0RCR-40S10X

ISOLATED DC/DC CONVERTERS 48 Vdc Input 9.6 Vdc/40 A Output, 1/8 Brick Jun. 08, 2010 Bel Power Inc., a subsidiary of Bel Fuse Inc. RoHS Compliant • • • • • 0RCR-40S10x Features • • • • • • • Isolated Fixed Frequency High Efficiency High Power Density Low Cost Rev.F Input Under-Voltage Lockout Input Over-Voltage Shutdown OCP/SCP Remote On/Off Over Temperature Protection Class 1, Category 2, Non-Isolated DC/DC Converter (refer to IPC-9592) UL60950-1 Recognized (UL/cUL) (Pending) Applications • • • Networking Computers and peripherals Telecommunications Description The 0RCR-40S10x Series are isolated dc/dc converters that operate from a nominal 48 Vdc source. These converters use a full bridge power train to provide isolation and step down. These units will provide up to 300 W of output power from a nominal 48 Vdc input. These units are designed to be highly efficient and low cost. Features include remote on/off, over current protection and under voltage lockout. These converters are provided in an industry standard eighth-brick package. Part Selection Output Voltage 9.6 V Input Voltage 38 Vdc-55 Vdc Max. Output Current 40 A Max. Output Power 300 W Typical Efficiency 96.5% Model Number Active Low 0RCR-40S10L Model Number Active High 0RCR-40S100 Notes: Add “G” suffix at the end of the model number to indicate Tray Packaging. Part Number Explanation 0 R C R – 4 0 S 10 x 12 3 4 5 6 7 1---Through hole 2---RoHS 6, change “R” to “7” means RoHS 5 3---Series name, 1/8 Brick 4---Series code 5---Input range 48V wide (38-55V) 6---Output voltage (9.6V) 7---Suffix Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com 1 ISOLATED DC/DC CONVERTERS 48 Vdc Input 9.6 Vdc/40 A Output, 1/8 Brick Jun. 08, 2010 Bel Power Inc., a subsidiary of Bel Fuse Inc. Min -0.3 -0.3 2.4 -40 -40 Typ Max 60 0.8 18 85 125 Unit V V V °C °C Notes Absolute Maximum Ratings Parameter Input Voltage (continuous) Remote On/Off (Active Low) Remote On/Off (Active High) Ambient Temperature Storage Temperature Note: All specifications are typical at 25 °C unless otherwise stated. Input Specifications Parameter Input Voltage Input Current (full load) Input Current (no load) Remote Off Input Current Input Reflected Ripple Current (pk-pk) Input Reflected Ripple Current (rms) I2t Inrush Current Transient Turn-on Voltage Threshold Turn-off Voltage Threshold Input Over-Voltage Lockout Min 38 34 32 56 Typ 20 5 0.05 35.5 33.5 58 Max 55 8.8 150 30 50 20 0.1 37 35 60 Unit V A mA mA mA mA A2s V V V Tested with simulated source impedance of 10 uH, 5 Hz to 20 MHz; use a 100 uF/100 V electrolytic cap with ESR=1 ohm, at 200kHz at the input. Notes Note: All specifications are typical at 25 °C unless otherwise stated. Output Specifications Parameter Output Voltage Set Point Vin=38 V Vin=48 V Vin=55 V Load Regulation Vin=38 V Vin=48 V Vin=55 V Line Regulation Regulation Over Temperature (-40 °C to +85 °C) Output Current Current Limit Threshold Vin=38 V Vin=48 V Vin=55 V 46 38 31 53 44 38 60 50 45 A A A 0 0.16 0.13 0.10 3.4 100 0.25 0.20 0.15 4.0 150 40 V V V V mV A Max output power 300W lo=0 A - Iomax 7.15 9.10 10.45 7.30 9.24 10.62 7.6 9.6 11.0 V V V lo=0 A - Iomax Min Typ Max Unit Notes Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com 2 ISOLATED DC/DC CONVERTERS 48 Vdc Input 9.6 Vdc/40 A Output, 1/8 Brick Jun. 08, 2010 Bel Power Inc., a subsidiary of Bel Fuse Inc. Output Specifications (continued) Parameter Short Circuit Surge Transient Ripple and Noise (rms) Ripple and Noise (pk-pk) Turn on Time Overshoot at Turn on Output Capacitance Transient Response △V Overshoot 50%~75% of Max Load Settling Time △V Overshoot 75%~50% of Max Load Settling Time Min 47 Typ 1.5 25 90 20 0 Max 2.5 50 150 30 3 3750 Unit As mV mV mS % uF Vin=48 V, 0-20 MHz BW, with a 1 uF ceramic cap and a 47 uF tantalum cap at the output. 2 Notes Vin= 48 V - 100 100 - 150 150 - mV uS mV uS Test conditions: di/dt = 0.5 A/uS, Vin=48 V, Ta=25°C, with a 47 uF tantalum cap at the output. Notes: All specifications are typical at nominal input, full load at 25 °C unless otherwise stated. General Specifications Parameter Efficiency Switching Frequency Isolation Capacitance Input to Output Isolation Voltage Over Temperature Protection Min 95.5 120 Typ 97 150 1500 1500 120 Max 180 Unit % kHz pF V °C Average PCB temperature will not exceed 120°C. Calculated Per Bell Core SR-332 (Vin=48 V; IO=80% full load; Ta = 25 °C) Notes Vin=48 V, full load FIT Weight Dimensions Inches (L × W × H) Millimeters (L × W × H) - TBD 45 2.30 x 0.896 x 0.48 58.41 x 22.76 x 12.2 - g - Note: All specifications are typical at 25 °C unless otherwise stated. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com 3 ISOLATED DC/DC CONVERTERS 48 Vdc Input 9.6 Vdc/40 A Output, 1/8 Brick Jun. 08, 2010 Bel Power Inc., a subsidiary of Bel Fuse Inc. Control Specifications Parameter Remote On/Off Signal Low (Unit On) Signal High (Unit Off) Signal Low (Unit On) Signal High (Unit Off) Active Low Active High Min -0.3 2.4 -0.3 2.4 Typ Max 0.8 18 0.8 18 Unit V V V V Notes The remote on/off pin open, Unit Off. The remote on/off pin open, Unit On. Efficiency Data 38V 100.00% 98.00% 96.00% 94.00% 92.00% 90.00% 88.00% 86.00% 84.00% 82.00% 80.00% 0A 4.4A 11A 22A 33A 42A Output current 38V Efficiency 48V 100.00% 98.00% 96.00% Efficiency 94.00% 92.00% 90.00% 88.00% 86.00% 84.00% 82.00% 80.00% 0A 3.3A 8.25A 16.5A 24.75A 33A Output current 48V Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com 4 ISOLATED DC/DC CONVERTERS 48 Vdc Input 9.6 Vdc/40 A Output, 1/8 Brick Jun. 08, 2010 Bel Power Inc., a subsidiary of Bel Fuse Inc. Efficiency Data (continued) 55V 100.00% 98.00% 96.00% Efficiency 94.00% 92.00% 90.00% 88.00% 86.00% 84.00% 82.00% 80.00% 0A 2.85A 7.125A 14.25A 21.375A 28.5A Output current 55V Thermal Derating Curves Vin=38 V Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com 5 ISOLATED DC/DC CONVERTERS 48 Vdc Input 9.6 Vdc/40 A Output, 1/8 Brick Jun. 08, 2010 Bel Power Inc., a subsidiary of Bel Fuse Inc. Thermal Derating Curves (continued) Vin=48 V Vin=55 V Note: Maximum output power derating curves vs. ambient air temperature for airflow rates of 0 LFM through 400 LFM with air flowing from input to output. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com 6 ISOLATED DC/DC CONVERTERS 48 Vdc Input 9.6 Vdc/40 A Output, 1/8 Brick Jun. 08, 2010 Bel Power Inc., a subsidiary of Bel Fuse Inc. Ripple and Noise Waveform Note: Ripple and noise at full load, 48 Vdc input, with a 1µF ceramic capacitor and 47µF tantalum capacitor at the output, and Ta=25 deg C. Transient Response Waveforms 50% to 75% load Transient 75% to 50% load Transient Note: Transient at 48 Vdc input and Ta=25 deg C, External Load Capacitance Co=47uF (Tantalum). Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com 7 ISOLATED DC/DC CONVERTERS 48 Vdc Input 9.6 Vdc/40 A Output, 1/8 Brick Jun. 08, 2010 Bel Power Inc., a subsidiary of Bel Fuse Inc. Mechanical Outline Pin Connections Pin 1 2 3 4 5 Function Vin+ Enable VinVoutVout+ Pin Size 0.040’’ 0.040’’ 0.040’’ 0.060’’ 0.060’’ Note: This module is recommended and compatible with Pb-Free Wave Soldering and must be soldered using a peak solder temperature of no more than 260 ºC for less than 5 seconds. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com 8 ISOLATED DC/DC CONVERTERS 48 Vdc Input 9.6 Vdc/40 A Output, 1/8 Brick Jun. 08, 2010 Bel Power Inc., a subsidiary of Bel Fuse Inc. Revision History Date 2007-05-16 2007-09-12 Revision A B First release 1,Add mechanical drawing; 2.Add thermal derating curve; 3.Add Efficiency curve; 4.Add ripple and noise picture; 5.Add Transient Response picture 1.Increase the no load input current; 2. Add the output DC Current Limit @Vin=48V,Vin=55V; 3.Decrease the minimum otuput voltage set point; 4.Turn on Time 1.Input Reflected Ripple Current; 2.Load Regulation; 3.Output Ripple and Noise; 4.Efficiency;5.Turn on Voltage Threshold;6.Turn off Voltage Threshold;6.No Load Input Current.7.Mechanical Drawing. Update description 1. Update output capacitance; 2. Update mechanical drawing, change the max height to 0.48 Changes Detail Approval XQ Han XQ Han 2007-12-26 C XQ Han 2008-09-08 2008-12-18 2010-06-08 D E F XQ Han XQ Han XF Jiang RoHS Compliance Complies with the European Directive 2002/95/EC, calling for the elimination of lead and other hazardous substances from electronic products. ©2010 Bel Fuse Inc. Specifications subject to change without notice. 060810 9 CORPORATE Bel Fuse Inc. 206 Van Vorst Street Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com FAR EAST Bel Fuse Ltd. 8F/ 8 Luk Hop Street San Po Kong Kowloon, Hong Kong Tel 852-2328-5515 Fax 852-2352-3706 www.belfuse.com EUROPE Bel Fuse Europe Ltd. Preston Technology Management Centre Marsh Lane, Suite G7, Preston Lancashire, PR1 8UD, U.K. Tel 44-1772-556601 Fax 44-1772-888366 www.belfuse.com