AZ2100
40A MINIATURE POWER RELAY
FEATURES • Versatility of both PC and “Trace-Saver” quick-connect terminals on contacts • 40 Amp switching capability • 1 Form A, B and C contacts available • DC coils to 120 VDC • Life expectancy to 10 million operations • Class B insulation for high temperature applications • Class F (155°C) version available • Available with an epoxy seal for automatic wave soldering and immersion cleaning • Proof Tracking Index (PTI/CTI) 175 • UL, CUR file E44211 including versions meeting UL 508 and UL 873 spacing and contact rating requirements; VDE 132710 ÜG (some models)
GENERAL DATA
Life Expectancy Mechanical Electrical Operate Time (max.) Release Time (max.) Dielectric Strength
(at sea level for 1 min.)
Minimum operations 1 x 107 1 x 105 at 30 A 120 VAC Res. (N.O.) Max. 12 ms Typical: 8 ms Max. 5 ms Typical: 3.5 ms 2500 Vrms contact to coil 1500 Vrms between open contacts 100 megohms min. at 500 VDC, 20°C, 50% RH Greater than 10% of nominal coil voltage -55°C -55°C -55°C -55°C (-67°F) (-67°F) (-67°F) (-67°F) to to to to 100°C 125°C 130°C 155°C (212°F) (257°F) (266°F) (311°F) Class Class Class Class B F B F
CONTACTS
Arrangement Ratings SPDT (1 Form C) SPST (1 Form A and 1 Form B) Resistive load: Max. switched power: 900 W or 10000 VA Max. switched current: 40 A (Form A) 30 A (Form B) Max. switched voltage: 30 VDC or 300 VAC UL Rating: See chart for UL contact ratings. AZ2100 Series meets UL 508 Group A spacing and UL 873 refrigeration and safety control requirements. AZ2101 Series meets UL 508 Group B spacing requirements. VDE Rating: AZ2100-1A - 16 A at 250 VAC, 10K cycles, resistive AZ2100-1C - 16 A at 250 VAC, 10k cycles, resistive Material Resistance Silver cadmium oxide < 20 milliohms initially (at rated current, voltage drop method)
Insulation Resistance Dropout Ambient Temperature Operating Storage Vibration Shock Enclosure Terminals
0.062" DA at 10–55 Hz 20 g P.B.T. polyester Tinned copper alloy, P.C. with quick-con nect tabs, .250" wide, on top
Note: Allow suitable slack on leads when wiring, do not subject the terminals to excessive force.
Max. Solder Temp. Max. Solder Time Max. Solvent Temp.
270°C (518°F) 5 seconds 80°C (176°F) 30 seconds 43 grams
COIL
Power At Pickup Voltage (typical) Max. Continuous Dissipation Temperature Rise Temperature 500 mW 2.2 W at 20°C (68°F) ambient 1.8 W at 40°C (104°F) ambient 38°C (68°F) at nominal coil voltage Max. 130°C (266°F) Class B Max. 155°C (311°F) Class F
Max. Immersion Time Weight
NOTES
1. 2. 3. 4. 5. All values at 20°C (68°F). Relay may pull in with less than “Must Operate” value. Unsealed relays should not be dip cleaned. Other coil resistances and sensitivities available upon request. Specifications subject to change without notice.
1/24/06W
AZ2100
RELAY ORDERING DATA: 1/8” Clearance, 1/4” Creepage
STANDARD RELAYS: 1 Form A (SPST N.O.) COIL SPECIFICATIONS
Nominal Coil VDC 5 6 9 12 15 18 24 48 70 110 Max. Continuous VDC 7.3 8.9 13.9 17.5 22.5 27.4 36.1 68.4 104.4 163.2 Coil Resistance ±10% 27 40 97 155 256 380 660 2,560 5,500 13,450 Must Operate VDC 3.75 4.5 6.75 9.0 11.25 13.5 18.0 36.0 52.5 82.5
ORDER NUMBER*
Unsealed AZ2100–1A–5D AZ2100–1A–6D AZ2100–1A–9D AZ2100–1A–12D AZ2100–1A–15D AZ2100–1A–18D AZ2100–1A–24D AZ2100–1A–48D AZ2100–1A–70D Sealed AZ2100–1A–5DE AZ2100–1A–6DE AZ2100–1A–9DE AZ2100–1A–12DE AZ2100–1A–15DE AZ2100–1A–18DE AZ2100–1A–24DE AZ2100–1A–48DE AZ2100–1A–70DE
AZ2100–1A–110D AZ2100–1A–110DE
STANDARD RELAYS: 1 Form C (SPDT) COIL SPECIFICATIONS
Nominal Coil VDC 5 6 9 12 15 18 24 48 70 110 Max. Continuous VDC 7.3 8.9 13.9 17.5 22.5 27.4 36.1 68.4 104.4 163.2 Coil Resistance ±10% 27 40 97 155 256 380 660 2,560 5,500 13,450 Must Operate VDC 3.75 4.5 6.75 9.0 11.25 13.5 18.0 36.0 52.5 82.5
ORDER NUMBER*
Unsealed AZ2100–1C–5D AZ2100–1C–6D AZ2100–1C–9D AZ2100–1C–12D AZ2100–1C–15D AZ2100–1C–18D AZ2100–1C–24D AZ2100–1C–48D AZ2100–1C–70D Sealed AZ2100–1C–5DE AZ2100–1C–6DE AZ2100–1C–9DE AZ2100–1C–12DE AZ2100–1C–15DE AZ2100–1C–18DE AZ2100–1C–24DE AZ2100–1C–48DE AZ2100–1C–70DE
AZ2100–1C–110D AZ2100–1C–110DE
*Substitute “1B” in place of “1A” or “1C” to indicate 1 Form B. To indicate Class F version, add suffix “F”. Other coil resistances and sensitivities available upon request. Please contact the factory.
MECHANICAL DATA
1.08 (27.4)
PC BOARD LAYOUT
1.27 (32.23)
.300 (7.6)
.081 ± .003 DIA (3 PLACES) (2.06 ± .076)
1.10 (27.92) .140 + .01, –.020 (3.6 + .25, –.51)
(3 PLACES) .032 (0.81)
.900 (22.84) .400 (10.2) .150 (3.81)
(3 PLACES) .250 (6.35) .240 (6.1)
.043 ± .003 (1.09 ± .076) DIA
.550 (13.96)
Viewed toward terminals
.700 (17.77)
.130 (3.3)
WIRING DIAGRAM
I FORM A (SPST - NO) I FORM B (SPST - NC)
3 .045 x .045 (1.14 x 1.14) .025 x .025 (0.63 x 0.63) 3
I FORM C (SPDT)
.032 x .062 (0.81 x 1.57) 2 1 5 4
4 1 5
2 1 5
4
Viewed toward terminals
Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010"
1/24/06W
AZ2100
RELAY ORDERING DATA: 1/16” Clearance, 1/8” Creepage
STANDARD RELAYS: 1 Form A (SPST N.O.) COIL SPECIFICATIONS
Nominal Coil VDC 5 6 9 12 15 18 24 48 70 110 Max. Continuous VDC 7.3 8.9 13.9 17.5 22.5 27.4 36.1 68.4 104.4 163.2 Coil Resistance ±10% 27 40 97 155 256 380 660 2,560 5,500 13,450 Must Operate VDC 3.75 4.5 6.75 9.0 11.25 13.5 18.0 36.0 52.5 82.5
ORDER NUMBER*
Unsealed AZ2101–1A–5D AZ2101–1A–6D AZ2101–1A–9D AZ2101–1A–12D AZ2101–1A–15D AZ2101–1A–18D AZ2101–1A–24D AZ2101–1A–48D AZ2101–1A–70D Sealed AZ2101–1A–5DE AZ2101–1A–6DE AZ2101–1A–9DE AZ2101–1A–12DE AZ2101–1A–15DE AZ2101–1A–18DE AZ2101–1A–24DE AZ2101–1A–48DE AZ2101–1A–70DE
AZ2101–1A–110D AZ2101–1A–110DE
STANDARD RELAYS: 1 Form C (SPDT) COIL SPECIFICATIONS
Nominal Coil VDC 5 6 9 12 15 18 24 48 70 110 Max. Continuous VDC 7.3 8.9 13.9 17.5 22.5 27.4 36.1 68.4 104.4 163.2 Coil Resistance ±10% 27 40 97 155 256 380 660 2,560 5,500 13,450 Must Operate VDC 3.75 4.5 6.75 9.0 11.25 13.5 18.0 36.0 52.5 82.5
ORDER NUMBER*
Unsealed AZ2101–1C–5D AZ2101–1C–6D AZ2101–1C–9D AZ2101–1C–12D AZ2101–1C–15D AZ2101–1C–18D AZ2101–1C–24D AZ2101–1C–48D AZ2101–1C–70D Sealed AZ2101–1C–5DE AZ2101–1C–6DE AZ2101–1C–9DE AZ2101–1C–12DE AZ2101–1C–15DE AZ2101–1C–18DE AZ2101–1C–24DE AZ2101–1C–48DE AZ2101–1C–70DE
AZ2101–1C–110D AZ2101–1C–110DE
*Substitute “1B” in place of “1A” or “1C” to indicate 1 Form B. To indicate Class F version, add suffix “F”. Other coil resistances and sensitivities available upon request. Please contact the factory.
MECHANICAL DATA
1.08 (27.4)
PC BOARD LAYOUT
1.27 (32.23) .400 (10.2)
.300 (7.6)
.081 x .003 DIA (4 PLACES) (2.06 x .076)
1.10 (27.92) .140 + .01, –.020 (3.6 + .25, –.51)
(3 PLACES) .032 (0.81)
.900 (22.84) 1.000 (25.38) .043 x .003 (1.09 x .076) DIA .350 (8.89) .700 (17.78)
(3 PLACES) .250 (6.35) .240 (6.1)
.150 (3.81) .550 (13.97)
Viewed toward terminals
.130 (3.3)
WIRING DIAGRAM
I FORM A (SPST - NO) I FORM B (SPST - NC)
4 .045 x .045 (1.14 x 1.14) .025 x .025 (0.63 x 0.63) 3 2 1 6 5 2 1 6 5 4 3 2 1 6 5
I FORM C (SPDT)
.032 x .062 (0.81 x 1.57)
Viewed toward terminals
Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010"
1/24/06W
AZ2100
UL/CUR File E44211 Approved Contact Ratings
Load Type
General Purpose (Inductive) Resistive
Cycles
100,000 30,000 100,000 100,000 100,000 100,000 * 6,000 6,000 6,000 30,000 100,000 6,000 100,000 6,000 6,000*** 30,000 100,000 30,000 ** 30,000 30,000 **
Volts
125 or 240 VAC 277 VAC 125 or 240 VAC 30 VDC 277 VAC 240 VAC 250 VAC 125, 240 or 277 VAC 125 VAC 125 VAC 125 VAC 240 VAC 277 VAC 125 VAC 240 VAC 125 VAC 125 or 277 VAC 120 VAC 125 VAC 125 VAC 125 VAC 240 VAC 240 VAC 277 VAC 125 VAC 240 VAC 120 VAC 240 VAC 120 VAC 120 VAC
Form A (NO)
30 A 30 A 30 A 20 A 20 A 15 A 40 A 6A 800 VA 800 VA 690 VA 1152 VA 764 VA 1 HP 3 HP 1 HP 3/4 HP 82.8 LRA 13.8 FLA 96 LRA 30 FLA 60 LRA 20 FLA 82.8 LRA 27 FLA 80 LRA 30 FLA 41.4 LRA 6.9 FLA 60 LRA 20 FLA 15A 5A — — TV–5 —
Form B (NC)
15 A 30 A 15 A 10 A — — — 3A 290 VA — — 768 VA — 1/4 HP 1 HP — — — — 33 LRA 10 FLA 30 LRA 12 FLA — — 33 LRA 10 FLA — — — — — — 3A 3A — TV–3
Form C NO NC
30 A 30 A 30 A 20 A — — 40 A 6A 800 VA 690 VA 470 VA 1152 VA 764 VA 1 HP 2 HP 1 HP 3/4 HP 82.8 LRA 13.8 FLA 60 LRA 20 FLA 60 LRA 20 FLA 82.8 LRA 27 FLA 60 LRA 20 FLA 41.4 LRA 6.9 FLA 60 LRA 20 FLA 15A 5A — — TV–5 — 15 A 30 A 15 A 10 A — — — 3A 290 VA — 275 VA 768 VA — 1/4 HP 1 HP — — — — 33 LRA 10 FLA 30 LRA 12 FLA — — 33 LRA 10 FLA — — — — 3A 3A — — TV–3 TV–3
Maximum Switching Capacity
40 30 NC 20 NO
Ballast Pilot Duty
10 8 AMPERES 6 5 4 3 2 DC RESISTIVE LOAD AC RESISTIVE LOAD
Motor Load
Definite Purpose
1 10 20 30 40 60 80 100 200 300 VOLTAGE
(LRA-Locked Rotor) (FLA-Full Load)
100,000 30,000 30,000 ** 100,000
Tungsten
TV–5 TV–3
6,000 6,000 6,000 6,000 25,000 25,000
Coil Temperature Rise
180 160 140
Coil Temperature Rise ˚C
* Ambient temperature 96°C (208°F) max. sealed and 105°C (221°F) unsealed. ** Ambient temperature 85°C (185°F) max. sealed and unsealed. *** Ambient temperature 65°C (149°F) max. sealed and unsealed.
120 100 80
30A
60 40 20 0 40% 60% 80% 100% 120% 140% 160% 180% 200%
25A 20A 15A 0A
Percent of Nominal Coil Voltage (at 20˚C)
1/24/06W