DRV8434A
DRV8434A
SLOSE48 – DECEMBER
2020
SLOSE48 – DECEMBER 2020
www.ti.com
DRV8434A Stepper Driver With Integrated Current Sense, 1/256 Microstepping, smart
tune and Stall Detection using GPIO pins
1 Features
•
•
•
•
•
•
•
•
•
•
•
•
PWM Microstepping Stepper Motor Driver
– Simple STEP/DIR Interface
– Up to 1/256 Microstepping Indexer
Integrated Current Sense Functionality
– No Sense Resistors Required
– ±4% Full-Scale Current Accuracy
Smart tune ripple control decay
Stall Detection using GPIO pins
4.5 to 48-V Operating Supply Voltage Range
Low RDS(ON): 330 mΩ HS + LS at 24 V, 25°C
High Current Capacity: 2.5 A Full-Scale, 1.8 A rms
Supports 1.8 V, 3.3 V, 5.0 V Logic Inputs
Low-Current Sleep Mode (2 μA)
Spread spectrum clocking for low EMI
Small Package and Footprint
Protection Features
– VM Undervoltage Lockout (UVLO)
– Charge Pump Undervoltage (CPUV)
– Overcurrent Protection (OCP)
– Sensorless stall detection
– Open Load Detection (OL)
– Thermal Shutdown (OTSD)
– Fault Condition Output (nFAULT)
2 Applications
•
•
•
•
•
•
•
•
Printers and Scanners
ATM and Money Handling Machines
Textile Machines
Stage Lighting Equipment
Office and Home Automation
Factory Automation and Robotics
Medical Applications
3D Printers
cost. The device uses an internal PWM current
regulation scheme with smart tune ripple control
decay. Smart tune automatically adjusts for optimal
current regulation, compensates for motor variation
and aging effects and reduces audible noise from the
motor.
A simple STEP/DIR interface allows an external
controller to manage the direction and step rate of the
stepper motor. The device can be configured in fullstep to 1/256 microstepping. A low-power sleep mode
is provided using a dedicated nSLEEP pin.
The DRV8434A features advanced stall detection
algorithm configurable by two digital IO and one
analog IO pins, and does not require an SPI interface
to detect stall. By detecting motor stall, system
designers can identify if the motor was obstructed and
take action as needed which can improve efficiency,
prevent damage and reduce audible noise. Other
protection features include supply undervoltage,
charge pump faults, overcurrent, short circuits, open
load, and overtemperature. Fault conditions are
indicated by the nFAULT pin.
Device Information
PART NUMBER (1)
PACKAGE
BODY SIZE (NOM)
DRV8434APWPR
HTSSOP (28)
9.7mm x 4.4mm
DRV8434ARGER
VQFN (24)
4mm x 4mm
(1)
For all available packages, see the orderable addendum at
the end of the data sheet.
3 Description
The DRV8434A is a stepper motor driver for industrial
and consumer applications. The device is fully
integrated with two N-channel power MOSFET Hbridge drivers, a microstepping indexer, and
integrated current sensing. The DRV8434A is capable
of driving up to 2.5 A full-scale output current
(dependent on PCB thermal design).
Simplified Schematic
The DRV8434A uses an internal current sense
architecture to eliminate the need for two external
power sense resistors, saving PCB area and system
An©IMPORTANT
NOTICEIncorporated
at the end of this data sheet addresses availability, warranty, changes, use in
safety-critical
applications,
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2020 Texas Instruments
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Table of Contents
1 Features............................................................................1
2 Applications..................................................................... 1
3 Description.......................................................................1
4 Revision History.............................................................. 2
5 Pin Configuration and Functions...................................2
5.1 Pin Functions.............................................................. 3
6 Specifications.................................................................. 5
6.1 Absolute Maximum Ratings........................................ 5
6.2 ESD Ratings............................................................... 5
6.3 Recommended Operating Conditions.........................6
6.4 Thermal Information....................................................6
6.5 Electrical Characteristics.............................................7
6.6 Indexer Timing Requirements..................................... 8
7 Detailed Description...................................................... 11
7.1 Overview................................................................... 11
7.2 Functional Block Diagram......................................... 12
7.3 Feature Description...................................................13
7.4 Device Functional Modes..........................................27
8 Application and Implementation.................................. 29
8.1 Application Information............................................. 29
8.2 Typical Application.................................................... 29
9 Power Supply Recommendations................................35
9.1 Bulk Capacitance...................................................... 35
10 Layout...........................................................................36
10.1 Layout Guidelines................................................... 36
10.2 Layout Example...................................................... 36
11 Device and Documentation Support..........................38
11.1 Receiving Notification of Documentation Updates.. 38
11.2 Support Resources................................................. 38
11.3 Trademarks............................................................. 38
11.4 Electrostatic Discharge Caution.............................. 38
11.5 Glossary.................................................................. 38
12 Mechanical, Packaging, and Orderable
Information.................................................................... 39
4 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
DATE
REVISION
NOTES
December 2020
*
Initial release
5 Pin Configuration and Functions
Figure 5-1. PWP PowerPAD™ Package 28-Pin HTSSOP Top View
2
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Figure 5-2. RGE Package 24-Pin VQFN with Exposed Thermal PAD Top View
5.1 Pin Functions
PIN
NAME
NO.
HTSSOP
VQFN
I/O
TYPE
DESCRIPTION
AOUT1
4, 5
3
O
Output
Winding A output. Connect to stepper motor winding.
AOUT2
6, 7
4
O
Output
Winding A output. Connect to stepper motor winding.
PGND
3, 12
2, 7
—
Power
Power ground. Connect to system ground.
BOUT2
8, 9
5
O
Output
Winding B output. Connect to stepper motor winding
BOUT1
O
Output
Winding B output. Connect to stepper motor winding
—
Power
Charge pump switching node. Connect a X7R, 0.022-µF,
VM-rated ceramic capacitor from CPH to CPL.
10, 11
6
CPH
28
23
CPL
27
22
DIR
24
19
I
Input
Direction input. Logic level sets the direction of stepping;
internal pulldown resistor.
ENABLE
25
20
I
Input
Logic low to disable device outputs; logic high to enable
device outputs; Hi-Z to enable 8x torque count scaling.
DVDD
15
10
—
Power
GND
14
9
—
Power
VREF
17
12
M0
18
13
M1
22
17
Logic supply voltage. Connect a X7R, 0.47-μF to 1-μF, 6.3V or 10-V rated ceramic capacitor to GND.
Device ground. Connect to system ground.
I
Input
Current set reference input. Maximum value 3.3 V. DVDD
can be used to provide VREF through a resistor divider.
I
Input
Microstepping mode-setting pins. Sets the step mode.
Input
Pin input level programs the stall detection mode:
0 = Torque count mode, torque count analog voltage is
output on the TRQ_CNT/STL_TH pin.
Hi-Z = Learning mode, learning result analog voltage is
output on the TRQ_CNT/STL_TH pin.
1 = Stall threshold mode, stall threshold is set by an input
voltage on the TRQ_CNT/STL_TH pin.
Tied to ground with a 330k resistor = Stall detection
disabled.
STL_MODE
21
16
I
TRQ_CNT/STL_TH
20
15
I/O
STEP
23
18
I
Input
VCP
1
24
—
Power
Torque count analog output or stall threshold analog input
Input/Output depending on STL_MODE pin input level. A 1nF capacitor
must be connected from this pin to ground.
Step input. A rising edge causes the indexer to advance
one step; internal pulldown resistor.
Charge pump output. Connect a X7R, 0.22-μF, 16-V
ceramic capacitor to VM.
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PIN
NAME
NO.
TYPE
DESCRIPTION
HTSSOP
VQFN
2, 13
1, 8
—
Power
Power supply. Connect to motor supply voltage and bypass
to PGND with two 0.01-µF ceramic capacitors (one for
each pin) plus a bulk capacitor rated for VM.
STL_REP
19
14
O
Open Drain
Stall fault report output. Requires a pullup resistor. A low to
high transition indicates a stall. A high to low transition
indicates a successful learning. If this pin is connected to
ground, stall fault reporting is disabled.
nFAULT
16
11
O
Open Drain
Fault output. Pulled logic low when a fault is detected;
open-drain output. Requires a pullup resistor.
nSLEEP
26
21
I
Input
-
-
-
-
VM
PAD
4
I/O
Sleep mode control. Logic high to enable device; logic low
to enter low-power sleep mode; internal pulldown resistor.
An nSLEEP low pulse clears faults.
Thermal pad. Connect to system ground.
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6 Specifications
6.1 Absolute Maximum Ratings
over operating free-air temperature range (unless otherwise noted)(1)
Power supply voltage (VM)
MIN
MAX
UNIT
–0.3
50
V
Charge pump voltage (VCP, CPH)
–0.3
VVM + 7
V
Charge pump negative switching pin (CPL)
–0.3
VVM
V
nSLEEP pin voltage (nSLEEP)
–0.3
VVM
V
Internal regulator voltage (DVDD)
–0.3
5.75
V
Control pin voltage (STEP, DIR, ENABLE, nFAULT, STL_MODE, STL_REP, TRQ_CNT/STL_TH,
M0, M1)
–0.3
5.75
V
0
10
mA
Open drain output current (nFAULT, STL_REP)
Reference input pin voltage (VREF)
–0.3
5.75
V
–1
VVM + 1
V
Transient 100 ns phase node pin voltage (AOUT1, AOUT2, BOUT1, BOUT2)
–3
VVM + 3
Peak drive current (AOUT1, AOUT2, BOUT1, BOUT2)
Internally Limited
Continuous phase node pin voltage (AOUT1, AOUT2, BOUT1, BOUT2)
V
A
Operating ambient temperature, TA
–40
125
°C
Operating junction temperature, TJ
–40
150
°C
Storage temperature, Tstg
–65
150
°C
(1)
Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings
only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under
Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device
reliability.
6.2 ESD Ratings
VALUE
Human-body model (HBM), per ANSI/ESDA/JEDEC JS-001
V(ESD)
Electrostatic
discharge
Charged-device model (CDM), per JEDEC specification JESD22C101
UNIT
±2000
Corner pins for PWP (1,
14, 15, and 28)
±750
Other pins
±500
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6.3 Recommended Operating Conditions
over operating free-air temperature range (unless otherwise noted)
MIN
VVM
Supply voltage range for normal (DC) operation
VI
Logic level input voltage
MAX
UNIT
4.5
48
V
0
5.5
V
VVREF
VREF voltage
0.05
3.3
V
fSTEP
Applied STEP signal (STEP)
0
500(1)
kHz
IFS
Motor full-scale current (xOUTx)
0
2.5(2)
A
Irms
Motor RMS current (xOUTx)
0
1.8(2)
A
TA
Operating ambient temperature
–40
125
°C
TJ
Operating junction temperature
–40
150
°C
(1)
(2)
STEP input can operate up to 500 kHz, but system bandwidth is limited by the motor load
Power dissipation and thermal limits must be observed
6.4 Thermal Information
THERMAL METRIC(1)
RGE (VQFN)
28 PINS
24 PINS
UNIT
RθJA
Junction-to-ambient thermal resistance
29.7
39.0
°C/W
Rθ
Junction-to-case (top) thermal resistance
23.0
28.9
°C/W
RθJB
Junction-to-board thermal resistance
9.3
16.0
°C/W
ψJT
Junction-to-top characterization parameter
0.3
0.4
°C/W
ψJB
Junction-to-board characterization parameter
9.2
15.9
°C/W
Rθ
Junction-to-case (bottom) thermal resistance
2.4
3.4
°C/W
JC(top)
JC(bot)
(1)
6
PWP (HTSSOP)
For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application
report.
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6.5 Electrical Characteristics
Typical values are at TA = 25°C and VVM = 24 V. All limits are over recommended operating conditions, unless otherwise
noted.
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX
UNIT
5
6.5
mA
2
4
μA
40
μs
POWER SUPPLIES (VM, DVDD)
IVM
VM operating supply current
IVMQ
VM sleep mode supply current nSLEEP = 0
ENABLE = 1, nSLEEP = 1, No motor load
tSLEEP
Sleep time
nSLEEP = 0 to sleep-mode
120
tRESET
nSLEEP reset pulse
nSLEEP low to clear fault
20
μs
tWAKE
Wake-up time
nSLEEP = 1 to output transition
0.8
1.2
ms
tON
Turn-on time
VM > UVLO to output transition
0.8
1.2
ms
tEN
Enable time
ENABLE = 0/1 to output transition
5
μs
5.25
V
VDVDD
Internal regulator voltage
No external load, 6V < VVM < 48V
4.75
5
No external load, VVM = 4.5V
4.2
4.35
V
VVM + 5
V
360
kHz
CHARGE PUMP (VCP, CPH, CPL)
VVCP
VCP operating voltage
6V < VVM < 48V
f(VCP)
Charge pump switching
frequency
VVM > UVLO; nSLEEP = 1
LOGIC-LEVEL INPUTS (STEP, DIR, nSLEEP)
VIL
Input logic-low voltage
0
0.6
V
VIH
Input logic-high voltage
1.5
5.5
V
VHYS
Input logic hysteresis
IIL
Input logic-low current
VIN = 0 V
IIH
Input logic-high current
VIN = 5 V
150
–1
mV
1
μA
100
μA
0.6
V
2.2
V
5.5
V
TRI-LEVEL INPUTS (M0, ENABLE)
VI1
Input logic-low voltage
Tied to GND
0
VI2
Input Hi-Z voltage
Hi-Z
1.8
VI3
Input logic-high voltage
Tied to DVDD
2.7
IO
Output pull-up current
2
10
μA
QUAD-LEVEL INPUT (M1, STL_MODE)
VI1
Input logic-low voltage
VI2
Tied to GND
0
0.6
V
330kΩ ± 5% to GND
1
1.25
1.4
V
2
2.2
V
5.5
V
VI3
Input Hi-Z voltage
Hi-Z
1.8
VI4
Input logic-high voltage
Tied to DVDD
2.7
IIL
Output pull-up current
10
μA
TORQUE COUNT INPUT/ STALL THRESHOLD OUTPUT (TRQ_CNT/STL_TH)
VO1
Output low voltage
STL_MODE = 0V
VO2
Output High voltage
STL_MODE = 0V
0.1
V
2.4
0.1
V
VI1
Input low voltage
STL_MODE = DVDD
VI2
Input High voltage
STL_MODE = DVDD
V
NBIT
Torque-count DAC Resolution
CLOAD
TRQ_CNT/STL_TH pin
Capacitive Load
RLOAD = Infinite, Phase margin = 45°
ISHORT
TRQ_CNT/STL_TH pin shortcircuit current
Full scale output shorted to GND
2
mA
tS
DAC Output voltage settling
time
99% of final target
50
μs
2.4
12
V
Bits
1
nF
CONTROL OUTPUTS (nFAULT, STL_REP)
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Typical values are at TA = 25°C and VVM = 24 V. All limits are over recommended operating conditions, unless otherwise
noted.
PARAMETER
VOL
Output logic-low voltage
IOH
Output logic-high leakage
VIL
Input logic-low voltage
VIH
Input logic-high voltage
TEST CONDITIONS
MIN
TYP
IO = 5 mA
MAX
UNIT
0.5
V
–1
1
μA
STL_REP, pulled low to disable stall
reporting
0
0.6
V
STL_REP, pulled high to enable stall
reporting
1.5
5.5
V
MOTOR DRIVER OUTPUTS (AOUT1, AOUT2, BOUT1, BOUT2)
RDS(ON)
RDS(ON)
tSR
High-side FET on resistance
Low-side FET on resistance
Output slew rate
TJ = 25 °C, IO = -1 A
165
200
mΩ
TJ = 125 °C, IO = -1 A
250
300
mΩ
TJ = 150 °C, IO = -1 A
280
350
mΩ
TJ = 25 °C, IO = 1 A
165
200
mΩ
TJ = 125 °C, IO = 1 A
250
300
mΩ
TJ = 150 °C, IO = 1 A
280
350
mΩ
VVM = 24 V, IO = 1 A, Between 10% and
90%
240
V/µs
PWM CURRENT CONTROL (VREF)
KV
Transimpedance gain
VREF = 3.3 V
IVREF
VREF Leakage Current
VREF = 3.3 V
1.254
0.25 A < IO < 0.5 A
ΔITRIP
Current trip accuracy
AOUT and BOUT current
matching
IO,CH
1.32
–12
1.386
V/A
8.25
μA
12
0.5 A < IO < 1 A
–6
6
1 A < IO < 2.5 A
–4
4
IO = 2.5 A
–2.5
2.5
VM falling, UVLO falling
4.1
4.25
4.35
VM rising, UVLO rising
4.2
4.35
4.45
%
%
PROTECTION CIRCUITS
VUVLO
VM UVLO lockout
VUVLO,HYS
Undervoltage hysteresis
Rising to falling threshold
100
V
mV
VCPUV
Charge pump undervoltage
VCP falling; CPUV report
IOCP
Overcurrent protection
Current through any FET
tOCP
Overcurrent deglitch time
2
μs
tRETRY
Overcurrent retry time
4
ms
tOL
Open load detection time
IOL
Open load current threshold
TOTSD
Thermal shutdown
Die temperature TJ
THYS_OTSD
Thermal shutdown hysteresis
Die temperature TJ
VVM + 2
V
4
A
50
75
150
165
ms
mA
180
20
°C
°C
6.6 Indexer Timing Requirements
Typical limits are at TJ = 25°C and VVM = 24 V. Over recommended operating conditions unless otherwise noted.
NO.
1
(1)
8
MIN
ƒSTEP
Step frequency
MAX
UNIT
500(1)
kHz
2
tWH(STEP)
Pulse duration, STEP high
970
ns
3
tWL(STEP)
Pulse duration, STEP low
970
ns
4
tSU(DIR, Mx)
Setup time, DIR or MODEx to STEP rising
200
ns
5
tH(DIR, Mx)
Hold time, DIR or MODEx to STEP rising
200
ns
STEP input can operate up to 500 kHz, but system bandwidth is limited by the motor load.
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Figure 6-1. STEP and DIR Timing Diagram
6.6.1 Typical Characteristics
Figure 6-2. Sleep Current over Supply Voltage
Figure 6-3. Sleep Current over Temperature
Figure 6-4. Operating Current over Supply Voltage
Figure 6-5. Operating Current over Temperature
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6.6.1 Typical Characteristics (continued)
10
Figure 6-6. Low-Side RDS(ON) over Supply Voltage
Figure 6-7. Low-Side RDS(ON) over Temperature
Figure 6-8. High-Side RDS(ON) over Supply Voltage
Figure 6-9. High-Side RDS(ON) over Temperature
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7 Detailed Description
7.1 Overview
The DRV8434A is an integrated motor-driver solution for bipolar stepper motors. The device provides maximum
integration by integrating two N-channel power MOSFET H-bridges, current sense resistors and regulation
circuitry, and a microstepping indexer. The DRV8434A is capable of supporting a wide supply voltage of 4.5 to
48 V. DRV8434A provides an output current up to 4 A peak, 2.5 A full-scale, or 1.8 A root mean square (rms).
The actual full-scale and rms current depends on the ambient temperature, supply voltage, and PCB thermal
capability.
The DRV8434A uses an integrated current-sense architecture which eliminates the need for two external power
sense resistors, hence saving significant board space, BOM cost, design efforts and reduces significant power
consumption. This architecture removes the power dissipated in the sense resistors by using a current mirror
approach and using the internal power MOSFETs for current sensing. The current regulation set point is adjusted
by the voltage at the VREF pin.
A simple STEP/DIR interface allows for an external controller to manage the direction and step rate of the
stepper motor. The internal microstepping indexer can execute high-accuracy micro-stepping without requiring
the external controller to manage the winding current level. The indexer is capable of full step, half step, and 1/4,
1/8, 1/16, 1/32, 1/64, 1/128, and 1/256 microstepping. High microstepping contributes to significant audible noise
reduction and smooth motion. In addition to a standard half stepping mode, a noncircular half stepping mode is
available for increased torque output at higher motor RPM.
The device operates with smart tune ripple control decay mode, which uses a variable off-time, ripple current
control scheme to minimize distortion of the motor winding current. The DRV8434A can detect a motor overload
stall condition or an end-of-line travel, by detecting back-emf phase shift between rising and falling current
quadrants of the motor current. Unlike conventional stall detection algorithms which require an SPI interface, the
DRV8434A detects stall using two digital IO and one analog IO pins.
The device integrates a spread spectrum clocking feature for both the internal digital oscillator and internal
charge pump. This feature minimizes the radiated emissions from the device. A low-power sleep mode is
included which allows the system to save power when not actively driving the motor.
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7.2 Functional Block Diagram
12
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7.3 Feature Description
Table 7-1 lists the recommended external components for the DRV8434A device.
Table 7-1. DRV8434A External Components
COMPONENT
PIN 1
PIN 2
CVM1
VM
PGND
Two X7R, 0.01-µF, VM-rated ceramic capacitors
CVM2
VM
PGND
Bulk, VM-rated capacitor
CVCP
VCP
VM
X7R, 0.22-µF, 16-V ceramic capacitor
CSW
CPH
CPL
X7R, 0.022-µF, VM-rated ceramic capacitor
CDVDD
DVDD
GND
X7R, 0.47-µF to 1-µF, 6.3-V ceramic capacitor
CTRQ_CNT
TRQ_CNT/STL_TH
GND
X7R, 1-nF, 6.3-V ceramic capacitor
RnFAULT
VCC (1)
nFAULT
>4.7-kΩ resistor
STL_REP
>4.7-kΩ resistor
RSTL_REP
VCC
(1)
RREF1
VREF
VCC
RREF2 (Optional)
VREF
GND
(1)
RECOMMENDED
Resistor to limit chopping current. VREF pin has an internal 500 kΩ
resistor to GND, therefore it is recommended that the value of
parallel combination of RREF1 and RREF2 should be less than 50
kΩ.
VCC is not a pin on the DRV8434A, but a VCC supply voltage pullup is required for open-drain outputs nFAULT and STL_REP; both
outputs may also be pulled up to DVDD
7.3.1 Stepper Motor Driver Current Ratings
Stepper motor drivers can be classified using three different numbers to describe the output current: peak, RMS,
and full-scale.
7.3.1.1 Peak Current Rating
The peak current in a stepper driver is limited by the overcurrent protection trip threshold IOCP. The peak current
describes any transient duration current pulse, for example when charging capacitance, when the overall duty
cycle is very low. In general the minimum value of I OCP specifies the peak current rating of the stepper motor
driver. For the DRV8434A, the peak current rating is 4 A per bridge.
7.3.1.2 RMS Current Rating
The RMS (average) current is determined by the thermal considerations of the IC. The RMS current is calculated
based on the R DS(ON), rise and fall time, PWM frequency, device quiescent current, and package thermal
performance in a typical system at 25°C. The actual operating RMS current may be higher or lower depending
on heatsinking and ambient temperature. For the DRV8434A, the RMS current rating is 1.8 A per bridge.
7.3.1.3 Full-Scale Current Rating
The full-scale current describes the top of the sinusoid current waveform while microstepping. Because the
sinusoid amplitude is related to the RMS current, the full-scale current is also determined by the thermal
considerations of the device. The full-scale current rating is approximately √2 × I RMS for a sinusoidal current
waveform, and IRMS for a square wave current waveform (full step).
Full-scale current
Output Current
RMS current
AOUT
BOUT
Step Input
Figure 7-1. Full-Scale and RMS Current
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7.3.2 PWM Motor Drivers
The DRV8434A has drivers for two full H-bridges to drive the two windings of a bipolar stepper motor. Figure 7-2
shows a block diagram of the circuitry.
Figure 7-2. PWM Motor Driver Block Diagram
7.3.3 Microstepping Indexer
Built-in indexer logic in the DRV8434A device allows a number of different step modes. The M0 and M1 pins are
used to configure the step mode as shown in Table 7-2. The settings can be changed on the fly.
Table 7-2. Microstepping Indexer Settings
14
M0
M1
STEP MODE
0
0
Full step (2-phase excitation)
with 100% current
0
330 kΩ to GND
Full step (2-phase excitation)
with 71% current
1
0
Non-circular 1/2 step
Hi-Z
0
1/2 step
0
1
1/4 step
1
1
1/8 step
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Table 7-2. Microstepping Indexer Settings
(continued)
M0
M1
Hi-Z
1
1/16 step
STEP MODE
0
Hi-Z
1/32 step
Hi-Z
330kΩ to GND
1/64 step
Hi-Z
Hi-Z
1/128 step
1
Hi-Z
1/256 step
Table 7-3 shows the relative current and step directions for full-step (71% current), 1/2 step, 1/4 step and 1/8
step operation. Higher microstepping resolutions follow the same pattern. The AOUT current is the sine of the
electrical angle and the BOUT current is the cosine of the electrical angle. Positive current is defined as current
flowing from the xOUT1 pin to the xOUT2 pin while driving.
At each rising edge of the STEP input the indexer advances to the next state in the table. The direction shown is
with the DIR pin logic high. If the DIR pin is logic low, the sequence table is reversed.
Note
If the step mode is changed on the fly while stepping, the indexer advances to the next valid state for
the new step mode setting at the rising edge of STEP.
The initial excitation state is an electrical angle of 45°, corresponding to 71% of full-scale current in both coils.
This state is entered immediately after power-up, after exiting logic undervoltage lockout, or after exiting sleep
mode.
Table 7-3. Relative Current and Step Directions
1/8 STEP
1/4 STEP
1/2 STEP
1
1
1
FULL STEP 71%
2
3
2
4
5
3
2
1
6
7
4
8
9
5
3
10
11
6
12
13
7
4
2
14
15
8
16
17
9
5
18
19
10
20
21
11
6
22
23
12
3
AOUT CURRENT
(% FULL-SCALE)
BOUT CURRENT
(% FULL-SCALE)
ELECTRICAL
ANGLE (DEGREES)
0%
100%
0.00
20%
98%
11.25
38%
92%
22.50
56%
83%
33.75
71%
71%
45.00
83%
56%
56.25
92%
38%
67.50
98%
20%
78.75
100%
0%
90.00
98%
-20%
101.25
92%
-38%
112.50
83%
-56%
123.75
71%
-71%
135.00
56%
-83%
146.25
38%
-92%
157.50
20%
-98%
168.75
0%
-100%
180.00
-20%
-98%
191.25
-38%
-92%
202.50
-56%
-83%
213.75
-71%
-71%
225.00
-83%
-56%
236.25
-92%
-38%
247.50
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Table 7-3. Relative Current and Step Directions (continued)
1/8 STEP
1/4 STEP
1/2 STEP
13
7
FULL STEP 71%
24
25
26
27
14
28
29
15
8
4
30
31
16
32
AOUT CURRENT
(% FULL-SCALE)
BOUT CURRENT
(% FULL-SCALE)
ELECTRICAL
ANGLE (DEGREES)
-98%
-20%
258.75
-100%
0%
270.00
-98%
20%
281.25
-92%
38%
292.50
-83%
56%
303.75
-71%
71%
315.00
-56%
83%
326.25
-38%
92%
337.50
-20%
98%
348.75
Table 7-4 shows the full step operation with 100% full-scale current. This stepping mode consumes more power
than full-step mode with 71% current, but provides a higher torque at high motor RPM.
Table 7-4. Full Step with 100% Current
AOUT CURRENT
(% FULL-SCALE)
BOUT CURRENT
(% FULL-SCALE)
1
100
100
2
-100
100
135
3
-100
-100
225
4
100
–100
315
FULL STEP 100%
ELECTRICAL ANGLE
(DEGREES)
45
Table 7-5 shows the noncircular 1/2–step operation. This stepping mode consumes more power than circular
1/2-step operation, but provides a higher torque at high motor RPM.
Table 7-5. Non-Circular 1/2-Stepping Current
NON-CIRCULAR 1/2-STEP
AOUT CURRENT
(% FULL-SCALE)
BOUT CURRENT
(% FULL-SCALE)
1
0
100
ELECTRICAL ANGLE
(DEGREES)
0
2
100
100
45
3
100
0
90
4
100
–100
135
5
0
–100
180
6
–100
–100
225
7
–100
0
270
8
–100
100
315
7.3.4 Controlling VREF with an MCU DAC
In some cases, the full-scale output current may need to be changed between many different values, depending
on motor speed and loading. The voltage of the VREF pin can be adjusted in the system to change the full-scale
current.
In this mode of operation, as the DAC voltage increases, the full-scale regulation current increases as well. For
proper operation, the output of the DAC must not exceed 3.3 V.
16
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Figure 7-3. Controlling VREF with a DAC Resource
The VREF pin can also be adjusted using a PWM signal and low-pass filter.
Figure 7-4. Controlling VREF With a PWM Resource
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7.3.5 Current Regulation and Decay Mode
The DRV8434A operates with smart tune ripple control decay mode, which uses only slow decay during PWM
current regulation. The PWM regulation current is set by a comparator which monitors the voltage across the
current sense MOSFETs in parallel with the low-side power MOSFETs. The current sense MOSFETs are biased
with a reference current that is the output of a current-mode sine-weighted DAC whose full-scale reference
current is set by the voltage at the VREF pin.
The full-scale regulation current (IFS) can be calculated as IFS (A) = VREF (V) / KV (V/A) = VREF (V) / 1.32 (V/A).
During PWM current chopping, the H-bridge is enabled to drive a current through the motor winding until the
PWM current chopping threshold is reached. Thereafter, the winding current is re-circulated by enabling both
low-side MOSFETs of the H-bridge.
7.3.5.1 Smart tune Ripple Control
Increasing Phase Current (A)
ITRIP
IVALLEY
tBLANK
tBLANK
tOFF
tBLANK
tOFF
tDRIVE
Decreasing Phase Current (A)
tDRIVE
tBLANK
tOFF
tDRIVE
tDRIVE
ITRIP
IVALLEY
tBLANK
tOFF
tDRIVE
tBLANK
tOFF
tDRIVE
tBLANK
tOFF
tDRIVE
Figure 7-5. Smart tune Ripple Control Decay Mode
Smart tune Ripple Control operates by setting an I VALLEY level alongside the I TRIP level. When the current level
reaches I TRIP, the driver enters slow decay until I VALLEY is reached. In slow decay, both low-side MOSFETs are
turned on allowing the current to recirculate. In this mode, off-time varies depending on the current level and
operating conditions.
The ripple control method allows tight regulation of the current level increasing motor efficiency and system
performance.
7.3.5.2 Blanking Time
After the current is enabled (start of drive phase) in an H-bridge, the current sense comparator is ignored for a
period of time (tBLANK) before enabling the current-sense circuitry. The blanking time also sets the minimum drive
time of the PWM. The blanking time is approximately 1 µs.
18
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7.3.6 Charge Pump
A charge pump is integrated to supply the high-side N-channel MOSFET gate-drive voltage. The charge pump
requires a capacitor between the VM and VCP pins to act as the storage capacitor. Additionally a ceramic
capacitor is required between the CPH and CPL pins to act as the flying capacitor.
Figure 7-6. Charge Pump Block Diagram
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7.3.7 Linear Voltage Regulators
A linear voltage regulator is integrated in the device for DVDD. The DVDD regulator can be used to provide
VREF reference voltage. DVDD can supply a maximum of 2mA load. For proper operation, bypass the DVDD
pin to GND using a ceramic capacitor.
The DVDD output is nominally 5 V. When the DVDD LDO current load exceeds 2mA, the output voltage drops
significantly.
Figure 7-7. Linear Voltage Regulator Block Diagram
If a digital input must be tied permanently high (that is, M0, M1 or STL_MODE), tying the input to the DVDD pin
instead of an external regulator is suggested. This method saves power when the VM power is not applied or the
device is in sleep mode. The DVDD regulator is disabled and current does not flow through the input pulldown
resistors. For reference, logic level inputs have a typical pulldown of 200 kΩ.
The nSLEEP pin must not be tied to DVDD, else the device will never exit sleep mode.
7.3.8 Logic Level, tri-level and quad-level Pin Diagrams
Figure 7-8 shows the input structure for M0, STL_MODE and ENABLE pins.
Figure 7-8. Tri-Level Input Pin Diagram
Figure 7-9 shows the input structure for M1 pin.
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Figure 7-9. Quad-Level Input Pin Diagram
Figure 7-10 shows the input structure for STEP, DIR and nSLEEP pins.
Figure 7-10. Logic-Level Input Pin Diagram
7.3.8.1 nFAULT Pin
The nFAULT pin has an open-drain output and should be pulled up to a 5 V, 3.3 V or 1.8 V supply. When a fault
is detected, the nFAULT pin will be logic low. nFAULT pin will be high after power-up. For a 5 V pullup, the
nFAULT pin can be tied to the DVDD pin with a resistor. For a 3.3 V or 1.8 V pullup, an external supply must be
used.
Output
nFAULT
Figure 7-11. nFAULT Pin
•
The STL_REP pin has open-drain output and must be pulled up to a 5 V, 3.3 V or 1.8 V supply. When a stall
fault is detected, the STL_REP pin will be logic high. After a successful stall threshold learning, STL_REP pin
is pulled low. The STL_REP pin can also be used as an input. When pulled low externally, stall fault reporting
is disabled. For a 5 V pullup, the STL_REP pin can be tied to the DVDD pin with a resistor. For a 3.3 V or 1.8
V pullup, an external supply must be used.
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Figure 7-12. STL_REP pin
7.3.9 Protection Circuits
The device is fully protected against supply undervoltage, charge pump undervoltage, output overcurrent, open
load, and device overtemperature events. In addition, the device is protected against stall detection in the event
of overload or end-of-line movement.
7.3.9.1 VM Undervoltage Lockout (UVLO)
If at any time the voltage on the VM pin falls below the UVLO-threshold voltage for the voltage supply, all the
outputs are disabled, and the nFAULT pin is driven low. The charge pump is disabled in this condition. Normal
operation resumes (motor-driver operation and nFAULT released) when the VM undervoltage condition is
removed.
7.3.9.2 VCP Undervoltage Lockout (CPUV)
If at any time the voltage on the VCP pin falls below the CPUV voltage, all the outputs are disabled, and the
nFAULT pin is driven low. The charge pump remains active during this condition. Normal operation resumes
(motor-driver operation and nFAULT released) when the VCP undervoltage condition is removed.
7.3.9.3 Overcurrent Protection (OCP)
An analog current-limit circuit on each FET limits the current through the FET by removing the gate drive. If this
current limit persists for longer than the tOCP time, the FETs in both H-bridges are disabled and the nFAULT pin is
driven low. The charge pump remains active during this condition. Normal operation resumes automatically
(motor-driver operation and nFAULT released) after the t RETRY time has elapsed and the fault condition is
removed.
7.3.9.4 Stall Detection
Stepper motors have a distinct relation between the winding current, back-EMF, and mechanical torque load of
the motor, as shown in Figure 7-13. As motor load approaches the torque capability of the motor for a given
winding current, the back-EMF will move in phase with the winding current.
By detecting back-emf phase shift between rising and falling current quadrants of the motor current, the
DRV8434A can detect a motor overload stall condition or an end-of-line travel. Without Stall Detection, driver will
continue to drive through the obstacle, causing heating, audible noise and damage to the system.
Stall detection can replace expensive Hall sensors. Integrated sensorless stall detection results in immediate
response in the event of motor stall, compared to timeout mechanism of Hall sensors.
22
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Figure 7-13. Stall Detection by Monitoring Motor Back-EMF
The stall detection algorithm compares the back-EMF between the rising and falling current quadrants by
monitoring PWM off time and generates a value represented by the torque count. The comparison is done in
such a way that the torque count is practically independent of motor current, ambient temperature and supply
voltage.
For a lightly loaded motor, the torque count will be a non-zero value. As the motor approaches stall condition,
torque count will approach zero and can be used to detect stall condition. If anytime torque count falls below the
stall threshold, the device will detect a stall. In stalled condition, the motor shaft does not spin. The motor starts
to spin again when the stall condition is removed.
High motor coil resistance can result in low torque count. The ENABLE pin of the DRV8434A allows scaling up
low torque count values, for ease of further processing. If the ENABLE pin is Hi-Z, the torque count and stall
threshold are multiplied by a factor of 8. If the ENABLE pin is logic high, torque count and stall threshold retain
the value originally calculated by the algorithm.
The stall detection algorithm of the DRV8434A is configured by two digital IO and one analog IO pins STL_MODE, STL_REP and TRQ_CNT/STL_TH.
STL_MODE programs the stall detection mode. When this pin is logic low, stall threshold is computed by the
driver or an external microcontroller (MCU). The TRQ_CNT/STL_TH pin outputs as torque count analog voltage.
If the STL_MODE pin is open (Hi-Z), it enables the stall threshold learning process. If learning is successful, the
TRQ_CNT/STL_TH pin outputs the stall threshold as an analog voltage. When the STL_MODE is logic high (tied
to DVDD), stall threshold is set by applying a voltage on the TRQ_CNT/STL_TH pin. TRQ_CNT/STL_TH pin can
act as both input or output, depending on the operating mode. An 1 nF capacitor must be connected from the
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TRQ_CNT/STL_TH pin to GND. Connecting a 330k resistor from STL_MODE pin to ground disables stall
detection. Additionally, if any fault condition exists (UVLO, OCP, OL, OTSD etc.), stall detection will be disabled.
STL_REP is an open-drain output. When STL_MODE = GND or DVDD, STL_REP is pulled low by the driver if
there is no stall fault; and goes high if stall is detected. If STL_MODE = GND or DVDD and the STL_REP pin is
pulled low externally, then stall fault reporting is disabled and nFAULT will not go low if a stall is detected. In stall
threshold learning mode (STL_MODE = Hi-Z), if STL_REP goes from high to low, it indicates successful stall
threshold learning. STL_REP must be pulled up with an external pull-up resistor.
The following procedure describes the stall threshold learning operation:
•
Before stall threshold learning, ensure that the motor speed has reached its target value. Do not learn stall
threshold while the motor speed is ramping up or down.
Initiate learning by making the STL_MODE pin Hi-Z.
Run motor with no load.
Wait for 32 electrical cycles for the driver to learn the steady count.
Stall the motor.
Wait for 16 electrical cycles for the driver to learn the stall count.
STL_REP will be pulled low if learning is successful.
Stall threshold is calculated as the average of steady count and stall count.
At the end of a successful learning, TRQ_CNT/STL_TH pin outputs the stall threshold as an analog voltage,
and also stores the value internally for use with Torque Count Mode.
After successful learning, once device enters Torque Count mode or Stall Threshold mode by changing
STL_MODE logic level, STL_REP goes high, nFAULT is pulled down and the voltage on the TRQ_CNT/
STL_TH pin is reset.
Apply nSLEEP reset pulse to pull down STL_REP and pull up nFAULT again.
•
•
•
•
•
•
•
•
•
•
Sometimes the stall learning process might not be successful due to an unstable torque count while the motor is
running or stalled. For example, when the motor has high coil resistance or is running at very high or low speeds,
the torque count might vary a lot over time and the difference between steady count and stall count might be
small. In such cases, it is recommended not to use the stall learning method. Instead, the user should carefully
study the steady count and torque count across the range of operating conditions and set the threshold midway
between the minimum steady count and the maximum stall count.
When the motor is intially ramping up speed, it is recommended to configure the driver in either Torque Count
Mode or Stall Threshold Mode. If the device is in Learning Mode during the initial ramp up, the learning process
might result in a lower stall threshold value. Once steady state speed has been achieved, learning process can
be initiated.
Table 7-6 shows all the different operating modes in which stall can be detected.
Table 7-6. Stall Detection Operating Modes
Operating
Mode
Torque
Count Mode
24
STL_MO
DE
GND
TRQ_CNT/
STL_TH
STL_REP
Output:High:
Torque count
Stall Fault
voltage as
Input:Low:
output
Stall Reporting
Disabled
nFAULT
If STL_REP >
1.6V, nFAULT
goes low when
stall is detected
Description
This Mode supports two types of operations:
1. Standalone Stall Detection Mode: Driver takes care of stall
detection and reporting (this needs to be preceded by
Learning Mode).
2. MCU assisted Stall Detection Mode: MCU takes
TRQ_CNT/STL_TH voltage as input, compensates it for any
second order effects, and compares it with its own stall
threshold value to detect a stall. Because this operating mode
is external, the device stall reporting must be disabled. The
MCU could also run an algorithm to control VREF based on
the torque count.
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Table 7-6. Stall Detection Operating Modes (continued)
Operating
Mode
Learning
Mode
Stall
Threshold
Mode
Stall
Detection
Disabled
STL_MO
DE
TRQ_CNT/
STL_TH
STL_REP
nFAULT
Description
Hi-Z
Output:High:
Stall threshold Learning Not
voltage as
done
output
Low: learning
Successful
Not Applicable
1. Torque count learning result is available via the TRQ_CNT/
STL_TH pin.
2. In this mode, the motor must spin with no load for at least
32 electrical cycles, then stalled for at least 16 electrical
cycles for the stall detection algorithm to determine the
internal stall threshold.
DVDD
Output:High:
Stall threshold
Stall Fault
voltage as
Input:Low:
input
Stall Reporting
Disabled
If STL_REP >
1.6V, nFAULT
goes low when
stall is detected
Torque count is noted from Torque Count Mode or Learning
Mode and a desired stall threshold voltage is applied to the
TRQ_CNT/STL_TH pin. The stall threshold voltage must be
less than the torque count noted from the Torque Count Mode.
Stall Threshold Mode must be selected while the motor is
spinning in Torque Count Mode.
330k to
GND
Output: Low
Motor stall will be ignored until STL_MODE = 0 or 1.
Figure 7-14 shows the flowchart of stall detection by the DRV8434A driver.
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Figure 7-14. Flowchart of Stall Detection by DRV8434A
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7.3.9.5 Open-Load Detection (OL)
If the winding current in any coil drops below the open load current threshold (I OL) and the I TRIP level set by the
indexer, and if this condition persists for more than the open load detection time (t OL), an open-load condition is
detected. Normal operation resumes when the open load condition is removed. The fault is cleared by an
nSLEEP reset pulse or if the device is power cycled or comes out of sleep mode.
7.3.9.6 Thermal Shutdown (OTSD)
If the die temperature exceeds the thermal shutdown limit (T OTSD) all MOSFETs in the H-bridge are disabled,
and the nFAULT pin is driven low. The charge pump is disabled during this condition. Normal operation resumes
(motor-driver operation and the nFAULT line released) when the junction temperature falls below the
overtemperature threshold limit minus the hysteresis (TOTSD – THYS_OTSD).
Fault Condition Summary
Table 7-7. Fault Condition Summary
FAULT
CONDITION
CONFIGURATION
ERROR
REPORT
HBRIDGE
CHARGE
PUMP
INDEXER
VM
undervoltage
(UVLO)
VM < VUVLO
—
nFAULT
Disabled
Disabled
Disabled
Reset
Automatic: VM >
(VDVDD <
VUVLO
3.9 V)
VCP
undervoltage
(CPUV)
VCP < VCPUV
—
nFAULT
Disabled
Operating
Operating
Operatin
g
Automatic: VCP
> VCPUV
Overcurrent
(OCP)
IOUT > IOCP
—
nFAULT
Disabled
Operating
Operating
Operatin
g
Automatic retry:
tRETRY
Open Load (OL)
No load
detected
—
nFAULT
Operating
Operating
Operating
Operatin
g
Report only
Stall Detection
(STALL)
Stall / stuck
motor
—
STL_REP,
nFAULT
Operating
Operating
Operating
Operatin
g
Report Only
Thermal
Shutdown
(OTSD)
TJ > TTSD
—
nFAULT
Disabled
Disabled
Operating
Operatin Automatic: TJ <
g
TOTSD - THYS_OTSD
LOGIC
RECOVERY
7.4 Device Functional Modes
7.4.1 Sleep Mode (nSLEEP = 0)
The DRV8434A device state is managed by the nSLEEP pin. When the nSLEEP pin is low, the DRV8434A
device enters a low-power sleep mode. In the sleep mode, all the internal MOSFETs are disabled and the charge
pump is disabled. The t SLEEP time must elapse after a falling edge on the nSLEEP pin before the device enters
sleep mode. The DRV8434A device is brought out of sleep automatically when the nSLEEP pin is high. The
tWAKE time must elapse before the device is ready for inputs.
7.4.2 Disable Mode (nSLEEP = 1, ENABLE = 0)
The ENABLE pin is used to enable or disable the DRV8434A device. When the ENABLE pin is low, the output
drivers are disabled and the output pins are in the Hi-Z state.
7.4.3 Operating Mode (nSLEEP = 1, ENABLE = Hi-Z/1)
When the nSLEEP pin is high, the ENABLE pin is Hi-Z or 1, and VM > UVLO, the device enters the active mode.
The tWAKE time must elapse before the device is ready for inputs.
7.4.4 nSLEEP Reset Pulse
A latched fault can be cleared by an nSLEEP reset pulse. This pulse width must be greater than 20 µs and
smaller than 40 µs. If nSLEEP is low for longer than 40 µs, but less than 120 µs, the faults are cleared and the
device may or may not shutdown, as shown in the timing diagram (see Figure 7-15). This reset pulse does not
affect the status of the charge pump or other functional blocks.
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Figure 7-15. nSLEEP Reset Pulse
Functional Modes Summary
Table 7-8 lists a summary of the functional modes.
Table 7-8. Functional Modes Summary
CONDITION
CONFIGURATION
H-BRIDGE
DVDD
Regulator
CHARGE
PUMP
INDEXER
Logic
Sleep mode
4.5 V < VM <
48 V
nSLEEP pin = 0
Disabled
Disbaled
Disabled
Disabled
Disabled
Operating
4.5 V < VM <
48 V
nSLEEP pin = 1
ENABLE pin = 1 or Hi-Z
Operating
Operating
Operating
Operating
Operating
Disabled
4.5 V < VM <
48 V
nSLEEP pin = 1
ENABLE pin = 0
Disabled
Operating
Operating
Operating
Operating
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8 Application and Implementation
Note
Information in the following applications sections is not part of the TI component specification, and TI
does not warrant its accuracy or completeness. TI’s customers are responsible for determining
suitability of components for their purposes. Customers should validate and test their design
implementation to confirm system functionality.
8.1 Application Information
The DRV8434A is used in bipolar stepper control.
8.2 Typical Application
The following design procedure can be used to configure the DRV8434A.
Figure 8-1. Typical Application Schematic (HTSSOP package)
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Figure 8-2. Typical Application Schematic (VQFN package)
8.2.1 Design Requirements
Table 8-1 lists the design input parameters for system design.
Table 8-1. Design Parameters
DESIGN PARAMETER
REFERENCE
EXAMPLE VALUE
Supply voltage
VM
Motor winding resistance
RL
0.9 Ω/phase
Motor winding inductance
LL
1.4 mH/phase
θstep
1.8°/step
nm
1/8 step
v
18.75 rpm
IFS
2A
Motor full step angle
Target microstepping level
Target motor speed
Target full-scale current
24 V
8.2.2 Detailed Design Procedure
8.2.2.1 Stepper Motor Speed
The first step in configuring the DRV8434A requires the desired motor speed and microstepping level. If the
target application requires a constant speed, then a square wave with frequency ƒ step must be applied to the
STEP pin. If the target motor speed is too high, the motor does not spin. Make sure that the motor can support
the target speed. Use Equation 1 to calculate ƒ step for a desired motor speed (v), microstepping level (n m), and
motor full step angle (θstep)
30
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¦step VWHSV V
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v (rpm) u 360 (q / rot)
Tstep (q / step) u nm (steps / microstep) u 60 (s / min)
(1)
The value of θstep can be found in the stepper motor data sheet, or written on the motor. For example, the motor
in this application is required to rotate at 1.8°/step for a target of 18.75 rpm at 1/8 microstep mode. Using
Equation 1, ƒstep can be calculated as 500 Hz.
The microstepping level is set by the M0 and M1 pins and can be any of the settings listed in Table 8-2. Higher
microstepping results in a smoother motor motion and less audible noise, but requires a higher ƒ step to achieve
the same motor speed.
Table 8-2. Microstepping Indexer Settings
M0
M1
STEP MODE
0
0
Full step (2-phase excitation)
with 100% current
0
330 kΩ to GND
Full step (2-phase excitation)
with 71% current
1
0
Non-circular 1/2 step
Hi-Z
0
1/2 step
0
1
1/4 step
1
1
1/8 step
Hi-Z
1
1/16 step
0
Hi-Z
1/32 step
Hi-Z
330 kΩ to GND
1/64 step
Hi-Z
Hi-Z
1/128 step
1
Hi-Z
1/256 step
8.2.2.2 Current Regulation
In a stepper motor, the full-scale current (IFS) is the maximum current driven through either winding. This quantity
depends on the VREF voltage and the TRQ_DAC setting, as shown in Equation 2.
The maximum allowable voltage on the VREF pin is 3.3 V. DVDD can be used to provide VREF through
aresistor divider.
During stepping, IFS defines the current chopping threshold (ITRIP) for the maximum current step.
(2)
8.2.2.3 Decay Mode
The DRV8434A operates with smart tune ripple control decay mode. When a motor winding current has hit the
current chopping threshold (ITRIP), the DRV8434A places the winding in slow decay.
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8.2.2.4 Application Curves
Figure 8-3. 1/8 Microstepping With smart tune
Ripple Control Decay
Figure 8-4. 1/8 Microstepping With smart tune
Dynamic Decay
Figure 8-5. 1/32 Microstepping With smart tune
Ripple Control Decay
Figure 8-6. 1/32 Microstepping With smart tune
Dynamic Decay
Figure 8-7. 1/256 Microstepping With smart tune
Ripple Control Decay
Figure 8-8. 1/256 Microstepping With smart tune
Dynamic Decay
8.2.2.5 Thermal Application
This section presents the power dissipation calculation and junction temperature estimation of the device.
8.2.2.5.1 Power Dissipation
The total power dissipation constitutes of three main components - conduction loss (PCOND), switching loss
(PSW) and power loss due to quiescent current consumption (PQ).
32
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8.2.2.5.2 Conduction Loss
The current path for a motor connected in full-bridge is through the high-side FET of one half-bridge and low-side
FET of the other half-bridge. The conduction loss (P COND) depends on the motor rms current (I RMS) and highside (RDS(ONH)) and low-side (RDS(ONL)) on-state resistances as shown in Equation 3.
PCOND = 2 x (IRMS)2 x (RDS(ONH) + RDS(ONL))
(3)
The conduction loss for the typical application shown in Typical Application is calculated in Equation 4.
PCOND = 2 x (IRMS)2 x (RDS(ONH) + RDS(ONL)) = 2 x (2-A / √2)2 x (0.165-Ω + 0.165-Ω) = 1.32-W
(4)
Note
This power calculation is highly dependent on the device temperature which significantly effects the
high-side and low-side on-resistance of the FETs. For more accurate calculation, consider the
dependency of on-resistance of FETs with device temperature.
8.2.2.5.3 Switching Loss
The power loss due to the PWM switching frequency depends on the slew rate (tSR), supply voltage, motor RMS
current and the PWM switching frequency. The switching losses in each H-bridge during rise-time and fall-time
are calculated as shown in Equation 5 and Equation 6.
PSW_RISE = 0.5 x VVM x IRMS x tRISE_PWM x fPWM
(5)
PSW_FALL = 0.5 x VVM x IRMS x tFALL_PWM x fPWM
(6)
Both t RISE_PWM and t FALL_PWM can be approximated as V VM/ t SR. After substituting the values of various
parameters, and assuming 30-kHz PWM frequency, the switching losses in each H-bridge are calculated as
shown below PSW_RISE = 0.5 x 24-V x (2-A / √2) x (24-V / 240 V/µs) x 30-kHz = 0.05-W
(7)
PSW_FALL = 0.5 x 24-V x (1-A / √2) x (24-V / 240 V/µs) x 30-kHz = 0.05-W
(8)
The total switching loss for the stepper motor driver (PSW) is calculated as twice the sum of rise-time (PSW_RISE)
switching loss and fall-time (PSW_FALL) switching loss as shown below PSW = 2 x (PSW_RISE + PSW_FALL) = 2 x (0.05-W + 0.05-W) = 0.2-W
(9)
Note
The rise-time (t RISE) and the fall-time (t FALL) are calculated based on typical values of the slew rate
(t SR). This parameter is expected to change based on the supply-voltage, temperature and device to
device variation.
The switching loss is directly proportional to the PWM switching frequency. The PWM frequency in an
application will depend on the supply voltage, inductance of the motor coil, back emf voltage and OFF
time or the ripple current (for smart tune ripple control decay mode).
8.2.2.5.4 Power Dissipation Due to Quiescent Current
The power dissipation due to the quiescent current consumed by the power supply is calculated as shown below
PQ = VVM x IVM
(10)
Substituting the values, quiescent power loss can be calculated as shown below -
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PQ = 24-V x 5-mA = 0.12-W
(11)
Note
The quiescent power loss is calculated using the typical operating supply current (I VM) which is
dependent on supply-voltage, temperature and device to device variation.
8.2.2.5.5 Total Power Dissipation
The total power dissipation (P TOT) is calculated as the sum of conduction loss, switching loss and the quiescent
power loss as shown in Equation 12.
PTOT = PCOND + PSW + PQ = 1.32-W + 0.2-W + 0.12-W = 1.64-W
(12)
8.2.2.5.6 Device Junction Temperature Estimation
For an ambient temperature of T A and total power dissipation (P TOT), the junction temperature (T J) is calculated
as TJ = TA + (PTOT x RθJA)
Considering a JEDEC standard 4-layer PCB, the junction-to-ambient thermal resistance (R θJA) is 29.7 °C/W for
the HTSSOP package and 39 °C/W for the VQFN package.
Assuming 25°C ambient temperature, the junction temperature for the HTSSOP package is calculated as shown
below TJ = 25°C + (1.64-W x 29.7°C/W) = 73.71°C
(13)
The junction temperature for the VQFN package is calculated as shown below TJ = 25°C + (1.64-W x 39°C/W) = 88.96 °C
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9 Power Supply Recommendations
The device is designed to operate from an input voltage supply (VM) range from 4.5 V to 48 V. A 0.01-µF
ceramic capacitor rated for VM must be placed at each VM pin as close to the device as possible. In addition, a
bulk capacitor must be included on VM.
9.1 Bulk Capacitance
Having appropriate local bulk capacitance is an important factor in motor drive system design. It is generally
beneficial to have more bulk capacitance, while the disadvantages are increased cost and physical size.
The amount of local capacitance needed depends on a variety of factors, including:
•
•
•
•
•
•
The highest current required by the motor system
The power supply’s capacitance and ability to source current
The amount of parasitic inductance between the power supply and motor system
The acceptable voltage ripple
The type of motor used (brushed DC, brushless DC, stepper)
The motor braking method
The inductance between the power supply and motor drive system will limit the rate current can change from the
power supply. If the local bulk capacitance is too small, the system will respond to excessive current demands or
dumps from the motor with a change in voltage. When adequate bulk capacitance is used, the motor voltage
remains stable and high current can be quickly supplied.
The data sheet generally provides a recommended value, but system-level testing is required to determine the
appropriate sized bulk capacitor.
The voltage rating for bulk capacitors should be higher than the operating voltage, to provide margin for cases
when the motor transfers energy to the supply.
Power Supply
Parasitic Wire
Inductance
Motor Drive System
VM
+
±
+
Motor
Driver
GND
Local
Bulk Capacitor
IC Bypass
Capacitor
Copyright © 2016, Texas Instruments Incorporated
Figure 9-1. Example Setup of Motor Drive System With External Power Supply
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10 Layout
10.1 Layout Guidelines
The VM pin should be bypassed to PGND using a low-ESR ceramic bypass capacitor with a recommended
value of 0.01 µF rated for VM. This capacitor should be placed as close to the VM pin as possible with a thick
trace or ground plane connection to the device PGND pin.
The VM pin must be bypassed to ground using a bulk capacitor rated for VM. This component can be an
electrolytic capacitor.
A low-ESR ceramic capacitor must be placed in between the CPL and CPH pins. A value of 0.022 µF rated for
VM is recommended. Place this component as close to the pins as possible.
A low-ESR ceramic capacitor must be placed in between the VM and VCP pins. A value of 0.22 µF rated for 16
V is recommended. Place this component as close to the pins as possible.
Bypass the DVDD pin to ground with a low-ESR ceramic capacitor. A value of 0.47 µF rated for 6.3 V is
recommended. Place this bypassing capacitor as close to the pin as possible..
10.2 Layout Example
Figure 10-1. HTSSOP Layout Example
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Figure 10-2. QFN Layout Example
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11 Device and Documentation Support
11.1 Receiving Notification of Documentation Updates
To receive notification of documentation updates, navigate to the device product folder on ti.com. Click on
Subscribe to updates to register and receive a weekly digest of any product information that has changed. For
change details, review the revision history included in any revised document.
11.2 Support Resources
TI E2E™ support forums are an engineer's go-to source for fast, verified answers and design help — straight
from the experts. Search existing answers or ask your own question to get the quick design help you need.
Linked content is provided "AS IS" by the respective contributors. They do not constitute TI specifications and do
not necessarily reflect TI's views; see TI's Terms of Use.
11.3 Trademarks
TI E2E™ is a trademark of Texas Instruments.
All trademarks are the property of their respective owners.
11.4 Electrostatic Discharge Caution
This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled
with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage.
ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may
be more susceptible to damage because very small parametric changes could cause the device not to meet its published
specifications.
11.5 Glossary
TI Glossary
38
This glossary lists and explains terms, acronyms, and definitions.
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12 Mechanical, Packaging, and Orderable Information
The following pages include mechanical, packaging, and orderable information. This information is the most
current data available for the designated devices. This data is subject to change without notice and revision of
this document. For browser-based versions of this data sheet, refer to the left-hand navigation.
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PACKAGE OUTLINE
RGE0024B
VQFN - 1 mm max height
SCALE 3.000
PLASTIC QUAD FLATPACK - NO LEAD
4.1
3.9
A
B
0.5
0.3
PIN 1 INDEX AREA
4.1
3.9
0.3
0.2
DETAIL
OPTIONAL TERMINAL
TYPICAL
C
1 MAX
SEATING PLANE
0.05
0.00
0.08 C
2X 2.5
(0.2) TYP
2.45 0.1
7
SEE TERMINAL
DETAIL
12
EXPOSED
THERMAL PAD
13
6
2X
2.5
SYMM
25
18
1
20X 0.5
24
PIN 1 ID
(OPTIONAL)
0.3
0.2
0.1
C A B
0.05
24X
19
SYMM
24X
0.5
0.3
4219013/A 05/2017
NOTES:
1. All linear dimensions are in millimeters. Any dimensions in parenthesis are for reference only. Dimensioning and tolerancing
per ASME Y14.5M.
2. This drawing is subject to change without notice.
3. The package thermal pad must be soldered to the printed circuit board for thermal and mechanical performance.
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EXAMPLE BOARD LAYOUT
RGE0024B
VQFN - 1 mm max height
PLASTIC QUAD FLATPACK - NO LEAD
( 2.45)
SYMM
24
19
24X (0.6)
1
18
24X (0.25)
(R0.05)
TYP
25
SYMM
(3.8)
20X (0.5)
13
6
( 0.2) TYP
VIA
12
7
(0.975) TYP
(3.8)
LAND PATTERN EXAMPLE
EXPOSED METAL SHOWN
SCALE:15X
0.07 MIN
ALL AROUND
0.07 MAX
ALL AROUND
SOLDER MASK
OPENING
METAL
EXPOSED
METAL
SOLDER MASK
OPENING
EXPOSED
METAL
NON SOLDER MASK
DEFINED
(PREFERRED)
METAL UNDER
SOLDER MASK
SOLDER MASK
DEFINED
SOLDER MASK DETAILS
4219013/A 05/2017
NOTES: (continued)
4. This package is designed to be soldered to a thermal pad on the board. For more information, see Texas Instruments literature
number SLUA271 (www.ti.com/lit/slua271).
5. Vias are optional depending on application, refer to device data sheet. If any vias are implemented, refer to their locations shown
on this view. It is recommended that vias under paste be filled, plugged or tented.
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EXAMPLE STENCIL DESIGN
RGE0024B
VQFN - 1 mm max height
PLASTIC QUAD FLATPACK - NO LEAD
4X ( 1.08)
(0.64) TYP
24
19
24X (0.6)
1
25
18
24X (0.25)
(R0.05) TYP
(0.64)
TYP
SYMM
(3.8)
20X (0.5)
13
6
METAL
TYP
12
7
SYMM
(3.8)
SOLDER PASTE EXAMPLE
BASED ON 0.125 mm THICK STENCIL
EXPOSED PAD 25
78% PRINTED SOLDER COVERAGE BY AREA UNDER PACKAGE
SCALE:20X
4219013/A 05/2017
NOTES: (continued)
6. Laser cutting apertures with trapezoidal walls and rounded corners may offer better paste release. IPC-7525 may have alternate
design recommendations.
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PACKAGE OUTLINE
PWP0028M
TM
PowerPAD TSSOP - 1.2 mm max height
SCALE 2.000
SMALL OUTLINE PACKAGE
C
6.6
TYP
6.2
A
0.1 C
PIN 1 INDEX
AREA
SEATING
PLANE
26X 0.65
28
1
2X
9.8
9.6
NOTE 3
8.45
14
15
0.30
0.19
0.1
C A B
28X
4.5
4.3
B
SEE DETAIL A
(0.15) TYP
2X 0.82 MAX
NOTE 5
14
15
2X 0.825 MAX
NOTE 5
0.25
GAGE PLANE
1.2 MAX
4.05
3.53
THERMAL
PAD
0 -8
0.15
0.05
0.75
0.50
DETAIL A
A 20
TYPICAL
28
1
3.10
2.58
4224480/A 08/2018
PowerPAD is a trademark of Texas Instruments.
NOTES:
1. All linear dimensions are in millimeters. Any dimensions in parenthesis are for reference only. Dimensioning and tolerancing
per ASME Y14.5M.
2. This drawing is subject to change without notice.
3. This dimension does not include mold flash, protrusions, or gate burrs. Mold flash, protrusions, or gate burrs shall not
exceed 0.15 mm per side.
4. Reference JEDEC registration MO-153.
5. Features may differ or may not be present.
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EXAMPLE BOARD LAYOUT
PWP0028M
TM
PowerPAD TSSOP - 1.2 mm max height
SMALL OUTLINE PACKAGE
(3.4)
NOTE 9
(3.1)
METAL COVERED
BY SOLDER MASK
SYMM
28X (1.5)
1
28X (0.45)
28
SEE DETAILS
(R0.05) TYP
26X (0.65)
(4.05)
(0.6)
SYMM
(9.7)
NOTE 9
SOLDER MASK
DEFINED PAD
(1.2) TYP
( 0.2) TYP
VIA
15
14
(1.2) TYP
(5.8)
LAND PATTERN EXAMPLE
EXPOSED METAL SHOWN
SCALE: 8X
SOLDER MASK
OPENING
METAL UNDER
SOLDER MASK
METAL
SOLDER MASK
OPENING
EXPOSED METAL
EXPOSED METAL
0.05 MIN
ALL AROUND
0.05 MAX
ALL AROUND
NON-SOLDER MASK
DEFINED
(PREFERRED)
SOLDER MASK
DEFINED
SOLDER MASK DETAILS
15.000
4224480/A 08/2018
NOTES: (continued)
6. Publication IPC-7351 may have alternate designs.
7. Solder mask tolerances between and around signal pads can vary based on board fabrication site.
8. This package is designed to be soldered to a thermal pad on the board. For more information, see Texas Instruments literature
numbers SLMA002 (www.ti.com/lit/slma002) and SLMA004 (www.ti.com/lit/slma004).
9. Size of metal pad may vary due to creepage requirement.
10. Vias are optional depending on application, refer to device data sheet. It is recommended that vias under paste be filled, plugged
or tented.
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EXAMPLE STENCIL DESIGN
PWP0028M
TM
PowerPAD TSSOP - 1.2 mm max height
SMALL OUTLINE PACKAGE
(3.1)
BASED ON
0.125 THICK
STENCIL
28X (1.5)
METAL COVERED
BY SOLDER MASK
1
28
28X (0.45)
(R0.05) TYP
26X (0.65)
(4.05)
BASED ON
0.125 THICK
STENCIL
SYMM
15
14
SYMM
(5.8)
SEE TABLE FOR
DIFFERENT OPENINGS
FOR OTHER STENCIL
THICKNESSES
SOLDER PASTE EXAMPLE
BASED ON 0.125 mm THICK STENCIL
SCALE: 8X
STENCIL
THICKNESS
SOLDER STENCIL
OPENING
0.1
0.125
0.15
0.175
3.47 X 4.53
3.10 X 4.05 (SHOWN)
2.83 X 3.70
2.62 X 3.42
4224480/A 08/2018
NOTES: (continued)
11. Laser cutting apertures with trapezoidal walls and rounded corners may offer better paste release. IPC-7525 may have alternate
design recommendations.
12. Board assembly site may have different recommendations for stencil design.
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PACKAGE OPTION ADDENDUM
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27-Aug-2021
PACKAGING INFORMATION
Orderable Device
Status
(1)
Package Type Package Pins Package
Drawing
Qty
Eco Plan
(2)
Lead finish/
Ball material
MSL Peak Temp
Op Temp (°C)
Device Marking
(3)
(4/5)
(6)
DRV8434APWPR
ACTIVE
HTSSOP
PWP
28
2500
RoHS & Green
NIPDAU
Level-3-260C-168 HR
-40 to 125
DRV8434A
DRV8434ARGER
ACTIVE
VQFN
RGE
24
3000
RoHS & Green
NIPDAU
Level-1-260C-UNLIM
-40 to 125
DRV
8434A
(1)
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.
(2)
RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance
do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may
reference these types of products as "Pb-Free".
RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption.
Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of