RS-485 Port Protection Evaluation Board 2
Introduction
This evaluation board serves as an aid in evaluating circuit protection on RS-485 serial device port solutions using Bourns® TBU® High-Speed Protector (HSP), MOV and TVS products to meet the required industry standards on RS-485 port interfaces. The recommended Bourns® TBU® HSP solution offers enhanced performance features over competing technologies, which can help the design engineer to increase the surge & transient protection level on RS-485 ports and place the entire circuit protection solution into a smaller PCB area. Bourns has developed a RS-485 evaluation board (measuring 50 mm x 25 mm x 1.2 mm) manufactured using FR4 PCB with nickel gold plating on top and bottom sides.
2 1
Line A
Unprotected
1
40 mils trace
1
2
Protected
1 1
Load A
II
2 1
J1
MOV1
2
GDT1
1 3
TBU® HSP 1
I
3
TVS1
2
TVS3 2
NU
TVS5
3
TISP1
II
J3
I
1 2
GDT3
2 2 2
2
II
3
I NU
MOV2
1 1 2
GDT2
1
TBU® HSP 2
2
TVS2
1
TVS4 1
II
I
TISP2
1 2
J2
Line B
Unprotected
40 mils trace
Protected
Load B
J4
Figure 1
RS-485 Evaluation Board 2 Schematic
How to Connect the Evaluation Board for Test Set-up
• Connect J1 and J2 to the exposed lines. • Connect J3 and J4 to the RS-485 IC device. Figure 2
* In addition to the two TBU® HSPs, the default configuration of this board uses two MOVs (MOV1, MOV2) and a single TVS diode array (TVS5). The board allows different configurations: • 2 MOVs (MOV1 and MOV2) may be replaced by a) 2 single 2031 GDTs (GDT1 and GDT2) or b) a dual 2030 GDT (GDT3, not yet released) • 1 TVS diode array (TVS3) may be replaced with a) 2 SMB TVS diodes (TVS1, TVS2) or b) 2 SOT23 TVS diodes (TVS3, TVS4) or c) 2 SOT23-5 thyristor devices (TISP1, TISP2)
RS-485 Evaluation Board 2 Top Side Layout*
Table 1
RS-485 Evaluation Board 2 Bill of Materials
No.
1 2 3
Part Number
TBU-CA065-300-WH MOV-10D201K CDSOT23-SM712
Qty.
2 2 2
Description
TBU® Single Bidirectional Line 650 V 300 mA Single Line 10 mm MOV 200 V Dual Bidirectional Line 7 V / 12 V
Reference
TBU® HSP 1, TBU® HSP 2 MOV1, MOV2 TVS5
11/11 • FU1107
RS-485 Port Protection Evaluation Board 2
Performance Graphs
Run
T
T
Trig?
PreVu
T
T
Trig?
Ch1 Max 545 V 1 4 Ch1 Min -390 V Ch4 Max 11.3 mA Ch4 Min -2.55 A Ch1 500 V Ch4 5.00 A Ω M 10.0 ns
T 20.40 %
Ch1 Max 329 V 1 4 Ch1 Min -20.5 V
Ch4 Max 1.98 A Ch4 Min -81.1 mA Ch1 200 V Ch4 1.00 A Ω M 400 ns
T 31.60 %
A Ch1
-380 V
A Ch1
116 V
Ch 1: input voltage / surge / fault to TBU® HSP Ch 4: TBU® HSP current
The ohm unit following the current units shown for Channel 4 (i.e. AOhm) indicates that a 50 ohm termination was used internal to the oscilloscope
Ch 1: input voltage / surge / fault to TBU® HSP Ch 4: TBU® HSP current
The ohm unit following the current units shown for Channel 4 (i.e. AOhm) indicates that a 50 ohm termination was used internal to the oscilloscope
Figure 3
ESD +8 KV Contact Discharge (IEC-61000-4-2)
Figure 4
Surge 1.2/50 5 KV
Run
T
T
Trig’d
Run
T
T
Trig’d
Ch1 Max 124.4 V 1 4 Ch4 Max 365.4 mA Ch4 Min -322.4 mA 1 4
Ch1 Max 28.3 V Ch4 Max 451.8 mA Ch4 Min -395.7 mA
Ch1
100 V Ch4 200 mA Ω
M 4.00 ms
T 20.20 %
A Line
116 V
Ch1
20.0 V Ch4 200 mA Ω
M 4.00 ms
T 20.20 %
A Line
116 V
Ch 1: input voltage / surge / fault to TBU® HSP Ch 4: TBU® HSP current
The ohm unit following the current units shown for Channel 4 (i.e. AOhm) indicates that a 50 ohm termination was used internal to the oscilloscope
Ch 1: input voltage / surge / fault to TBU® HSP Ch 4: TBU® HSP current
The ohm unit following the current units shown for Channel 4 (i.e. AOhm) indicates that a 50 ohm termination was used internal to the oscilloscope
Figure 5
120 Vrms
Figure 6
28 Vrms
Reference
For more information on implementing advanced circuit protection technologies for RS-485 ports, please review the Bourns RS-485 application note: http://www.bourns.com/data/global/pdfs/Bourns_RS-485_AppNote.pdf For further technical support and for complete circuit protection solutions, please visit
www.bourns.com
11/11 • FU1107
“TBU” is a registered trademark of Bourns, Inc. in the U.S., Taiwan and European Community. “Bourns” is a registered trademark of Bourns, Inc. in the U.S. and other countries. COPYRIGHT© 2011 • BOURNS, INC. • 11/11 • e/FU1107
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