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BQ24620RVAT

BQ24620RVAT

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    VQFN-16_3.5X3.5MM-EP

  • 描述:

    IC SYNC SW-MODE BAT CHRGR 16VQFN

  • 数据手册
  • 价格&库存
BQ24620RVAT 数据手册
Product Folder Sample & Buy Support & Community Tools & Software Technical Documents bq24620 SLUS893B – MARCH 2010 – REVISED JUNE 2015 bq24620 Stand-Alone Synchronous Switched-Mode Lithium Phosphate Battery Charger With Low Iq 1 Features 2 Applications • • • • • • • • • • • • • • • • • 300-kHz NMOS-NMOS Synchronous Buck Converter Stand-Alone Charger Designed Specifically for Lithium Phosphate 5-V to 28-V VCC Operating Range, Supports 1 to 7 Battery Cells High-Accuracy Voltage and Current Regulation – ±0.5% Charge Voltage Accuracy – ±3% Charge Current Accuracy Integration – Internal Loop Compensation – Internal Soft Start Safety – Input Overvoltage Protection – Battery Thermistor Sense Suspend Charge at Hot/Cold Charge Suspend and Automatically ICHARGE/8 at WARM/COOL – Battery Detection – Built-In Safety Timer – Charge Overcurrent Protection – Battery Short Protection – Battery Overvoltage Protection – Thermal Shutdown Status Outputs – Adapter Present – Charger Operation Status Charge Enable Pin 6-V Gate Drive for Synchronous Buck Converter 30-ns Driver Dead Time and 99.95% Maximum Effective Duty Cycle 16-Pin 3.5-mm × 3.5-mm QFN Package Energy Star Low Iq – < 15-μA Off-State Battery Discharge Current – < 1.5-mA Off-State Input Quiescent Current Power Tools and Portable Equipment Personal Digital Assistants Handheld Terminals Industrial and Medical Equipment Netbooks, Mobile Internet Devices, and Ultramobile PCs 3 Description The bq24620 device is a highly integrated lithium phosphate switched-mode battery charge controller. The device offers a constant-frequency synchronous switching PWM controller with high-accuracy charge current and voltage regulation, charge preconditioning, termination, and charge status monitoring. The bq24620 charges the battery in three phases: preconditioning, constant current, and constant voltage. Device Information(1) PART NUMBER bq24620 PACKAGE VQFN (16) BODY SIZE (NOM) 3.50 mm × 3.50 mm (1) For all available packages, see the orderable addendum at the end of the data sheet. Simplified Schematic ADAPTER CE VREF HIDRV ISET STAT ADAPTER PG VREF PH bq24620 1 LODRV Battery pack SRP SRN VFB TS 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. bq24620 SLUS893B – MARCH 2010 – REVISED JUNE 2015 www.ti.com Table of Contents 1 2 3 4 5 6 7 8 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Device Comparison Table..................................... Pin Configuration and Functions ......................... Specifications......................................................... 1 1 1 2 3 3 4 7.1 7.2 7.3 7.4 7.5 7.6 4 5 5 5 5 9 Absolute Maximum Ratings ..................................... ESD Ratings.............................................................. Recommended Operating Conditions....................... Thermal Information .................................................. Electrical Characteristics........................................... Typical Characteristics .............................................. Detailed Description ............................................ 11 8.1 Overview ................................................................. 11 8.2 Functional Block Diagram ....................................... 12 8.3 Feature Description................................................. 13 8.4 Device Functional Modes........................................ 22 9 Application and Implementation ........................ 23 9.1 Application Information............................................ 23 9.2 Typical Application ................................................. 23 10 Power Supply Recommendations ..................... 29 11 Layout................................................................... 29 11.1 Layout Guidelines ................................................. 29 11.2 Layout Example .................................................... 30 12 Device and Documentation Support ................. 31 12.1 12.2 12.3 12.4 12.5 12.6 Device Support...................................................... Documentation Support ........................................ Community Resources.......................................... Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 31 31 31 31 31 31 13 Mechanical, Packaging, and Orderable Information ........................................................... 31 4 Revision History Changes from Revision A (October 2011) to Revision B • Page Added ESD Ratings table, Feature Description section, Device Functional Modes, Application and Implementation section, Power Supply Recommendations section, Layout section, Device and Documentation Support section, and Mechanical, Packaging, and Orderable Information section .................................................................................................. 1 Changes from Original (March 2010) to Revision A Page • Changed description for PH and BTST pins .......................................................................................................................... 4 • Replaced Thermal Information table ...................................................................................................................................... 5 • Corrected Equation 11 ......................................................................................................................................................... 24 2 Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 bq24620 www.ti.com SLUS893B – MARCH 2010 – REVISED JUNE 2015 5 Device Comparison Table Cell chemistry bq24620 bq24630 Lithium phosphate Lithium phosphate 1 to 7 1 to 7 1.8 to 26 1.8 to 26 5 to 28 5 to 28 32 32 Number of cells in series (minimum to maximum, 4.2 V/cell) Charge voltage (minimum to maximum) (V) Input voltage range (minimum to maximum) (V) Input overvoltage (V) Maximum battery charging current (A) 10 10 Switching frequency (kHz) 300 300 JEITA charging temperature profile No No DPM No IIN DPM 6 Pin Configuration and Functions BTST HIDRV PH LODRV RVA Package 16-Pin VQFN Top View 16 15 14 13 12 REGN VCC 1 CE OAR (bq24620) 2 11 GND QFN-16 TOP VIEW STAT 3 10 SRP TS 4 6 7 8 ISET VFB PG 5 VREF 9 SRN Pin Functions PIN DESCRIPTION NAME NO. BTST 16 PWM high-side driver negative supply. Connect the 0.1-μF bootstrap capacitor from PH to BTST, and a bootstrap Schottky diode from REGN to BTST. CE 2 Charge enable active-HIGH logic input. HI enables charge. LO disables charge. The CE pin has an internal 1-MΩ pulldown resistor. GND 11 Low-current sensitive analog/digital ground. On PCB layout, connect with thermal pad underneath the IC. HIDRV 15 PWM high-side driver output. Connect to the gate of the high-side power MOSFET with a short trace. ISET 7 Charge current set input. The voltage of ISET pin programs the charge current regulation, precharge current and termination current set-point. LODRV 13 PWM low-side driver output. Connect to the gate of the low-side power MOSFET with a short trace. Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 3 bq24620 SLUS893B – MARCH 2010 – REVISED JUNE 2015 www.ti.com Pin Functions (continued) PIN NAME DESCRIPTION NO. PG 5 Open-drain power good status output. The transistor turns on when a valid VCC is detected. The transistor is turned off in the sleep mode. PG can be used to drive an LED or communicate with a host processor. The PG pin can be used to drive ACFET and BATFET. PH 14 PWM high-side driver negative supply. Connect to the phase-switching node (junction of the low-side power MOSFET drain, high-side power MOSFET source, and output inductor). REGN 12 PWM low-side driver positive 6-V supply output. Connect a 1-μF ceramic capacitor from REGN to the PGND pin, close to the IC. Use for low-side driver and high-side driver bootstrap voltage by connecting a small-signal Schottky diode from REGN to BTST. SRN 9 Charge current sense resistor, negative input. A 0.1-μF ceramic capacitor is placed from SRN to SRP to provide differential-mode filtering. An optional 0.1-μF ceramic capacitor is placed from the SRN pin to GND for common-mode filtering. SRP 10 Charge current sense resistor, positive input. A 0.1-μF ceramic capacitor is placed from SRN to SRP to provide differential-mode filtering. A 0.1-μF ceramic capacitor is placed from SRP pin to GND for common-mode filtering. STAT 3 Open-drain charge status pin to indicate various charger operations (See Table 2) Thermal pad — Exposed pad beneath the IC. Always solder the thermal pad to the board, and have vias on the thermal-pad plane star-connecting to GND and ground plane for high-current power converter. It also serves as a thermal pad to dissipate the heat. TS 4 Temperature qualification voltage input for battery pack negative-temperature-coefficient thermistor. Program the hot and cold temperature window with a resistor divider from VREF to TS to GND. VCC 1 IC power positive supply. Connect through a 10-Ω resistor to the common-source (diode-OR) point: source of highside P-channel MOSFET and source of reverse-blocking power P-channel MOSFET. Or connect through a 10-Ω resistor to the cathode of the input diode. Place a 1-μF ceramic capacitor from VCC to GND pin close to the IC. VFB 8 Output voltage analog feedback adjustment. Connect the output of a resistive voltage divider from the battery terminals to this node to adjust the output battery regulation voltage. VREF 6 3.3-V regulated voltage output. Place a 1-μF ceramic capacitor from VREF to the GND pin close to the IC. This voltage could be used for programming of voltage and current regulation and for programming the TS threshold. 7 Specifications 7.1 Absolute Maximum Ratings (1) (2) (3) over operating free-air temperature range (unless otherwise noted) MIN MAX –0.3 33 PH –2 36 VFB –0.3 16 REGN, LODRV, TS –0.3 7 BTST, HIDRV with respect to GND –0.3 39 VREF, ISET –0.3 3.6 SRP–SRN VCC, SRP, SRN, CE, STAT, PG Voltage Maximum difference voltage UNIT V –0.5 0.5 V Junction temperature, TJ –40 155 °C Storage temperature, Tstg –55 155 °C (1) (2) (3) 4 Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. All voltages are with respect to GND if not specified. Currents are positive into, negative out of the specified terminal. Consult the packaging section of the data book for thermal limitations and considerations of packages. Must have a series resistor between battery pack to VFB if battery pack voltage is expected to be greater than 16 V. Usually the resistor-divider top resistor takes care of this. Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 bq24620 www.ti.com SLUS893B – MARCH 2010 – REVISED JUNE 2015 7.2 ESD Ratings VALUE V(ESD) (1) (2) Electrostatic discharge Human body model (HBM), per ANSI/ESDA/JEDEC JS-001 (1) ±2000 Charged device model (CDM), per JEDEC specification JESD22C101 (2) ±500 UNIT V JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. 7.3 Recommended Operating Conditions MIN VCC, SRP, SRN, CE, STAT, PG PH Voltage NOM MAX –0.3 28 –2 30 VFB –0.3 14 REGN, LODRV, TS –0.3 6.5 BTST, HIDRV with respect to GND –0.3 34 ISET –0.3 3.3 VREF Maximum difference voltage UNIT V 3.3 SRP–SRN –0.2 0.2 V TJ Junction temperature 0 125 °C Tstg Storage temperature –55 155 °C 7.4 Thermal Information bq24620 THERMAL METRIC (1) RVA [VQFN] UNIT 16 PINS RθJA Junction-to-ambient thermal resistance RθJC(top) Junction-to-case (top) thermal resistance RθJB ψJT ψJB RθJC(bot) (1) 43.8 °C/W 81 °C/W Junction-to-board thermal resistance 16 °C/W Junction-to-top characterization parameter 0.6 °C/W Junction-to-board characterization parameter 15.77 °C/W Junction-to-case (bottom) thermal resistance 4 °C/W For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report, SPRA953. 7.5 Electrical Characteristics 5 V ≤ VVCC ≤ 28 V, 0°C < TJ< 125°C, typical values are at TA= 25°C, with respect to GND unless otherwise noted PARAMETER TEST CONDITIONS MIN TYP MAX UNIT OPERATING CONDITIONS VVCC_OP VCC input voltage operating range 5 28 V 15 μA QUIESCENT CURRENTS IBAT IAC Total battery discharge current (sum of currents into VCC, BTST, PH, SRP, SRN, VFB), VFB ≤ 2.1 V Adapter supply current (current into VCC pin) VVCC < VSRN, VVCC > VUVLO (SLEEP) VVCC > VSRN, VVCC > VUVLO CE = LOW (IC quiescent current) 1 1.5 VVCC > VSRN, VVCC >VVCCLOW , CE = HIGH, charge done 2 5 VVCC > VSRN, VVCC >VVCCLOW , CE = HIGH, Charging, Qg_total = 20 nC, VVCC = 20 V mA 12 CHARGE VOLTAGE REGULATION VFB Feedback regulation voltage 1.8 Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 V 5 bq24620 SLUS893B – MARCH 2010 – REVISED JUNE 2015 www.ti.com Electrical Characteristics (continued) 5 V ≤ VVCC ≤ 28 V, 0°C < TJ< 125°C, typical values are at TA= 25°C, with respect to GND unless otherwise noted PARAMETER Charge voltage regulation accuracy IVFB Input leakage current into VFB pin TEST CONDITIONS MIN TYP MAX TJ = 0°C to 85°C –0.5% 0.5% TJ = –40°C to 125°C –0.7% 0.7% VFB = 1.8 V 100 UNIT nA CURRENT REGULATION – FAST CHARGE VISET ISET voltage range VIREG_CHG SRP–SRN current-sense voltage range VIREG_CHG = VSRP – VSRN KISET Charger current-set factor; amps of charge current per volt on ISET pin) RSENSE = 10 mΩ IISET Leakage current in to ISET Pin 2 0 100 5 VIREG_CHG = 40 mV Charge current regulation accuracy 0 –3% V mV A/V 3% VIREG_CHG = 20 mV –4% 4% VIREG_CHG = 5 mV –25% 25% VIREG_CHG = 1.5 mV (VSRN > 3.1 V) –40% 40% VISET = 2 V 100 nA 200 mA CURRENT REGULATION – PRECHARGE Precharge current RSENSE = 10 mΩ, VFB < VLOWV 50 125 CHARGE TERMINATION Termination current range RSENSE = 10 mΩ ICHARGE/10 Termination current-set factor; amps of termination current per volt on ISET pin KTERM Termination current accuracy A 0.5 A/V VITERM = 10 mV –10% 10% VITERM = 5 mV –25% 25% VITERM = 1.5 mV –45% 45% Deglitch time for termination (both edge) 100 tQUAL Termination qualification time VBAT > VRECH and ICHARGE < ITERM IQUAL Termination qualification time Discharge current once termination is detected ms 250 ms 2 mA INPUT UNDERVOLTAGE LOCKOUT COMPARATOR (UVLO) VUVLO AC undervoltage rising threshold VUVLO_HYS AC undervoltage hysteresis, falling Measure on VCC 3.65 3.85 4 V 350 mV 4.1 V VCC LOWV COMPARATOR Falling threshold, disable charge Measure on VCC Rising threshold, resume charge 4.35 4.5 V 100 150 mV SLEEP COMPARATOR (REVERSE DISCHARGING PROTECTION) VSLEEP _FALL VSLEEP_HYS SLEEP falling threshold VVCC – VSRN to enter SLEEP 40 SLEEP hysteresis 500 SLEEP rising delay VCC falling below SRN, delay to pull up PG SLEEP falling delay VCC rising above SRN, delay to pull down PG SLEEP rising shutdown deglitch SLEEP falling powerup deglitch mV 1 µs 30 ms VCC falling below SRN, Delay to enter SLEEP mode 100 ms VCC rising above SRN, Delay to come out of SLEEP mode 30 ms BAT LOWV COMPARATOR VLOWV LOWV rising threshold (precharge to fast charge) VLOWV_HYS LOWV hysteresis Measured on VFB pin 0.333 0.35 0.367 V 100 mV LOWV rising deglitch VFB falling below VLOWV 25 ms LOWV falling deglitch VFB rising above VLOWV + VLOWV_HYS 25 ms RECHARGE COMPARATOR VRECHG 6 Recharge threshold (with respect to VREG) Measured on VFB pin Recharge rising deglitch VFB decreasing below VRECHG 10 ms Recharge falling deglitch VFB increasing above VRECHG 10 ms Submit Documentation Feedback 110 125 140 mV Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 bq24620 www.ti.com SLUS893B – MARCH 2010 – REVISED JUNE 2015 Electrical Characteristics (continued) 5 V ≤ VVCC ≤ 28 V, 0°C < TJ< 125°C, typical values are at TA= 25°C, with respect to GND unless otherwise noted PARAMETER TEST CONDITIONS MIN TYP MAX UNIT BAT OVERVOLTAGE COMPARATOR VOV_RISE Overvoltage rising threshold As percentage of VFB 108% VOV_FALL Overvoltage falling threshold As percentage of VFB 105% INPUT OVERVOLTAGE COMPARATOR (ACOV) VACOV AC overvoltage rising threshold on VCC VACOV_HYS AC overvoltage falling hysteresis 31.04 32 32.96 V 1000 mV AC overvoltage rising deglitch Delay to changing the STAT pins 1 ms AC overvoltage falling deglitch Delay to changing the STAT pins 1 ms 145 °C 15 °C THERMAL SHUTDOWN COMPARATOR TSHUT Thermal shutdown rising temperature Temperature increasing Thermal shutdown hysteresis TSHUT_HYS Thermal shutdown rising deglitch Temperature increasing 100 μs Thermal shutdown falling deglitch Temperature decreasing 10 ms THERMISTOR COMPARATOR VLTF Cold temperature rising threshold VLTF_HYS Cold temperature hysteresis VCOOL Cool temperature rising threshold VCOOL_HYS Cool temperature hysteresis VWARM Warm temperature rising threshold VWARM_HYS Warm temperature hysteresis Charger suspended below this temperature Charger enabled, cuts back to ICHARGE/8 below this temperature Charger cuts back to ICHARGE/8 above this temperature VHTF Hot temperature rising threshold Charger suspended above this temperature before initiating charge VTCO Cutoff temperature rising threshold Charger suspended above this temperature during initiating charge Deglitch time for temperature out-ofrange detection VTS > VLTF, or VTS < VTCO, or VTS < VHTF Deglitch time for temperature in-validrange detection 72.5% 73.5% 74.5% 0.2% 0.4% 0.6% 70.2% 70.7% 71.2% 0.2% 0.6% 1.0% 47.5% 48% 48.5% 1.0% 1.2% 1.4% 36.2% 37% 37.8% 33.7% 34.4% 35.1% 400 ms VTS < VLTF – VLTF_HYS or VTS >VTCO, or VTS > VHTF 20 ms Deglitch time for current reduction to ICHARGE/8 due to warm or cool temperature VTS > VCOOL, or VTS < VWARM 25 ms Deglitch time to charge at ICHARGE from ICHARGE/8 when resuming from warm or cool temperatures VTS < VCOOL - VCOOL_HYS, or VTS > VWARM VWARM_HYS 25 ms Charge current due to warm or cool temperatures VCOOL < VTS < VLTF, or VWARM < VTS < VHTF, or VWARM < VTS < VTCO ICHARGE/8 CHARGE OVERCURRENT COMPARATOR (CYCLE-BY-CYCLE) Charge overcurrent, falling threshold VOC Current rising, in nonsynchronous mode, measure on V(SRP-SRN), VSRP < 2 V 45.5 Current rising, as percentage of V(IREG_CHG), in synchronous mode, VSRP > 2.2 V mV 160% Charge overcurrent, threshold floor Minimum OCP threshold in synchronous mode, measure on V(SRP-SRN), VSRP > 2.2 V 50 mV Charge overcurrent, threshold ceiling Maximum OCP threshold in synchronous mode, measure on V(SRP-SRN), VSRP > 2.2 V 180 mV CHARGE UNDERCURRENT COMPARATOR (CYCLE-BY-CYCLE) VISYNSET Charge undercurrent, falling threshold Switch from STNCH to NON-SYNCH, VSSP > 2.2 V 1 5 9 mV BATTERY SHORTED COMPARATOR (BATSHORT) VBATSHT BAT short falling threshold, forced nonsyn mode VBATSHT_HYS BAT short rising hysteresis VBATSHT_DEG Deglitch on both edges VSRP falling 2 200 mV 1 μs Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 V 7 bq24620 SLUS893B – MARCH 2010 – REVISED JUNE 2015 www.ti.com Electrical Characteristics (continued) 5 V ≤ VVCC ≤ 28 V, 0°C < TJ< 125°C, typical values are at TA= 25°C, with respect to GND unless otherwise noted PARAMETER TEST CONDITIONS MIN TYP MAX UNIT LOW CHARGE CURRENT COMPARATOR VLC Average low charge current, falling threshold VLC_HYS Low charge current, rising hysteresis VLC_DEG Deglitch on both edges Measure on V(SRP-SRN), forced into nonsynchronous mode 1.25 mV 1.25 mV 1 μs VREF REGULATOR VVREF_REG VREF regulator voltage VVCC > VUVLO (0 – 35 mA Load) IVREF_LIM VREF current limit VVREF = 0 V, VVCC > VUVLO 3.267 35 3.3 3.333 V mA REGN REGULATOR VREGN_REG REGN regulator voltage VVCC > 10 V, CE = HIGH (0 – 40 mA Load) 5.7 IREGN_LIM REGN current limit VREGN = 0 V, VVCC > VUVLO 40 6 6.3 V mA SAFETY TIMER TPRECHG Precharge safety timer range (1) TCHARGE Internal fast-charge safety timer (1) Precharge time before fault occurs 1440 1800 2160 s 4.25 5 5.75 Hr 200 mA BATTERY DETECTION tWAKE Wake timer Max time charge is enabled IWAKE Wake current RSENSE = 10 mΩ tDISCHARGE Discharge timer Max time discharge current is applied IDISCHARGE Discharge current IFAULT Fault current after a time-out fault VWAKE Wake threshold (relative to VREG) Voltage on VFB to detect battery absent during wake Discharge threshold Voltage on VFB to detect battery absent during discharge 0.35 V VDISCH 500 50 125 ms 1 s 8 mA 2 mA 125 mV PWM HIGH-SIDE DRIVER (HIDRV) RDS_HI_ON High-side driver (HSD) turnon resistance VBTST – VPH = 5.5 V 3.3 6 Ω RDS_HI_OFF High-side driver turnoff resistance VBTST – VPH = 5.5 V 1 1.3 Ω VBTST_REFRESH Bootstrap refresh comparator threshold voltage VBTST – VPH when low-side refresh pulse is requested 4 4.2 V PWM LOW-SIDE DRIVER (LODRV) RDS_LO_ON Low-side driver (LSD) turnon resistance RDS_LO_OFF Low-side driver turnoff resistance 4.1 7 Ω 1 1.4 Ω PWM DRIVERS TIMING Driver dead time Dead time when switching between LSD and HSD, no load at LSD and HSD 30 ns PWM OSCILLATOR VRAMP_HEIGHT PWM ramp height As percentage of VCC 7% PWM switching frequency (1) 255 300 345 kHz INTERNAL SOFT START (Eight Steps to Regulation Current ICHARGE) Soft-start steps Soft-start step time 8 step 1.6 ms 1.5 s CHARGER SECTION POWER-UP SEQUENCING Charge-enable delay after power up Delay from when CE = 1 to when the charger is allowed to turn on LOGIC I/O PIN CHARACTERISTICS VIN_LO CE input-low threshold voltage VIN_HI CE input-high threshold voltage VBIAS_CE CE input bias current V = 3.3 V (CE has internal 1-MΩ pulldown resistor) VOUT_LO STAT, PG output-low saturation voltage Sink current = 5 mA 0.5 V IOUT_HI Leakage current V = 32 V 1.2 µA (1) 8 0.8 V 6 μA 2.1 V Verified by design. Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 bq24620 www.ti.com SLUS893B – MARCH 2010 – REVISED JUNE 2015 7.6 Typical Characteristics Table 1. Table Of Graphs FIGURE Figure 1 Charge Enable Figure 2 Current Soft Start (CE = 1) Figure 3 Charge Disable Figure 4 Continuous Conduction Mode Switching Waveforms Figure 5 Cycle-by-Cycle Synchronous to Nonsynchronous Figure 6 Battery Insertion Figure 7 Battery-to-Ground Short Protection Figure 8 Efficiency vs Output Current Figure 9 10 V/div 10 V/div REF, REGN, and PG Power Up (CE = 1) PH 2 A/div IBAT REGN 5 V/div CE 5 V/div 2 V/div VREF 5 V/div /PG 2 V/div VCC LODRV t − Time = 200 ms/div Figure 2. Charge Enable 10 V/div 10 V/div t − Time = 4 ms/div Figure 1. REF, REGN, and PG Power Up (CE = 1) LDRV 2 V/div 5 V/div PH 2 A/div 5 V/div IBAT 5 V/div LODRV 2 A/div PH CE IL CE t − Time = 4 ms/div Figure 3. Current Soft Start (CE = 1) t − Time = 4 μs/div Figure 4. Charge Disable Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 9 bq24620 www.ti.com 20 V/div SLUS893B – MARCH 2010 – REVISED JUNE 2015 LODRV PH 2 A/div 2 A/div 5 V/div 20 V/div HIDRV 5 V/div 5 V/div PH IL LODRV IL t − Time = 200 ns/div t – Time = 200 ns/div Figure 6. Cycle-by-Cycle Synchronous to Nonsynchronous 5 V/div 10 V/div 20 V/div Figure 5. Continuous Conduction Mode Switching Waveform 2 A/div 2 A/div PH 10 V/div 10 V/div IL VBAT PH LDRV IL VBAT t – Time = 4 ms/div t – Time = 200 ms/div Figure 8. Battery-to-GND Short Protection Figure 7. Battery Insertion 98 96 94 Efficiency - % 92 90 24 Vin, 6 cell 88 24 Vin, 5 cell 86 12 Vin, 2 cell 84 12 Vin, 1 cell 82 80 0 1 2 5 4 3 IBAT - Output Current - A 6 7 8 Figure 9. Efficiency vs Output Current 10 Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 bq24620 www.ti.com SLUS893B – MARCH 2010 – REVISED JUNE 2015 8 Detailed Description 8.1 Overview The bq24620 device is a stand-alone, integrated lithium phosphate battery charger. The device employs a switched-mode synchronous buck PWM controller with constant switching frequency. The bq24620 has a battery detect scheme that allows it to automatically detect the presence and absence of a battery. When the battery is detected, charging begins in one of three phases (depending upon battery voltage): precharge, constant current (fast-charge current regulation), and constant voltage (fast-charge voltage regulation). The device will terminate charging when the termination current threshold has been reached and will begin a recharge cycle when the battery voltage has dropped below the recharge threshold (VRECHG). Constant (fastcharge) current and termination current can be configured through the ISET pin, allowing for flexibility in battery charging profile. During charging, the integrated fault monitors of the device, such as battery overvoltage protection, battery short detection (VBATSHT), thermal shutdown (internal TSHUT and TS pin), and input voltage protection (VACOV and VUVLO), ensure battery safety. The bq24620 has two status pins (STAT and PG) to indicate the charging status and input voltage (AC adapter) status. These pins can be used to drive LEDs or communicate with a host processor. Additionally, the PG pin can be used to drive external ACFET and BATFET. Regulation Voltage V RECH Regulation Current Fastcharge Current Regulation Phase Precharge Current Regulation Phase Fastcharge Voltage Regulation Phase Termination Charge Current Charge Voltage V LOWV I PRECH & I TERM Precharge Time Fastcharge Safety Time Figure 10. Typical Charging Profile Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 11 bq24620 SLUS893B – MARCH 2010 – REVISED JUNE 2015 www.ti.com 8.2 Functional Block Diagram bq24620 VREF VOLTAGE REFERENCE VREF 3.3 V LDO VCC - SRN +100 mV + SLEEP UVLO VCC VCC - V UVLO + SLEEP UVLO VCC CE 1M COMP ERROR AMPLIFIER BTST CE + + 1V + LEVEL SHIFTER - 1.8 V PWM - VFB 20 mA SRP + SRP-SRN SYNCH PH - IBAT_ REG SRN 5 mV VCC - 20XV(SRP-SRN) PWM CONTROL LOGIC + - + + 20 X - BTST _ 20 mA PH 6V LDO REFRESH + ENA _BIAS 4.2 V LODRV V(SRP -SRN ) - 160 % X IBAT _REG + 2 mA 8 mA 5HR Safety Timer 30 minute Precharge Timer DISCHARGE CHG _OCP GND FAULT IC Tj + 145 degC - STAT TSHUT CHARGE STAT PG + 108 % X VBAT _REG ISET BAT _OVP VREF STATE MACHINE LOGIC - BAT ISET 8 ISET DISCHARGE IBAT _ REG LTF LOWV VFB - 0.35V +- BATTERY DETECTION LOGIC LOWV COOL WARM + VCC WARM VACOV RCHRG HTF + + - RCHRG - ISET 10 TERM TERM TCO + - + 20XV(SRP-SRN) 12 + TS SUSPEND + - + - bq24620 - - ACOV - PG + + COOL VFB + 1.25 mV 1.675 V REGN + FAULT CHARGE HIDRV BAT _OVP TERMINATE CHARGE Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 bq24620 www.ti.com SLUS893B – MARCH 2010 – REVISED JUNE 2015 8.3 Feature Description 8.3.1 Battery Voltage Regulation The bq24620 uses a high-accuracy voltage band gap and regulator for the charging voltage. The charge voltage is programmed through a resistor-divider from the battery to ground, with the midpoint tied to the VFB pin. The voltage at the VFB pin is regulated to 1.8 V, giving Equation 1 for the regulation voltage: R2 ù é VBAT = 1.8 V ´ ê1 + R1 úû ë where • where R2 is connected from VFB to the battery and R1 is connected from VFB to GND. (1) 8.3.2 Battery Current Regulation The ISET1 input sets the maximum charging current. Battery current is sensed by resistor RSR connected between SRP and SRN. The full-scale differential voltage between SRP and SRN is 100 mV. Thus, for a 10-mΩ sense resistor, the maximum charging current is 10 A. Equation 2 is for charge current: VISET ICHARGE = 20 ´ RSR (2) VISET, the input voltage range of ISET, is from 0 to 2 V. The SRP and SRN pins are used to sense voltage across RSR with default value of 10 mΩ. However, resistors of other values can also be used. A larger sense resistor gives a larger sense voltage and a higher regulation accuracy, but at the expense of higher conduction loss. 8.3.3 Precharge On power up, if the battery voltage is below the VLOWV threshold, the bq24620 applies 125 mA to the battery. (1) The precharge feature is intended to revive deeply discharged cells. If the VLOWV threshold is not reached within 30 minutes of initiating precharge, the charger turns off and a FAULT is indicated on the status pins. 8.3.4 Charge Termination, Recharge, and Safety Timer The bq24620 monitors the charging current during the voltage regulation phase. Termination is detected while the voltage on the VFB pin is higher than the VRECH threshold AND the charge current is less than the ITERM threshold, which is 1/10th of programmed charge current, as calculated in Equation 3: VISET ITERM = 200 ´ RSR (3) As a safety backup, the bq24620 also provides an internal 5-hour charge timer for fast charge. A • • • new charge cycle is initiated when one of the following conditions occurs: The battery voltage falls below the recharge threshold. A power-on reset (POR) event occurs. CE is toggled. 8.3.5 Power Up The bq24620 uses a SLEEP comparator to determine the source of power on the VCC pin, because VCC can be supplied either from the battery or the adapter. If the VCC voltage is greater than the SRN voltage, the bq24620 enables ACFET and disables BATFET. If all other conditions are met for charging, the bq24620 then attempts to charge the battery (see Enable and Disable Charging). If the SRN voltage is greater than VCC, indicating that the battery is the power source, bq24620 enters a low-quiescent-current ( SRN) . • The VCC voltage is lower than the ac overvoltage threshold (VCC < VACOV). • 30-ms delay is complete after initial power up. • The REGN LDO and VREF LDO voltages are at the correct levels. • Thermal shutdown (TSHUT) is not valid. • TS fault is not detected. Any of the following conditions stops ongoing charging: • CE is LOW. • Adapter is removed, causing the device to enter VCCLOWV or SLEEP mode. • Adapter voltage is less than 100 mV above battery. • Adapter is over voltage. • The REGN or VREF LDOs are overloaded. • TSHUT IC temperature threshold is reached (145°C on rising edge with 15°C hysteresis). • TS voltage goes out of range, indicating the battery temperature is too hot or too cold. • Safety timer times out. 8.3.7 Automatic Internal Soft-Start Charger Current The charger automatically soft-starts the charger regulation current every time the charger goes into fast-charge to ensure there is no overshoot or stress on the output capacitors or the power converter. The soft-start consists of stepping up the charge regulation current into eight evenly divided steps up to the programmed charge current. Each step lasts around 1.6 ms, for a typical rise time of 12.8 ms. No external components are needed for this function. 8.3.8 Converter Operation The synchronous buck PWM converter uses a fixed-frequency voltage mode with a feed-forward control scheme. A type-III compensation network allows using ceramic capacitors at the output of the converter. The compensation input stage is connected internally between the feedback output (FBO) and the error amplifier input (EAI). The feedback compensation stage is connected between the error amplifier input (EAI) and error amplifier output (EAO). The LC output filter is selected to give a resonant frequency of 10 kHz to 15 kHz for bq24620, where the resonant frequency, fo, is given by: 1 fo = 2 p L o Co (4) An internal sawtooth ramp is compared to the internal EAO error control signal to vary the duty cycle of the converter. The ramp height is 7% of the input adapter voltage, making it always directly proportional to the input adapter voltage. This cancels out any loop gain variation due to a change in input voltage, and simplifies the loop compensation. The ramp is offset by 300 mV in order to allow zero-percent duty cycle when the EAO signal is below the ramp. The EAO signal is also allowed to exceed the sawtooth ramp signal in order to get a 100% dutycycle PWM request. Internal gate-drive logic allows achieving 99.95% duty cycle while ensuring the N-channel upper device always has enough voltage to stay fully on. If the BTST pin to PH pin voltage falls below 4.2 V for more than three cycles, then the high-side N-channel power MOSFET is turned off and the low-side N-channel power MOSFET is turned on to pull the PH node down and recharge the BTST capacitor. Then the high-side driver returns to 100% duty-cycle operation until the (BTST–PH) voltage is detected to fall low again due to leakage current discharging the BTST capacitor below 4.2 V, and the reset pulse is reissued. The fixed-frequency oscillator keeps tight control of the switching frequency under all conditions of input voltage, battery voltage, charge current, and temperature, simplifying output filter design and keeping it out of the audible noise region. Also see Application and Implementation for how to select the inductor, capacitor, and MOSFET. 14 Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 bq24620 www.ti.com SLUS893B – MARCH 2010 – REVISED JUNE 2015 Feature Description (continued) 8.3.9 Synchronous and Nonsynchronous Operation The charger operates in synchronous mode when the SRP-SRN voltage is above 5 mV (0.5-A inductor current for a 10-mΩ sense resistor). During synchronous mode, the internal gate-drive logic ensures there is breakbefore-make complementary switching to prevent shoot-through currents. During the 30-ns dead time where both FETs are off, the body diode of the low-side power MOSFET conducts the inductor current. Having the low-side FET turn on keeps the power dissipation low, and allows safely charging at high currents. During synchronous mode, the inductor current is always flowing and the converter operates in continuous conduction mode (CCM), creating a fixed two-pole system. The charger operates in nonsynchronous mode when the SRP-SRN voltage is below 5 mV (0.5-A inductor current for a 10-mΩ sense resistor). The charger is forced into nonsynchronous mode when the battery voltage is lower than 2 V or when the average SRP-SRN voltage is lower than 1.25 mV. During nonsynchronous operation, the body diode of the low-side MOSFET can conduct the positive inductor current after the high-side N-channel power MOSFET turns off. When the load current decreases and the inductor current drops to zero, the body diode is naturally turned off and the inductor current becomes discontinuous. This mode is called discontinuous conduction mode (DCM). During DCM, the low-side N-channel power MOSFET turns on for around 80 ns when the bootstrap capacitor voltage drops below 4.2 V; then the lowside power MOSFET turns off and stays off until the beginning of the next cycle, where the high-side power MOSFET is turned on again. The 80-ns low-side MOSFET on-time is required to ensure the bootstrap capacitor is always recharged and able to keep the high-side power MOSFET on during the next cycle. This is important for battery chargers, where unlike regular DC-DC converters, there is a battery load that maintains a voltage and can both source and sink current. The 80-ns low-side pulse pulls the PH node (connection between high- and low-side MOSFETs) down, allowing the bootstrap capacitor to recharge up to the REGN LDO value. After the 80 ns, the low-side MOSFET is kept off to prevent negative inductor current from occurring. At very low currents during nonsynchronous operation, there may be a small amount of negative inductor current during the 80-ns recharge pulse. The charge must be low enough to be absorbed by the input capacitance. Whenever the converter goes into zero-percent duty cycle, the high-side MOSFET does not turn on, and the lowside MOSFET does not turn on (only 80-ns recharge pulse) either, and there is almost no discharge from the battery. During the DCM mode, the loop response automatically changes and has a single-pole system at which the pole is proportional to the load current, because the converter does not sink current, and only the load provides a current sink. This means at very low currents the loop response is slower, as there is less sinking current available to discharge the output voltage. 8.3.10 Cycle-by-Cycle Charge Undercurrent If the SRP-SRN voltage decreases below 5 mV (the charger is also forced into nonsynchronous mode when the average SRP-SRN voltage is lower than 1.25 mV), the low-side FET is turned off for the remainder of the switching cycle to prevent negative inductor current. During DCM, the low-side FET only turns on for around 80 ns when the bootstrap capacitor voltage drops below 4.2 V to provide refresh charge for the bootstrap capacitor. This is important to prevent negative inductor current from causing a boost effect in which the input voltage increases as power is transferred from the battery to the input capacitors, which leads to an overvoltage stress on the VCC node and potentially causes damage to the system. 8.3.11 Input Overvoltage Protection (ACOV) ACOV provides protection to prevent system damage due to high input voltage. Once the adapter voltage reaches the ACOV threshold, charge is disabled and the battery is switched to the system instead of the adapter. 8.3.12 Input Undervoltage Lockout (UVLO) The system must have a minimum VCC voltage to allow proper operation. This VCC voltage could come from either input the adapter orthe battery, if a conduction path exists from the battery to VCC through the high-side NMOS body diode. When VCC is below the UVLO threshold, all circuits in the IC are disabled. Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 15 bq24620 SLUS893B – MARCH 2010 – REVISED JUNE 2015 www.ti.com Feature Description (continued) 8.3.13 Battery Overvoltage Protection The converter does not allow the high-side FET to turn on until the BAT voltage goes below 105% of the regulation voltage. This allows one-cycle response to an overvoltage condition, such as occurs when the load is removed or the battery is disconnected. An 8-mA current sink from SRP/SRN to PGND is on only during charge and allows discharging the stored output inductor energy that is transferred to the output capacitors. BATOVP also suspends the safety timer. 8.3.14 Cycle-by-Cycle Charge Overcurrent Protection The charger has a secondary cycle-to-cycle overcurrent protection. The charger monitors the charge current, and prevents the current from exceeding 160% of the programmed charge current. The high-side gate drive turns off when the overcurrent is detected, and automatically resumes when the current falls below the overcurrent threshold. 8.3.15 Thermal Shutdown Protection The QFN package has low thermal impedance, which provides good thermal conduction from the silicon to the ambient, to keep junctions temperatures low. As an added level of protection, the charger converter turns off and self-protects whenever the junction temperature exceeds the TSHUT threshold of 145°C. The charger stays off until the junction temperature falls below 130°C. Then the charger soft-starts again if all other enable-charge conditions are valid. Thermal shutdown also suspends the safety timer. 8.3.16 Temperature Qualification The controller continuously monitors battery temperature by measuring the voltage between the TS pin and GND. A negative temperature coefficient thermistor (NTC) and an external voltage divider typically develop this voltage. The controller compares this voltage against its internal thresholds to determine if charging is allowed. To initiate a charge cycle, the battery temperature must be within the VLTF to VHTF thresholds. If battery temperature is outside of this range, the controller suspends charge and the safety timer and waits until the battery temperature is within the VLTF to VHTF range. During the charge cycle, the battery temperature must be within the VLTF to VTCO thresholds. If the battery temperature is outside of this range, the controller suspends charge and the safety timer and waits until the battery temperature is within the VLTF to VHTF range. If the battery temperature is between the VLTF and VCOOL thresholds or between the VHTF and VWARM thresholds, charge is automatically reduced to ICHARGE/8. To avoid early termination during COOL/WARM condition, set ITERM ≤ ICHARGE/10. The controller suspends charge by turning off the PWM charge FETs. Figure 11 and Figure 12 summarize the operation. 16 Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 bq24620 www.ti.com SLUS893B – MARCH 2010 – REVISED JUNE 2015 Feature Description (continued) TEMPERATURE RANGE TO INITIATE CHARGE TEMPERATURE RANGE DURING A CHARGE CYCLE VREF VREF CHARGE SUSPENDED CHARGE SUSPENDED VLTF VLTF_HYS VLTF CHARGE at ICHARGE/8 VCOOL CHARGE at ICHARGE/8 VCOOL VCOOL_HYS CHARGE at ICHARGE CHARGE at ICHARGE VWARM VWARM_HYS VWARM CHARGE at ICHARGE/8 CHARGE at ICHARGE/8 VHTF VTCO CHARGE SUSPENDED CHARGE SUSPENDED GND GND Figure 11. TS, Thermistor Sense Thresholds Programmed Charge Current ICHARGE/8 Charge Charge Suspended ICHARGEG/8 Charge Charge Current Charge at ICHG Charge Suspended (ICHARGE) 1/8 x Programmed Charge Current (ICHARGE/8) VLTF VCOOL VWARM VHTF/VTCO Temperature Figure 12. Typical Charge Current vs Temperature Profile Assuming a 103AT NTC thermistor on the battery pack as shown in Figure 17, the values of RT1 and RT2 can be determined by using Equation 5 and Equation 6: Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 17 bq24620 SLUS893B – MARCH 2010 – REVISED JUNE 2015 www.ti.com Feature Description (continued) æ 1 ö 1 VVREF ´ RTHCOOL ´ RTHWARM ´ ç ÷ VCOOL VWARM ø è RT2 = æV ö æ V ö RTHWARM ´ ç VREF - 1÷ - RTHCOOL ´ ç VREF - 1÷ V V è WARM ø è COOL ø (5) VVREF -1 VCOOL RT1 = 1 1 + RT2 RTHCOOL (6) VREF bq24620 RT1 TS RT2 RTH 103AT Figure 13. TS Resistor Network For example, a 103AT NTC thermistor is used to monitor the battery pack temperature. Select TCOOL = 0ºC, TWARM = 60ºC. From the calculation and selecting a standard 5% resistor value, we can get RT1 = 2.2 kΩ, RT2 = 6.8 kΩ, and TCOLD is –17ºC (target –20ºC); THOT is 77ºC (target 75ºC), and TCUT-OFF is 86ºC (target 80ºC). A small RC filter is suggested to protect the TS pin from system-level ESD. 8.3.17 Timer Fault Recovery The bq24620 provides a recovery method to deal with timer fault conditions. The following summarizes this method: Condition 1: The battery voltage is above the recharge threshold and a time-out fault occurs. Recovery Method: The timer fault clears when the battery voltage falls below the recharge threshold, and battery detection begins. Taking CE low, or a POR condition, also clears the fault. Condition 2: The battery voltage is below the RECHARGE threshold and a time-out fault occurs. Recovery Method: Under this scenario, the bq24620 applies the IFAULT current to the battery. This small current is used to detect a battery removal condition and remains on as long as the battery voltage stays below the recharge threshold. If the battery voltage goes above the recharge threshold, the bq24620 disables the fault current and executes the recovery method described in Condition 1. Taking CE low, or a POR condition, also clears the fault. 8.3.18 PG Output The open-drain PG (power good) indicates whether the VCC voltage is valid or not. The open-drain FET turns on whenever the bq24620 has a valid VCC input (not in UVLO or ACOV or SLEEP mode). The PG pin can be used to drive an LED or communicate with the host processor. 18 Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 bq24620 www.ti.com SLUS893B – MARCH 2010 – REVISED JUNE 2015 Feature Description (continued) 8.3.19 CE (Charge Enable) The CE digital input is used to disable or enable the charge process. A high-level signal on this pin enables charge, provided all the other conditions for charge are met (see Enable and Disable Charging). A high-to-low transition on this pin also resets all timers and fault conditions. There is an internal 1-MΩ pulldown resistor on the CE pin, so if CE is floated, the charge does not turn on. 8.3.20 Charge Status Outputs The open-drain STAT outputs indicate various charger operations as shown in Table 2. These status pins can be used to drive LEDs or communicate with the host processor. OFF indicates that the open-drain transistor is turned off. Table 2. Stat Pin Definition For Bq24620 CHARGE STATE STAT Charge in progress ON Charge complete (PG = LOW) OFF Sleep mode (PG = HIGH) OFF Charge suspend, timer fault, ACOV, battery absent BLINK (0.5 Hz) Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 19 bq24620 SLUS893B – MARCH 2010 – REVISED JUNE 2015 www.ti.com 8.3.21 Battery Detection For applications with removable battery packs, the bq24620 provides a battery-absent detection scheme to reliably detect insertion or removal of battery packs. CE must be HIGH to enable battery detection function. POR or RECHARGE The battery detection routine runs on power up, or if VFB falls below VRECH due to removing a battery or discharging a battery Apply 8-mA discharge current, start 1-s timer VFB < VLOWV No 1-s timer expired Yes No Yes Battery Present, Begin Charge Disable 8-mA discharge current Enable 125-mA Charge, Start 0.5-s timer VFB > VRECH No 0.5-s timer expired Yes Yes Disable 125-mA Charge No Battery Present, Begin Charge Battery Absent Figure 14. Battery Detection Flow Chart Once the device has powered up, an 8-mA discharge current is applied to the SRN terminal. If the battery voltage falls below the LOWV threshold within 1 second, the discharge source is turned off, and the charger is turned on at low charge current (125 mA). If the battery voltage rises above the recharge threshold within 500 ms, no battery is present and the cycle restarts. If either the 500-ms or 1-second timer times out before the respective thresholds are hit, a battery is detected and a charge cycle is initiated. See Maximum Output Capacitance for more information. 20 Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 bq24620 www.ti.com SLUS893B – MARCH 2010 – REVISED JUNE 2015 Battery not Detected V REG V RECH Battery Inserted V LOWV Battery Detected t LOWV_ DEG tWAKE t RECH _ DEG Figure 15. Battery-Detect Timing Diagram Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 21 bq24620 SLUS893B – MARCH 2010 – REVISED JUNE 2015 www.ti.com 8.4 Device Functional Modes Figure 16. Device Operational Flow Chart 22 Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 bq24620 www.ti.com SLUS893B – MARCH 2010 – REVISED JUNE 2015 9 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 9.1 Application Information The bq24620 battery charger is ideal for high current charging (up to 10 A) and can charge battery packs consisting of single cells or multiple cells in series. The bq24620EVM evaluation module is a complete charge module for evaluating the bq24620. The application curves were taken using the bq24620EVM. Refer to the EVM user's guide (SLUU410) for EVM information. 9.2 Typical Application ADAPTER + C2 2.2 µF D2 MBRS540T3 C8 10 µF R6 10 W VREF HIDRV VCC C7 1 µF R7 100 kW Q4 SiR426 PH R8 22.1 kW L1 BTST ISET REGN VREF D1 BAT54 C6 0.1 µF bq24620 D3 ADAPTER + LODRV STAT C10 0.1 µF GND R14 10 kW D4 PG SRP VREF R9 9.31 kW TS R10 430 kW PACK+ C13 C12 10 µF* 10 µF* C11 0.1 µF R2 900 kW Cff 22 pF R1 100 kW SRN R5 100 W VBAT PACK- Q5 SiR426 CE R13 10 kW RSR 0.010 Ω 8.2 µH* C5 1 µF C4 1 µF Pack Thermistor Sense C9 10 µF N R11 2W N ADAPTER - VFB PwrPad 0.1 μF NOTE: VIN = 28 V, BAT = 5-cell Li-Phosphate, Icharge = 3 A, Iprecharge = 0.125 A, Iterm = 0.3 A Figure 17. Typical System Schematic 9.2.1 Design Requirements For this design example, use the parameters listed in Table 3 as the input parameters. Table 3. Design Parameters DESIGN PARAMETER AC adapter voltage (VIN) EXAMPLE VALUE 28 V Battery charge voltage (number of cells in series) Battery charge current (during constant current phase) Precharge current 18 V (5 cells) 3A 0.125 A Termination current 0.3 A Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 23 bq24620 SLUS893B – MARCH 2010 – REVISED JUNE 2015 www.ti.com 9.2.2 Detailed Design Procedure 9.2.2.1 Inductor Selection The bq24620 has a 300-kHz switching frequency to allow the use of small inductor and capacitor values. Inductor saturation current must be higher than the charging current (ICHARGE) plus half the ripple current (IRIPPLE): ISAT ³ ICHG + (1/2) IRIPPLE (7) The inductor ripple current depends on input voltage (VIN), duty cycle (D = VOUT/VIN), switching frequency (fS) and inductance (L): V ´ D ´ (1 - D) IRIPPLE = IN fS ´ L (8) The maximum inductor ripple current happens with D = 0.5. For example, the battery-charging voltage range is from 2.8 V to 14.4 V for a four-cell battery pack. For 20-V adapter voltage, 10-V battery voltage gives the maximum inductor ripple current. Usually, inductor ripple is designed in the range of 20%–40% of maximum charging current as a trade-off between inductor size and efficiency for a practical design. The bq24620 has cycle-by-cycle charge undercurrent protection (UCP) by monitoring the charging-current sensing resistor to prevent negative inductor current. The typical UCP threshold is 5 mV falling edge, corresponding to 0.5-A falling edge for a 10-mΩ charging-current-sensing resistor. 9.2.2.2 Input Capacitor The input capacitor must have enough ripple current rating to absorb input switching-ripple current. The worstcase RMS ripple current is half of the charging current when duty cycle is 0.5. If the converter does not operate at 50% duty cycle, then the worst-case capacitor RMS current ICIN occurs where the duty cycle is closest to 50% and can be estimated by the following equation: ICIN = ICHG ´ D ´ (1 - D) (9) A low-ESR ceramic capacitor such as X7R or X5R is preferred for the input-decoupling capacitor and must be placed as close as possible to the drain of the high-side MOSFET and source of the low-side MOSFET. The voltage rating of the capacitor must be higher than the normal input voltage level. A 25-V rating or higher capacitor is preferred for 20-V input voltage. A 20-µF capacitor is suggested for typical of 3-A to 4-A charging current. 9.2.2.3 Output Capacitor The output capacitor also must have enough ripple current rating to absorb the output switching-ripple current. The output capacitor RMS current ICOUT is given: I ICOUT = RIPPLE » 0.29 ´ IRIPPLE 2 ´ 3 (10) The output capacitor voltage ripple can be calculated as follows: DVo = 1 8LCfs 2 æ V 2 ç VBAT - BAT ç VIN è ö ÷ ÷ ø (11) At certain input and output voltage and switching frequency, the voltage ripple can be reduced by increasing the output filter LC. The bq24620 has an internal loop compensator. To get good loop stability, the resonant frequency of the output inductor and output capacitor must be designed from 10 kHz to 15 kHz. The preferred ceramic capacitor is 25 V, X7R, or X5R for 4-cell applications. 24 Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 bq24620 www.ti.com SLUS893B – MARCH 2010 – REVISED JUNE 2015 9.2.2.4 Power MOSFET Selection Two external N-channel MOSFETs are used for a synchronous switching battery charger. The gate drivers are internally integrated into the IC with 6 V of gate drive voltage. 30-V or higher voltage rating MOSFETs are preferred for 20-V input voltage, and 40-V MOSFETs are preferred for 20-V to 28-V input voltage. Figure-of-merit (FOM) is usually used for selecting the proper MOSFET, based on a tradeoff between the conduction loss and switching loss. For the top-side MOSFET, FOM is defined as the product of the MOSFET ON-resistance, rDS(on), and the gate-to-drain charge, QGD. For the bottom-side MOSFET, FOM is defined as the product of the MOSFET ON-resistance, rDS(on), and the total gate charge, QG. FOM top = RDS(on) ´ QG D FOMbottom = RDS(on) ´ QG (12) The lower the FOM value, the lower the total power loss. Usually lower rDS(on) has higher cost with the same package size. The top-side MOSFET loss includes conduction loss and switching loss. It is a function of duty cycle (D = VOUT/VIN), charging current (ICHARGE), MOSFET ON-resistance rDS(on)), input voltage (VIN), switching frequency (fS), turnon time (ton), and turnoff time (toff): 1 Ptop = D ´ ICHG2 ´ RDS(on) + ´ VIN ´ ICHG ´ (t on + t off ) ´ fS 2 (13) The first item represents the conduction loss. Usually MOSFET rDS(on) increases by 50% with 100ºC junction temperature rise. The second term represents the switching loss. The MOSFET turnon and turnoff times are given by: Q Q ton = SW , t off = SW Ion Ioff (14) where Qsw is the switching charge, Ion is the turnon gate-driving current, and Ioff is the turnoff gate-driving current. If the switching charge is not given in the MOSFET data sheet, it can be estimated by gate-to-drain charge (QGD) and gate-to-source charge (QGS): 1 QSW = QGD + ´ QGS 2 (15) Total gate-driving current can be estimated by the REGN voltage (VREGN), MOSFET plateau voltage (Vplt), total turnon gate resistance (Ron), and turnoff gate resistance Roff) of the gate driver: VREG N - Vplt Vplt Ion = , Ioff = Ron Roff (16) The conduction loss of the bottom-side MOSFET is calculated with the following equation when it operates in synchronous continuous conduction mode: Pbottom = (1 - D) ´ ICHG 2 ´ RDS(on) (17) If the SRP–SRN voltage decreases below 5 mV (the charger is also forced into nonsynchronous mode when the average SRP–SRN voltage is lower than 1.25 mV), the low-side FET is turned off for the remainder of the switching cycle to prevent negative inductor current. As a result, all the freewheeling current goes through the body diode of the bottom-side MOSFET. The maximum charging current in nonsynchronous mode can be up to 0.9 A (0.5 A typical) for a 10-mΩ charging-currentsensing resistor, considering IC tolerance. Choose the bottom-side MOSFET with either an internal Schottky or body diode capable of carrying the maximum nonsynchronous mode charging current. MOSFET gate-driver power loss contributes to the dominant losses on controller IC when the buck converter is switching. Choosing a MOSFET with a small Qg_total reduces the IC power loss to avoid thermal shutdown. PICLoss_driver = VIN × Qg_total × fs where • Qg_total is the total gate charge for both upper and lower MOSFETs at 6-V VREGN (18) The VREF load current is another component of the VCC input current (do not overload VREF), where total IC loss can be described by following equations: Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 25 bq24620 SLUS893B – MARCH 2010 – REVISED JUNE 2015 www.ti.com PVREF = (VIN - VVREF ) × IVREF PICLOSS = PICLOSS _ driver + PVREF + PQuiescent (19) 9.2.2.5 Input Filter Design During adapter hot plug-in, the parasitic inductance and input capacitor from the adapter cable form a secondorder system. The voltage spike at the VCC pin may be beyond the IC maximum voltage rating and damage the IC. The input filter must be carefully designed and tested to prevent an overvoltage event on VCC pin. There are several methods to damping or limiting the overvoltage spike during adapter hot plug-in. An electrolytic capacitor with high ESR as an input capacitor can damp the overvoltage spike well below the IC maximum pinvoltage rating. A high-current-capability TVS Zener diode can also limit the overvoltage level to an IC-safe level. However, these two solutions may not have low cost or small size. A cost-effective and small-size solution is shown in Figure 18. R1 and C1 comprise a damping RC network to damp the hot plug-in oscillation. As a result, the overvoltage spike is limited to a safe level. D1 is used for reverse voltage protection for the VCC pin (it can be the input Schottky diode or the body diode of the input ACFET). C2 is a VCC pin-decoupling capacitor, and it must be placed as close as possible to the VCC pin. R2 and C2 form a damping RC network to further protect the IC from high-dv/dt and high-voltage spikes. The C2 value must be less than the C1 value so R1 can be dominant over the ESR of C1 to get enough damping effect for hot plug-in. R1 and R2 packages must be sized to handle the inrush-current power loss according to the resistor manufacturer’s data sheet. The filter component values always must be verified with the real application, and minor adjustments may be needed to fit in the real application circuit. D1 Adapter connector R1 2W C1 2.2 mF (2010) R2 (1206) 4.7 -30W VCC pin C2 0.1-1 mF Figure 18. Input Filter 9.2.2.6 Inductor, Capacitor, and Sense Resistor Selection Guidelines The bq24620 provides internal loop compensation. With this scheme, best stability occurs when the LC resonant frequency, fo, is approximately 10 kHz to 15 kHz per Equation 20: 1 fo = 2 p L o Co (20) Table 4 provides a summary of typical LC components for various charge currents Table 4. Typical Inductor, Capacitor, and Sense Resistor Values as a Function of Charge Current CHARGE CURRENT Output inductor LO 2A 4A 6A 8A 10 A 8.2 μH 8.2 μH 5.6 μH 4.7 μH 4.7 μH Output capacitor CO 20 μF 20 μF 20 μF 40 μF 40 μF Sense resistor 10 mΩ 10 mΩ 10 mΩ 10 mΩ 10 mΩ 26 Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 bq24620 www.ti.com SLUS893B – MARCH 2010 – REVISED JUNE 2015 Table 5. Component List for Typical System Circuit of Figure 17 PART DESIGNATOR QTY DESCRIPTION Q4, Q5 2 N-channel MOSFET, 40 V, 30 A, PowerPAK SO-8, Vishay-Siliconix, SiR426DN D1 1 Diode, dual Schottky, 30 V, 200 mA, SOT23, Fairchild, BAT54C D2 1 Schottky diode, 40 V, 5 A, SMC, ON Semiconductor, MBRS540T3 RSR 2 Sense resistor, 10 mΩ, 1%, 1 W, 2010, Vishay-Dale, WSL2010R0100F L1 1 Inductor, 6.8 μH, 5.5 A, Vishay-Dale, IHLP2525CZ C8, C9, C12, C13 4 Capacitor, ceramic, 10 μF, 35 V, 10%, X7R C2 1 Capacitor, ceramic, 2.2 µF, 50 V, 10%, X7R C4, C5 2 Capacitor, ceramic, 1 μF, 16 V, 10%, X7R C7 1 Capacitor, ceramic, 1 µF, 50 V, 10%, X7R C1, C6, C11 4 Capacitor, ceramic, 0.1 μF, 16 V, 10%, X7R Cff 1 Capacitor, ceramic, 22 pF, 35 V, 10%, X7R C10 1 Capacitor, ceramic, 0.1 μF, 50 V, 10% R1, R7 2 Resistor, chip, 100 kΩ, 1/16 W, 0.5% R2 1 Resistor, chip, 900 kΩ, 1/16 W, 0.5% R8 1 Resistor, chip, 22.1 kΩ, 1/16 W, 0.5% R9 1 Resistor, chip, 9.31 kΩ, 1/16 W, 1% R10 1 Resistor, chip, 430 kΩ, 1/16 W, 1% R11 1 Resistor, chip, 2 Ω, 1 W, 5% R13, R14 2 Resistor, chip, 10 kΩ, 1/16 W, 5% R5 1 Resistor, chip, 100 Ω, 1/16 W, 0.5% R6 1 Resistor, chip, 10 Ω, 1 W, 5% D3, D4 2 LED diode, green, 2.1 V, 10 mΩ, Vishay-Dale, WSL2010R0100F 9.2.2.7 Maximum Output Capacitance Care must be taken that the total output capacitance at the battery node is not so large that the discharge current source cannot pull the voltage below the LOWV threshold during the 1-second discharge time. The maximum output capacitance can be calculated as seen in Equation 21: ´ tDISCH I CMAX = DISCH é R ù 1.425 ´ ê1+ 2 ú ë R1 û where • • • • CMAX is the maximum output capacitance. IDISCH is the discharge current. tDISCH is the discharge time. R2 and R1 are the voltage feedback resistors from the battery to the VFB pin. (21) The 1.425 factor is the difference between the RECHARGE and the LOWV thresholds at the VFB pin. EXAMPLE For a 3-cell Li+ charger, with R2 = 500 kΩ, R1 = 100 kΩ (giving 10.8 V for voltage regulation), IDISCH = 8 mA, tDISCH = 1 second, CMAX = 8mA ´ 1sec = 930 mF é 500k ù 1.425 ´ ê1+ ú ë 100k û (22) Based on these calculations, no more than 930 μF should be allowed on the battery node for proper operation of the battery detection circuit. Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 27 bq24620 SLUS893B – MARCH 2010 – REVISED JUNE 2015 www.ti.com 9.2.3 Application Curves VIN: 28 V VBAT: 16 V ICHG = 3 A VIN: 28 V Figure 19. Continuous Conduction Mode 28 Submit Documentation Feedback VBAT: 16 V ICHG = 3 A Figure 20. Battery Charging Soft Start (by Asserting CE Low to High) Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 bq24620 www.ti.com SLUS893B – MARCH 2010 – REVISED JUNE 2015 10 Power Supply Recommendations For proper operation of bq24620, VCC must be from 5 V to 28 V. To begin charging, VCC must be higher than SRN by at least 500 mV (otherwise, the device will be in sleep mode). TI recommends an input voltage of at least 1.5 V to 2 V higher than the battery voltage, taking into consideration the DC losses in the high-side FET (Rdson), inductor (DCR), the input diode drop, and battery sense resistor (between SRP and SRN). Power limit for the input supply must be greater than the maximum power required for battery charging. 11 Layout 11.1 Layout Guidelines The switching node rise and fall times must be minimized for minimum switching loss. Proper layout of the components to minimize the high-frequency current-path loop (see Figure 21) is important to prevent electrical and magnetic field radiation and high-frequency resonant problems. The following is a PCB layout priority list for proper layout. Layout of the PCB according to this specific order is essential. 1. Place the input capacitor as close as possible to the switching MOSFET supply and ground connections, and use the shortest possible copper trace connection. These parts should be placed on the same layer of the PCB instead of on different layers, using vias to make this connection. 2. The IC must be placed close to the switching MOSFET gate terminals, keeping the gate-drive signal traces short for a clean MOSFET drive. The IC can be placed on the other side of the PCB from the switching MOSFETs. 3. Place the inductor input terminal as close as possible to switching MOSFET output terminal. Minimize the copper area of this trace to lower electrical and magnetic field radiation, but make the trace wide enough to carry the charging current. Do not use multiple layers in parallel for this connection. Minimize parasitic capacitance from this area to any other trace or plane. 4. The charging-current-sensing resistor must be placed right next to the inductor output. Route the sense leads connected across the sensing resistor back to the IC in same layer, close to each other (minimize loop area), and do not route the sense leads through a high-current path (see Figure 22 for Kelvin connection for best current accuracy). Place the decoupling capacitor on these traces next to the IC. 5. Place the output capacitor next to the sensing-resistor output and ground. 6. The output capacitor ground connections must be tied to the same copper that connects to the input capacitor ground before connecting to system ground. 7. Route the analog ground separately from the power ground and use a single ground connection to tie the charger power ground to the charger analog ground. Just beneath the IC, use the copper pour for analog ground, but avoid power pins to reduce inductive and capacitive noise coupling. Connect analog ground to GND. Connect the analog ground and power ground together using the thermal pad as the single ground connection point, or use a 0-Ω resistor to tie analog ground to power ground (the thermal pad should tie to analog ground in this case). A star-connection under the thermal pad is highly recommended. 8. It is critical to solder the exposed thermal pad on the back of the IC package to the PCB ground. Ensure that there are sufficient thermal vias directly under the IC, connecting to the ground plane on the other layers. 9. Place decoupling capacitors next to the IC pins to make trace connections as short as possible. 10. All via sizes and numbers must be enough for a given current path. See the EVM design (SLUU410) for the recommended component placement with trace and via locations. For QFN information, see SCBA017 and SLUA271. Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 29 bq24620 SLUS893B – MARCH 2010 – REVISED JUNE 2015 www.ti.com 11.2 Layout Example SW L1 V BAT R1 High Frequency VIN BAT Current C1 Path PGND C2 C3 Figure 21. High-Frequency Current Path Current Direction R SNS Current Sensing Direction To SRP - SRN pin Figure 22. Sensing Resistor PCB Layout 30 Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 bq24620 www.ti.com SLUS893B – MARCH 2010 – REVISED JUNE 2015 12 Device and Documentation Support 12.1 Device Support 12.1.1 Third-Party Products Disclaimer TI'S PUBLICATION OF INFORMATION REGARDING THIRD-PARTY PRODUCTS OR SERVICES DOES NOT CONSTITUTE AN ENDORSEMENT REGARDING THE SUITABILITY OF SUCH PRODUCTS OR SERVICES OR A WARRANTY, REPRESENTATION OR ENDORSEMENT OF SUCH PRODUCTS OR SERVICES, EITHER ALONE OR IN COMBINATION WITH ANY TI PRODUCT OR SERVICE. 12.2 Documentation Support 12.2.1 Related Documentation For related documentation, see the following: • bq24600/20/40 EVM (HPA421) Multi Cell Synchronous Switch-Mode Charger, SLUU410 • Quad Flatpack No-Lead Logic Packages, SCBA017 • QFN/SON PCB Attachment, SLUA271 12.3 Community Resources The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help solve problems with fellow engineers. Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and contact information for technical support. 12.4 Trademarks E2E is a trademark of Texas Instruments. All other trademarks are the property of their respective owners. 12.5 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 12.6 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 13 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Submit Documentation Feedback Copyright © 2010–2015, Texas Instruments Incorporated Product Folder Links: bq24620 31 PACKAGE OPTION ADDENDUM www.ti.com 10-Dec-2020 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) (6) BQ24620RVAR ACTIVE VQFN RVA 16 3000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 OAR BQ24620RVAT ACTIVE VQFN RVA 16 250 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 OAR (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of
BQ24620RVAT 价格&库存

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BQ24620RVAT
  •  国内价格 香港价格
  • 1+42.169201+5.10715
  • 10+39.3860310+4.77008
  • 25+38.9884425+4.72192
  • 100+25.83090100+3.12840

库存:190