE resistor. 4. Is the INTVCC decoupling capacitor connected close to the IC, between the INTVCC and the GND pin? This capacitor carries the MOSFET drivers’ current peaks. An additional 1μF ceramic capacitor placed immediately next to the INTVCC and GND pins can help improve noise performance substantially. 5. Keep the SW, TG, and BOOST nodes away from sensitive small-signal nodes. All of these nodes have very large and fast-moving signals and therefore should be kept on the output side of the LTC7804 and occupy minimum external layer PC trace area. Minimize the loop inductance of the TG and BG gate drive traces and their respective return paths to the controller IC (SW and GND) by using wide, preferably inner-layer, traces and multiple parallel vias. 6. Use a modified star ground technique: a low impedance, large copper area central grounding point on the same side of the PC board as the input and output capacitors with tie-ins for the bottom of the INTVCC decoupling capacitor, the bottom of the voltage feedback resistive divider and the GND pin of the IC. 7. Use separate traces and vias to connect the INTVCC capacitor to the BOOST diodes versus the connections to the controller, bias, and pull-up connections. PC Board Layout Debugging It is helpful to use a DC − 50MHz current probe to monitor the current in the inductor while testing the circuit. Monitor the output switching node (SW pin) to synchronize the oscilloscope to the internal oscillator and probe the actual output voltage as well. Check for proper performance over the operating voltage and current range expected in the application. The frequency of operation should be maintained over the input voltage range down to dropout and until the output load drops below the low current operation threshold—typically 25% of the maximum designed current level in Burst Mode operation. The duty cycle percentage should be maintained from cycle to cycle in a well-designed, low noise PCB implementation. Variation in the duty cycle at a subharmonic rate can suggest noise pickup at the current or voltage sensing inputs or inadequate loop compensation. Overcompensation of the loop can be used to tame a poor PC layout if regulator bandwidth optimization is not required. Reduce VBIAS from its nominal level to verify operation of the regulator at the maximum duty cycle. Check the operation of the undervoltage lockout circuit by further lowering VBIAS while monitoring the outputs to verify operation. Investigate whether any problems exist only at higher output currents or only at higher input voltages. If problems coincide with high input voltages and low output currents, look for capacitive coupling between the BOOST, SW, TG, and possibly BG connections and the sensitive voltage and current pins. The capacitor placed across the current sensing pins needs to be placed immediately adjacent to the pins of the IC. This capacitor helps to minimize the effects of differential noise injection due to high frequency capacitive coupling. If problems are encountered with high current output loading at lower input voltages, look for inductive coupling between COUT, top MOSFET and the bottom MOSFET components to Rev. A For more information www.analog.com 27 LTC7804 APPLICATIONS INFORMATION the sensitive current and voltage sensing traces. In addition, investigate common ground path voltage pickup between these components and the GND pin of the IC. An embarrassing problem, which can be missed in an otherwise properly working switching regulator, results when the current sensing leads are hooked up backwards. The output voltage under this improper hookup will still be maintained but the advantages of current mode control will not be realized. Compensation of the voltage loop will be much more sensitive to component selection. This behavior can be investigated by temporarily shorting out the current sensing resistor—don’t worry, the regulator will still maintain control of the output voltage. TYPICAL APPLICATIONS SENSE– RUN SENSE+ SW LTC7804 fIN L1 TG PLLIN/SPREAD FREQ VIN CB BOOST M2 BG MODE RSENSE + M1 RUN VBIAS VFB + GND ITH GND INTVCC SS VIN VOUT 7804 F07 Figure 7. Recommended Printed Circuit Layout Diagram RSENSE VIN L1 VOUT SW RIN COUT CIN RL 7804 F08 BOLD LINES INDICATE HIGH SWITCHING CURRENT. KEEP LINES TO A MINIMUM LENGTH Figure 8. Branch Current Waveforms Rev. A 28 For more information www.analog.com LTC7804 TYPICAL APPLICATIONS RUN LTC7804 VBIAS SENSE+ EXTVCC SENSE– MODE RSENSE 2mΩ 1nF 200Ω L 2µH PLLIN/SPREAD TG FREQ CSS 0.1µF SW SS CITH 22nF RITH 8.06k CB 0.1µF D BG RA 31.6k COUTA 10µF ×2 MTOP BOOST ITH CITHA 220pF VIN 4.5V TO 38V CIN 10µF INTVCC VFB VOUT 24V 6A* COUTB 100µF MBOT CINT 4.7µF GND RS 604k + 7804 F09 CIN, COUTA: MURATA GCM32EC71H106KA03 COUTB: SUNCON 63HVPF100M D: INFINEON BAS140W L: COILCRAFT SER2011-202MLD MBOT, MTOP: INFINEON BSC059N04LS6 *WHEN VIN > 24V, VOUT FOLLOWS VIN; WHEN VIN < 9V, MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED. Figure 9. High Efficiency Wide Input Range 375kHz 24V/6A Boost Converter RUN EXTVCC VBIAS MODE PLLIN/SPREAD FREQ CSS 0.1µF CITH 10nF SS RITH 45.3k ITH CITHA 100pF SENSE+ SENSE– BOOST TG SW LTC7804 BG INTVCC RA 12.1k VFB GND RSENSE 7mΩ L 33µH VIN 9V TO 38V CIN 10µF ×2 D MBOT COUTA 10µF ×3 + COUTB 68µF VOUT* 80V 1.5A CINT 4.7µF RS 806k 7804 F10 CIN: MURATA GCM32EC71H106KA03 COUTA: TDK C5750X7S2A106K230KE COUTB: SUNCON100CE68LX D: VISHAY VS-12CWQ10FN-M3 L: COILCRAFT XAL1510-333MEB MBOT: INFINEON BSC159N10LSF-G *WHEN VIN < 24V, MAXIMUM LOAD CURRENT AVAILABLE IS DERATED BY INPUT CURRENT LIMIT. Figure 10. Low IQ Nonsynchronous 80V/120W Boost Converter Rev. A For more information www.analog.com 29 LTC7804 TYPICAL APPLICATIONS VBIAS LTC7804 RUN SENSE+ 100k INTVCC RSENSE 2mΩ 1nF EXTVCC 100Ω SENSE– MODE L 0.47µH PLLIN/SPREAD INTVCC FREQ TG CSS 0.1µF SW CB 0.1µF SS CITH 4.7nF RITH 4.99k CITHA 100pF COUTA 10µF ×5 MTOP BOOST + COUTB 150µF VOUT* 10V 6A MBOT BG ITH D INTVCC RA 73.2k VIN 4.5V TO 24V START-UP AND OPERATION THROUGH TRANSIENTS DOWN TO 1V CIN 10µF ×2 CINT 4.7µF GND VFB RB 549k 7804 F11a CIN, COUTA: MURATA GCM32EC71H106KA03 COUTB: SUNCON 50HVPF150M L: WURTH 744355047 MBOT, MTOP: INFINEON BSC059N04LS6 D: INFINEON BAS140W *WHEN VIN > 10V, VOUT FOLLOWS VIN; WHEN VIN < 4.5V, MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED. 100 98 EFFICIENCY (%) 96 94 92 90 88 86 84 82 80 VIN=12V VIN=9V VIN=6V VIN=5V 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 OUTPUT CURRENT (A) 7804 F11b Figure 11. High Efficiency 2.25MHz, 10V Boost Converter Rev. A 30 For more information www.analog.com LTC7804 TYPICAL APPLICATIONS RUN LTC7804 VBIAS SENSE+ EXTVCC 1nF 100Ω SENSE– MODE CITH 3.3nF CSS 0.1µF TG FREQ SW SS RITH 27.4k CITHA 220pF RA 12.1k VIN** 5V TO 24V CIN 10µF ×2 L 0.68µH PLLIN/SPREAD INTVCC RSENSE 3mΩ CB 0.1µF COUTA 10µF ×5 MTOP BOOST ITH D BG INTVCC VFB COUTB 150µF VOUT 24V 4A* MBOT CINT 4.7µF GND RS 232k + 7804 F12a CIN, COUTA: MURATA GCM32EC71H106KA03 COUTB: SUNCON 50HVPF150M D: INFINEON BAS140W L: WURTH 7443330068 MBOT, MTOP: INFINEON BSC059N04LS6 *WHEN VIN < 8V, MAXIMUM LOAD CURRENT AVAILABLE IS DERATED BY INPUT CURRENT LIMIT **CONSTANT FREQUENCY OPERATION WHEN VIN > 6V (SEE FIGURE 6B RELATIONSHIP BETWEEN MAXIUM DUTY CYCLE AND OPERATING FREQUENCY) 100 98 VIN = 12V EFFICIENCY (%) 96 94 92 90 88 86 84 82 80 0 0.5 1 1.5 2 2.5 3 OUTPUT CURRENT (A) 3.5 4 7804 F12b Figure 12. High Efficiency 2.25MHz, 24V Boost Converter with Spread Spectrum Rev. A For more information www.analog.com 31 LTC7804 PACKAGE DESCRIPTION MSE Package 16-Lead Plastic MSOP, Exposed Die Pad (Reference LTC DWG # 05-08-1667 Rev F) BOTTOM VIEW OF EXPOSED PAD OPTION 2.845 ±0.102 (.112 ±.004) 5.10 (.201) MIN 2.845 ±0.102 (.112 ±.004) 0.889 ±0.127 (.035 ±.005) 8 1 1.651 ±0.102 (.065 ±.004) 1.651 ±0.102 3.20 – 3.45 (.065 ±.004) (.126 – .136) 0.305 ±0.038 (.0120 ±.0015) TYP 16 0.50 (.0197) BSC 4.039 ±0.102 (.159 ±.004) (NOTE 3) RECOMMENDED SOLDER PAD LAYOUT 0.254 (.010) 0.35 REF 0.12 REF DETAIL “B” CORNER TAIL IS PART OF DETAIL “B” THE LEADFRAME FEATURE. FOR REFERENCE ONLY 9 NO MEASUREMENT PURPOSE 0.280 ±0.076 (.011 ±.003) REF 16151413121110 9 DETAIL “A” 0° – 6° TYP 3.00 ±0.102 (.118 ±.004) (NOTE 4) 4.90 ±0.152 (.193 ±.006) GAUGE PLANE 0.53 ±0.152 (.021 ±.006) DETAIL “A” 1.10 (.043) MAX 0.18 (.007) SEATING PLANE 0.17 – 0.27 (.007 – .011) TYP 1234567 8 0.50 (.0197) BSC NOTE: 1. DIMENSIONS IN MILLIMETER/(INCH) 2. DRAWING NOT TO SCALE 3. DIMENSION DOES NOT INCLUDE MOLD FLASH, PROTRUSIONS OR GATE BURRS. MOLD FLASH, PROTRUSIONS OR GATE BURRS SHALL NOT EXCEED 0.152mm (.006") PER SIDE 4. DIMENSION DOES NOT INCLUDE INTERLEAD FLASH OR PROTRUSIONS. INTERLEAD FLASH OR PROTRUSIONS SHALL NOT EXCEED 0.152mm (.006") PER SIDE 5. LEAD COPLANARITY (BOTTOM OF LEADS AFTER FORMING) SHALL BE 0.102mm (.004") MAX 6. EXPOSED PAD DIMENSION DOES INCLUDE MOLD FLASH. MOLD FLASH ON E-PAD SHALL NOT EXCEED 0.254mm (.010") PER SIDE. 0.86 (.034) REF 0.1016 ±0.0508 (.004 ±.002) MSOP (MSE16) 0213 REV F Rev. A 32 For more information www.analog.com LTC7804 PACKAGE DESCRIPTION UD Package 16-Lead Plastic QFN (3mm × 3mm) (Reference LTC DWG # 05-08-1691 Rev Ø) 0.70 ±0.05 3.50 ±0.05 1.45 ±0.05 2.10 ±0.05 (4 SIDES) PACKAGE OUTLINE 0.25 ±0.05 0.50 BSC RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS 3.00 ±0.10 (4 SIDES) BOTTOM VIEW—EXPOSED PAD PIN 1 NOTCH R = 0.20 TYP OR 0.25 × 45° CHAMFER R = 0.115 TYP 0.75 ±0.05 15 PIN 1 TOP MARK (NOTE 6) 16 0.40 ±0.10 1 1.45 ± 0.10 (4-SIDES) 2 (UD16) QFN 0904 0.200 REF 0.00 – 0.05 NOTE: 1. DRAWING CONFORMS TO JEDEC PACKAGE OUTLINE MO-220 VARIATION (WEED-2) 2. DRAWING NOT TO SCALE 3. ALL DIMENSIONS ARE IN MILLIMETERS 4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.15mm ON ANY SIDE 5. EXPOSED PAD SHALL BE SOLDER PLATED 6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE 0.25 ±0.05 0.50 BSC REVISION HISTORY REV DATE A 10/20 DESCRIPTION Update top mark from for UD package from 7804 to LHHM PAGE NUMBER 1 Update Foot note for Shutdown Current vs Input Voltage Plot (Change from 3897 to 7804) 8 Remove “Drop Out Det” from block diagram 11 Rev. A Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties that may result from its use. Specifications subject to change without notice. No license For is granted implication or otherwise under any patent or patent rights of Analog Devices. more by information www.analog.com 33 LTC7804 TYPICAL APPLICATION High Efficiency 35V Boost Converter with DCR Current Sensing LTC7804 EXTVCC RUN VBIAS SENSE+ MODE C1 0.47µF PLLIN/SPREAD FREQ CSS 0.1µF SENSE– TG SW SS CITH 15nF RITH 7.5k RS2 7.15k RS1 1% 3.74k 1% CB 0.1µF L 2.2µH MTOP BOOST ITH INTVCC CITHA 330pF GND RA 8.25k RB 232k COUTA 10µF ×5 + COUTB 150µF VOUT 35V 6A* D CINT 4.7µF BG VFB VIN 6V TO 38V CIN 10µF ×2 MBOT1 MBOT2 7804 TA02 CIN, COUTA: TDK C3225X5R1H106M250AB COUTB: SUNCON 50HVPF150M D: INFINEON BAS140W L: COILCRAFT SER2915H-222KL MBOT1, MBOT2: INFINEON BSC059N04LS6 MTOP: INFINEON BSC014N04LSI *WHEN VIN > 35V, VOUT FOLLOWS VIN; WHEN VIN < 9V, MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED. RELATED PARTS PART NUMBER DESCRIPTION COMMENTS LTC3787 Single Output, Low IQ Multiphase Synchronous 4.5V (Down to 2.5V After Start-Up) ≤ VIN ≤ 38V, VOUT Up to 60V, 50kHz to Boost Controller 900kHz Fixed Operating Frequency, 4mm × 5mm QFN-28, SSOP-28 LTC3788/LTC3788-1 Dual Output, Low IQ Multiphase Synchronous Boost Controller 4.5V (Down to 2.5V After Start-Up) ≤ VIN ≤ 38V, VOUT Up to 60V, 50kHz to 900kHz Fixed Operating Frequency, 5mm × 5mm QFN-32, SSOP-28 LTC3786 Low IQ Synchronous Step-Up Controller 4.5V (Down to 2.5V After Start-Up) ≤ VIN ≤ 38V, VOUT Up to 60V, 50kHz to 900kHz Fixed Operating Frequency, 3mm × 3mm QFN-16, MSOP-16E LTC3769 60V Low IQ Synchronous Boost Controller 4.5V (Down to 2.3V After Start-Up) ≤ VIN ≤ 60V, VOUT Up to 60V, 50kHz to 900kHz Fixed Operating Frequency, 4mm × 4mm QFN-24, TSSOP-20 LTC3784 60V Single Output, Low IQ Multiphase Synchronous Boost Controller 4.5V (Down to 2.3V After Start-Up) ≤ VIN ≤ 60V, VOUT Up to 60V, 50kHz to 900kHz Fixed Operating Frequency, 4mm × 5mm QFN-28, SSOP-28 LTC3897 PolyPhase® Synchronous Boost Controller with Input/ Output Protection 4.5V ≤ VIN ≤ 65V, 5V to 10V Gate Drive, 100kHz to 750kHz Fixed Operating Frequency, TSSOP-38, 5mm × 7mm QFN-38 LTC3862/LTC3862-1 Single Output, Multiphase Current Mode Step-Up DC/DC Controller 4V ≤ VIN ≤ 36V, 5V or 10V Gate Drive, 75kHz to 500kHz Fixed Operating Frequency, SSOP-24, TSSOP-24, 5mm × 5mm QFN-24 LT3757A/LT3758 Boost, Flyback, SEPIC and Inverting Controller 2.9V ≤ VIN ≤ 40V/100V, 100kHz to 1MHz Fixed Operating Frequency, 3mm × 3mm DFN-10 and MSOP-10E LTC7818 Low IQ, 3MHz, Triple Output, Buck/Buck/Boost Synchronous Controller All Outputs Remain in Regulation Through Cold Crank, 4.5V (Down to 1V After Start-Up) ≤ VIN ≤ 40V, VOUT(BUCKS) Up to 40V, VOUT(BOOST) Up to 40V, IQ = 14µA LTC3789 High Efficiency Synchronous 4-Switch BuckBoost DC/DC Controller 4V ≤ VIN ≤ 38V, 0.8V ≤ VOUT ≤ 38V, SSOP-28, 4mm × 5mm QFN-28, SSOP-28 Rev. A 34 10/20 www.analog.com  ANALOG DEVICES, INC. 2020
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