ELR3A01

Amphenol ePower-Lite Series w w w.a mp h e n o l -i n d u str i a l.co m ABOUT US Amphenol Industrial Operations Amphenol Industrial Operations (AIO), headquartered in a 30,000 square foot facility in Endicott, N.Y., provides a full range of high reliability power/signal connectors and interconnection systems specifically for the industrial markets including rail/mass transit, process control, automotive manufacturing, heavy equipment, wireless base stations and power generation. Products include ruggedizedfor-industry cylindrical, fiber optic, rectangular, and industrialized versions of Amphenol’s MILDTL-5015 cylindrical, MIL-DTL-26482 miniature cylindrical and GT reverse bayonet cylindrical connectors. The facility is both ISO9001 certified and qualified to MIL-STD-790 requirements. Endicott Factory Amphenol is one of the largest manufacturers of interconnect products in the world The company designs, manufactures and markets electrical, electronic and fiber optic connectors, coaxial and flatribbon cable, and interconnect systems. Amphenol has long been the accepted leader in providing quality connectors and interconnect systems to the Industrial, Military and Telecommunication markets. Amphenol Technology (Zhuhai) Co., Ltd. Established in 2007, Amphenol Technology (Zhuhai) Co., Ltd. is a manufacturing facility for Amphenol Industrial Operations, which serves a number of industrial markets, included but not limited to Factory Automation, Transportation, Heavy Equipment, Alternative Energy, Energy Storage, Server/Data Comm and Power Distribution. Zhuhai Factory 1 Amphenol Technology (Zhuhai) Co., Ltd. covers an area of 28,470m² and is equipped with CNC, plating, injection molding and assembly workshops. This plant specializes in the design and manufacturing of industrial connectors featuring high power, high density, medium to high voltage electrical properties, and harsh environment applications. With industry leading engineering, design, and manufacturing expertise, Amphenol Technology (Zhuhai) Co., Ltd. has earned more than 30 utility patents on its innovative interconnects. Many of the products produced have been certified by independent standards including UL, IEC/TUV, ATEX, IECEx and MA. The facility is also certified to ISO 9001, ISO 14001 and IATF 16949. Zhuhai Factory 2 1 ePower-Lite Connector ePower-Lite is a plastic power connector series designed to be used in the hybrid electric vehicle and heavy equipment markets. The 2-pole, 3-pole and 4-pole connectors incorporate patented RADSOK® technology which provides higher amperage, lower T-rise and voltage drop, and less resistance. RADSOK’s twisted grid configuration allows for up to 50% more current to pass through the same size pin, while providing increased reliability and cycle durability, as well as lower mating forces. The compact plastic shell structure is light weight with a small footprint. There is a 3.6mm and 5.7mm version which can carry current up to 70A to 120A, field installable and repairable. We also offer a low cost alternative as our ePower-Lite Mini version which is a fit for low speed markets and low cost requirements. These attributes make the ePower-Lite robust and the interconnect of choice for the EV and Fuel Cell Vehicle markets. Markets and Applications • • • • • 2 Hybrid/Electric Vehicle Heavy Equipment Battery Pack PDU Air Compressor Controller (Fuel Cell Application) PRODUCT OVERVIEW Ÿ 3.6mm, 5.7mm, Mini Version: 25A to 120A application Ÿ 2-Way, 3- Way, 4-Way Ÿ Waterproof: IP67 ® Ÿ RADSOK R4 Technology Ÿ Flammability: UL 94 V-0 Ÿ EMI Shielding and HVIL: Optional Technical Data Contact Size RADSOK® Size Description 2.8mm 3.6mm 5.7mm 2-pole 2-pole 3-pole 4-pole 2-pole 3-pole Rating Voltage 1000V DC √ √ √ √ √ √ Current Rating / 30A max 25A~70A 25A~70A 25A~70A 100A~120A 100A~120A Operating Temperature - 40℃~125℃ √ √ √ √ √ √ Sealing IP67(Mated) √ √ √ √ √ √ UL 94 V-0 √ √ √ √ √ √ Secondary Locking √ √ √ √ √ √ CPA √ √ √ √ √ √ Yes √ √ √ √ √ √ EMI Shielding EMI Option √ √ √ √ √ √ HVIL Function HVIL Option √ √ √ √ √ √ Protection IPXXB √ √ √ √ √ √ Durability >=100 cycles √ √ √ √ √ √ Flammability Locking RoHS Compliant 3 3.6mm ePower-Lite Series • • • • • • • • • • • • Plastic shell, light weight Compact design for space considerations with EVs Wide amperage range up to 70A Low mating/un-mating force Durability: 100 min. cycles Touch-proof: IP 2XB (IEC 60529) Flammability: UL 94V-0 HVIL (High Voltage Interlock Loop) EMI shielding IP67 & IP69K when mated RoHS compliant 2-pole, 3-pole, 4-pole version Technical Data Current Rating Contact Size Operating Voltage 25A (2.5mm)2 35A (4mm)2 50A (6mm)2 70A (10mm)2 3.6mm 860V AC(Max.) 1000V DC(Max.) Test Voltage (Sea Level) 3000V AC (RMS) Ingress Protection IP67& IP69K(Mated) Touch-Proof Yes Operating Temperature -40℃ to 125℃ EMI 360◦ HVIL Yes Durability 100(Min.) Mating Cycles Flammability UL94V-0 Recommended Torque Receptacle assembly to panel: 0.5~0.7N.M 4 2-Pole Electrical Receptacle with HVIL & Shielding Shell 45.40 2-Pole Electrical Plug with HVIL & Shielding Shell 41.80 32.30 37 32.30 5 4 X R4 13 B 0.10 22.80 8.25 U KEY 0.10 57.50 REF 22 2.75 Z KEY C 15.55 27.50 40.60 B B 3.50 KEYWAY 4 X 4.30 4 X 4.30 4 X M4 THREAD LENGTH 6 MM MIN. BLIND HOLE 15.55 D A KEY Y KEY 5 X 4.50 BLIND HOLE 5.50 0.2 M 4MIN. A B C A 3.50 3.50 36.80 36.80 C 27.50 KEYWAY 3 MM MIN. 3-Pole Electrical Plug with HVIL & Shielding Shell 3-Pole Electrical Receptacle with HVIL & Shielding Shell 49.80 60 41 46 5 61.40 REF 46 B 13 41.4 22 0.1 16.70 C 1 R12.35 24.7 45 0.1 30 1 30 40.80 18.5 4 X M4 THREAD LENGTH 6 MM MIN. BLIND HOLE 4 X KEYWAY A KEY 16 2 Y KEY Z KEY A 0.2 M A B C 7.5 11.5 2.80 3 4.30 U KEY 3.2 3.2 (MIN.) BLIND HOLE KEYWAY 4MM MIN. 4-Pole Electrical Receptacle with HVIL & Shielding Shell 4-Pole Electrical Plug with HVIL & Shielding Shell 44.50 48 5 36 40.90 36 B 16.50 29.1 0.1 58.50 REF 23 C 4 36 22.1 0.1 21.20 48 36 40.90 21.2 Z KEY Y KEY 40.90 4.5 4 X M4 THREAD LENGTH 6 MM LENGTH BLIND HOLE A KEY 3.5 9.5 A 3 4 X KEAYWAY 3.2 3.2(MIN.) BLIND HOLE 2.80 4.30 KEYWAY How to Order Product Series Connector Type P RADSOK® Size Pole Number Keyway Crimped Wire Size EMI & HVIL (Omit for EMI & HVIL option) Yes EMI & No HVIL 2 2-Pole A Key A 1 2.5mm² 3 3-Pole Y Key Y 2 4mm² 1 Yes EMI & No HVIL 4 4-Pole Z Key Z 3 6mm² 10 No EMI & Yes HVIL U Key U 4 10mm² 11 No EMI & HVIL Plug EL 3.6mm R Receptacle 5 5.7mm ePower-Lite • • • • • • • • • • High current, 120A max. rated current EMI shielding HVIL (High Voltage Interlock Loop) R4 RADSOK® technology IP67 (when mated) Quick lock and push to release design Keyway design to prevent incorrect mating Compact robust design UL94 V-0 (self extinguishing) Wide operating temperature range (-40°C to 125°C) Technical Data Contact Test Current Number of Poles Contact Size 16mm 2 (Max.100A) 25mm 2 (Max.120A) Test Voltage (Sea Level) 2500V AC (RMS) Operating Temperature -40℃ to 125℃ Operating Voltage 600V AC or 800V DC Touch-Proof IEC 60529 Durability 100 (Min.) Mating Cycles Salt Spray IP67 Mated HVIL 96H Recommended Torque M3: 0.3~0.6N.M 2-Pole, 3-Pole 5.7mm 6 Termination Type Crimp Type 47.8 64.9 REF 23 36.8 KEYWAY MATE WITH RECEPTACLE Crimp Type KEYWAY MARKING 27 52 44.5 15.2 5 34.85 38 30.8 KEYWAY MARKING 4X 3.2 3.5 KEYWAY DIMENSION Busbar Type 8.25 2.75 W KEY 12.9 U KEY Z KEY 2.75 M5X0.8-6H R2 16 30.80 0.1 19.9 16.90 0.1 35.1 16 27.1 Y KEY B 4-M3 THREAD LENGTH 6 0.5MM A C 7 A KEY 5 31.50 0.1 44.50 0.1 5 x 3.20 4 MIN 0.2 M A B C 3-Pole Electrical Receptacle with HVIL & Shielding Shell 2-Pole Electrical Receptacle with HVIL & Shielding Shell 52 27 44.5 15.2 5 38 30.8 34.85 3.2 4X KEYWAY DIMENSION 3.5 2-Pole Electrical Plug with HVIL & Shielding Shell 47.8 3-Pole Electrical Plug with HVIL & Shielding Shell 60.7 REF 23 36.8 MATE WITH RECEPTACLE 44.50 0.1 W KEY 47.8 8.25 U KEY Z KEY 2.75 23 2.75 4xR2 16 16.90 0.1 36.8 30.80 0.1 Y KEY A KEY 16 B 4-M3 THREAD LENGTH 6 0.5MM A 31.50 0.1 5x 5 C KEYWAY KEYWAY MATE WITH RECEPTACLE 3.20 4 MIN 0.2 M A B C How to Order Product Series Connector Type P RADSOK® Size Plug A R Receptacle Keyway Pole Number Crimped Wire Size EMI & HVIL (Omit for EMI & HVIL option) 2 2-Pole A Key A 16 2.5mm² (For plug & receptacle) 3 3-Pole Y Key Y 25 4mm² (For plug & receptacle) 1 Yes EMI & No HVIL Z Key Z 3 Busbar (For receptacle) 10 No EMI & Yes HVIL U* Key U 11 No EMI & HVIL W* Key W EMI & HVIL 5.7mm EL * Available for 2-pole only 8 ePower-Lite Mini • • • • • • • • • • • • Plastic shell, light weight Compact design for space considerations with EVs Wide amperage range up to 30A Low mating/un-mating force Durability: 100min. cycles Touch-proof: IP 2XB (IEC 60529) Flammability: UL 94V-0 HVIL (High Voltage Interlock Loop) EMI shielding IP67 & IP69K when mated RoHS compliant 2-pole version Technical Data Contact Test Current Number of Pole Contact Termination 20A (2.5mm 2 ) 30A (4mm 2 ) 2-Pole Crimp Test Voltage (Sea Level) 2200VAC (RMS) Operating Temperature -40°C to 125°C Operating Voltage 600V AC Touch Proof IEC 60529 Durability 100(Min.) Mating Cycles Ingress Protection IP67 Mated Salt Spray 96H EMI / HVIL Yes Recommended Torque M4:3N.M 9 2-Pole Electrical Receptacle with HVIL & Shielding Shell 2-Pole Electrical Plug with HVIL & Shielding Shell How to Order Product Series EL Connector Type P Plug R Receptacle RADSOK® Size 2 M MCP 2.8mm Keyway Pole Number 2-Pole Crimped Wire Size EMI & HVIL (Omit for EMI & HVIL option) A Key A 1 2.5mm² Y Key Y 2 4.0mm² 1 Yes EMI & No HVIL Z Key Z 3 6.0mm² 10 No EMI & Yes HVIL U Key U 4 10.0mm² 11 No EMI & HVIL 10 EMI & HVIL North America Amphenol Industrial Operations 20 Valley Street Endicott, NY 13760-3600 USA Tel: +1-888-364-9011 Fax: +1-520-397-7169 www.amphenol-industrial.com Email: tech@amphenol-aio.com Asia Amphenol Technology (Zhuhai) Co., Ltd. No.63, Xinghan Road, Sanzao Town, Jinwan, Zhuhai, 519040 China Tel: +86-756-398 9725 Fax: +86-756-398 9768 www.amphenol-industrial.com Email: tech@amphenol-aio.com IB-13-1 Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. 11