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DRV8434ARGER

DRV8434ARGER

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    VFQFN-24

  • 描述:

    48-V, 2.5-A BIPOLAR STEPPER MOTO

  • 数据手册
  • 价格&库存
DRV8434ARGER 数据手册
DRV8434A DRV8434A SLOSE48 – DECEMBER 2020 SLOSE48 – DECEMBER 2020 www.ti.com DRV8434A Stepper Driver With Integrated Current Sense, 1/256 Microstepping, smart tune and Stall Detection using GPIO pins 1 Features • • • • • • • • • • • • PWM Microstepping Stepper Motor Driver – Simple STEP/DIR Interface – Up to 1/256 Microstepping Indexer Integrated Current Sense Functionality – No Sense Resistors Required – ±4% Full-Scale Current Accuracy Smart tune ripple control decay Stall Detection using GPIO pins 4.5 to 48-V Operating Supply Voltage Range Low RDS(ON): 330 mΩ HS + LS at 24 V, 25°C High Current Capacity: 2.5 A Full-Scale, 1.8 A rms Supports 1.8 V, 3.3 V, 5.0 V Logic Inputs Low-Current Sleep Mode (2 μA) Spread spectrum clocking for low EMI Small Package and Footprint Protection Features – VM Undervoltage Lockout (UVLO) – Charge Pump Undervoltage (CPUV) – Overcurrent Protection (OCP) – Sensorless stall detection – Open Load Detection (OL) – Thermal Shutdown (OTSD) – Fault Condition Output (nFAULT) 2 Applications • • • • • • • • Printers and Scanners ATM and Money Handling Machines Textile Machines Stage Lighting Equipment Office and Home Automation Factory Automation and Robotics Medical Applications 3D Printers cost. The device uses an internal PWM current regulation scheme with smart tune ripple control decay. Smart tune automatically adjusts for optimal current regulation, compensates for motor variation and aging effects and reduces audible noise from the motor. A simple STEP/DIR interface allows an external controller to manage the direction and step rate of the stepper motor. The device can be configured in fullstep to 1/256 microstepping. A low-power sleep mode is provided using a dedicated nSLEEP pin. The DRV8434A features advanced stall detection algorithm configurable by two digital IO and one analog IO pins, and does not require an SPI interface to detect stall. By detecting motor stall, system designers can identify if the motor was obstructed and take action as needed which can improve efficiency, prevent damage and reduce audible noise. Other protection features include supply undervoltage, charge pump faults, overcurrent, short circuits, open load, and overtemperature. Fault conditions are indicated by the nFAULT pin. Device Information PART NUMBER (1) PACKAGE BODY SIZE (NOM) DRV8434APWPR HTSSOP (28) 9.7mm x 4.4mm DRV8434ARGER VQFN (24) 4mm x 4mm (1) For all available packages, see the orderable addendum at the end of the data sheet. 3 Description The DRV8434A is a stepper motor driver for industrial and consumer applications. The device is fully integrated with two N-channel power MOSFET Hbridge drivers, a microstepping indexer, and integrated current sensing. The DRV8434A is capable of driving up to 2.5 A full-scale output current (dependent on PCB thermal design). Simplified Schematic The DRV8434A uses an internal current sense architecture to eliminate the need for two external power sense resistors, saving PCB area and system An©IMPORTANT NOTICEIncorporated at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, Copyright 2020 Texas Instruments Submit Document Feedback intellectual property matters and other important disclaimers. PRODUCTION DATA. Product Folder Links: DRV8434A 1 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 Table of Contents 1 Features............................................................................1 2 Applications..................................................................... 1 3 Description.......................................................................1 4 Revision History.............................................................. 2 5 Pin Configuration and Functions...................................2 5.1 Pin Functions.............................................................. 3 6 Specifications.................................................................. 5 6.1 Absolute Maximum Ratings........................................ 5 6.2 ESD Ratings............................................................... 5 6.3 Recommended Operating Conditions.........................6 6.4 Thermal Information....................................................6 6.5 Electrical Characteristics.............................................7 6.6 Indexer Timing Requirements..................................... 8 7 Detailed Description...................................................... 11 7.1 Overview................................................................... 11 7.2 Functional Block Diagram......................................... 12 7.3 Feature Description...................................................13 7.4 Device Functional Modes..........................................27 8 Application and Implementation.................................. 29 8.1 Application Information............................................. 29 8.2 Typical Application.................................................... 29 9 Power Supply Recommendations................................35 9.1 Bulk Capacitance...................................................... 35 10 Layout...........................................................................36 10.1 Layout Guidelines................................................... 36 10.2 Layout Example...................................................... 36 11 Device and Documentation Support..........................38 11.1 Receiving Notification of Documentation Updates.. 38 11.2 Support Resources................................................. 38 11.3 Trademarks............................................................. 38 11.4 Electrostatic Discharge Caution.............................. 38 11.5 Glossary.................................................................. 38 12 Mechanical, Packaging, and Orderable Information.................................................................... 39 4 Revision History NOTE: Page numbers for previous revisions may differ from page numbers in the current version. DATE REVISION NOTES December 2020 * Initial release 5 Pin Configuration and Functions Figure 5-1. PWP PowerPAD™ Package 28-Pin HTSSOP Top View 2 Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 Figure 5-2. RGE Package 24-Pin VQFN with Exposed Thermal PAD Top View 5.1 Pin Functions PIN NAME NO. HTSSOP VQFN I/O TYPE DESCRIPTION AOUT1 4, 5 3 O Output Winding A output. Connect to stepper motor winding. AOUT2 6, 7 4 O Output Winding A output. Connect to stepper motor winding. PGND 3, 12 2, 7 — Power Power ground. Connect to system ground. BOUT2 8, 9 5 O Output Winding B output. Connect to stepper motor winding BOUT1 O Output Winding B output. Connect to stepper motor winding — Power Charge pump switching node. Connect a X7R, 0.022-µF, VM-rated ceramic capacitor from CPH to CPL. 10, 11 6 CPH 28 23 CPL 27 22 DIR 24 19 I Input Direction input. Logic level sets the direction of stepping; internal pulldown resistor. ENABLE 25 20 I Input Logic low to disable device outputs; logic high to enable device outputs; Hi-Z to enable 8x torque count scaling. DVDD 15 10 — Power GND 14 9 — Power VREF 17 12 M0 18 13 M1 22 17 Logic supply voltage. Connect a X7R, 0.47-μF to 1-μF, 6.3V or 10-V rated ceramic capacitor to GND. Device ground. Connect to system ground. I Input Current set reference input. Maximum value 3.3 V. DVDD can be used to provide VREF through a resistor divider. I Input Microstepping mode-setting pins. Sets the step mode. Input Pin input level programs the stall detection mode: 0 = Torque count mode, torque count analog voltage is output on the TRQ_CNT/STL_TH pin. Hi-Z = Learning mode, learning result analog voltage is output on the TRQ_CNT/STL_TH pin. 1 = Stall threshold mode, stall threshold is set by an input voltage on the TRQ_CNT/STL_TH pin. Tied to ground with a 330k resistor = Stall detection disabled. STL_MODE 21 16 I TRQ_CNT/STL_TH 20 15 I/O STEP 23 18 I Input VCP 1 24 — Power Torque count analog output or stall threshold analog input Input/Output depending on STL_MODE pin input level. A 1nF capacitor must be connected from this pin to ground. Step input. A rising edge causes the indexer to advance one step; internal pulldown resistor. Charge pump output. Connect a X7R, 0.22-μF, 16-V ceramic capacitor to VM. Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 3 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 PIN NAME NO. TYPE DESCRIPTION HTSSOP VQFN 2, 13 1, 8 — Power Power supply. Connect to motor supply voltage and bypass to PGND with two 0.01-µF ceramic capacitors (one for each pin) plus a bulk capacitor rated for VM. STL_REP 19 14 O Open Drain Stall fault report output. Requires a pullup resistor. A low to high transition indicates a stall. A high to low transition indicates a successful learning. If this pin is connected to ground, stall fault reporting is disabled. nFAULT 16 11 O Open Drain Fault output. Pulled logic low when a fault is detected; open-drain output. Requires a pullup resistor. nSLEEP 26 21 I Input - - - - VM PAD 4 I/O Sleep mode control. Logic high to enable device; logic low to enter low-power sleep mode; internal pulldown resistor. An nSLEEP low pulse clears faults. Thermal pad. Connect to system ground. Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 6 Specifications 6.1 Absolute Maximum Ratings over operating free-air temperature range (unless otherwise noted)(1) Power supply voltage (VM) MIN MAX UNIT –0.3 50 V Charge pump voltage (VCP, CPH) –0.3 VVM + 7 V Charge pump negative switching pin (CPL) –0.3 VVM V nSLEEP pin voltage (nSLEEP) –0.3 VVM V Internal regulator voltage (DVDD) –0.3 5.75 V Control pin voltage (STEP, DIR, ENABLE, nFAULT, STL_MODE, STL_REP, TRQ_CNT/STL_TH, M0, M1) –0.3 5.75 V 0 10 mA Open drain output current (nFAULT, STL_REP) Reference input pin voltage (VREF) –0.3 5.75 V –1 VVM + 1 V Transient 100 ns phase node pin voltage (AOUT1, AOUT2, BOUT1, BOUT2) –3 VVM + 3 Peak drive current (AOUT1, AOUT2, BOUT1, BOUT2) Internally Limited Continuous phase node pin voltage (AOUT1, AOUT2, BOUT1, BOUT2) V A Operating ambient temperature, TA –40 125 °C Operating junction temperature, TJ –40 150 °C Storage temperature, Tstg –65 150 °C (1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. 6.2 ESD Ratings VALUE Human-body model (HBM), per ANSI/ESDA/JEDEC JS-001 V(ESD) Electrostatic discharge Charged-device model (CDM), per JEDEC specification JESD22C101 UNIT ±2000 Corner pins for PWP (1, 14, 15, and 28) ±750 Other pins ±500 Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A V 5 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 6.3 Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted) MIN VVM Supply voltage range for normal (DC) operation VI Logic level input voltage MAX UNIT 4.5 48 V 0 5.5 V VVREF VREF voltage 0.05 3.3 V fSTEP Applied STEP signal (STEP) 0 500(1) kHz IFS Motor full-scale current (xOUTx) 0 2.5(2) A Irms Motor RMS current (xOUTx) 0 1.8(2) A TA Operating ambient temperature –40 125 °C TJ Operating junction temperature –40 150 °C (1) (2) STEP input can operate up to 500 kHz, but system bandwidth is limited by the motor load Power dissipation and thermal limits must be observed 6.4 Thermal Information THERMAL METRIC(1) RGE (VQFN) 28 PINS 24 PINS UNIT RθJA Junction-to-ambient thermal resistance 29.7 39.0 °C/W Rθ Junction-to-case (top) thermal resistance 23.0 28.9 °C/W RθJB Junction-to-board thermal resistance 9.3 16.0 °C/W ψJT Junction-to-top characterization parameter 0.3 0.4 °C/W ψJB Junction-to-board characterization parameter 9.2 15.9 °C/W Rθ Junction-to-case (bottom) thermal resistance 2.4 3.4 °C/W JC(top) JC(bot) (1) 6 PWP (HTSSOP) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report. Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 6.5 Electrical Characteristics Typical values are at TA = 25°C and VVM = 24 V. All limits are over recommended operating conditions, unless otherwise noted. PARAMETER TEST CONDITIONS MIN TYP MAX UNIT 5 6.5 mA 2 4 μA 40 μs POWER SUPPLIES (VM, DVDD) IVM VM operating supply current IVMQ VM sleep mode supply current nSLEEP = 0 ENABLE = 1, nSLEEP = 1, No motor load tSLEEP Sleep time nSLEEP = 0 to sleep-mode 120 tRESET nSLEEP reset pulse nSLEEP low to clear fault 20 μs tWAKE Wake-up time nSLEEP = 1 to output transition 0.8 1.2 ms tON Turn-on time VM > UVLO to output transition 0.8 1.2 ms tEN Enable time ENABLE = 0/1 to output transition 5 μs 5.25 V VDVDD Internal regulator voltage No external load, 6V < VVM < 48V 4.75 5 No external load, VVM = 4.5V 4.2 4.35 V VVM + 5 V 360 kHz CHARGE PUMP (VCP, CPH, CPL) VVCP VCP operating voltage 6V < VVM < 48V f(VCP) Charge pump switching frequency VVM > UVLO; nSLEEP = 1 LOGIC-LEVEL INPUTS (STEP, DIR, nSLEEP) VIL Input logic-low voltage 0 0.6 V VIH Input logic-high voltage 1.5 5.5 V VHYS Input logic hysteresis IIL Input logic-low current VIN = 0 V IIH Input logic-high current VIN = 5 V 150 –1 mV 1 μA 100 μA 0.6 V 2.2 V 5.5 V TRI-LEVEL INPUTS (M0, ENABLE) VI1 Input logic-low voltage Tied to GND 0 VI2 Input Hi-Z voltage Hi-Z 1.8 VI3 Input logic-high voltage Tied to DVDD 2.7 IO Output pull-up current 2 10 μA QUAD-LEVEL INPUT (M1, STL_MODE) VI1 Input logic-low voltage VI2 Tied to GND 0 0.6 V 330kΩ ± 5% to GND 1 1.25 1.4 V 2 2.2 V 5.5 V VI3 Input Hi-Z voltage Hi-Z 1.8 VI4 Input logic-high voltage Tied to DVDD 2.7 IIL Output pull-up current 10 μA TORQUE COUNT INPUT/ STALL THRESHOLD OUTPUT (TRQ_CNT/STL_TH) VO1 Output low voltage STL_MODE = 0V VO2 Output High voltage STL_MODE = 0V 0.1 V 2.4 0.1 V VI1 Input low voltage STL_MODE = DVDD VI2 Input High voltage STL_MODE = DVDD V NBIT Torque-count DAC Resolution CLOAD TRQ_CNT/STL_TH pin Capacitive Load RLOAD = Infinite, Phase margin = 45° ISHORT TRQ_CNT/STL_TH pin shortcircuit current Full scale output shorted to GND 2 mA tS DAC Output voltage settling time 99% of final target 50 μs 2.4 12 V Bits 1 nF CONTROL OUTPUTS (nFAULT, STL_REP) Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 7 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 Typical values are at TA = 25°C and VVM = 24 V. All limits are over recommended operating conditions, unless otherwise noted. PARAMETER VOL Output logic-low voltage IOH Output logic-high leakage VIL Input logic-low voltage VIH Input logic-high voltage TEST CONDITIONS MIN TYP IO = 5 mA MAX UNIT 0.5 V –1 1 μA STL_REP, pulled low to disable stall reporting 0 0.6 V STL_REP, pulled high to enable stall reporting 1.5 5.5 V MOTOR DRIVER OUTPUTS (AOUT1, AOUT2, BOUT1, BOUT2) RDS(ON) RDS(ON) tSR High-side FET on resistance Low-side FET on resistance Output slew rate TJ = 25 °C, IO = -1 A 165 200 mΩ TJ = 125 °C, IO = -1 A 250 300 mΩ TJ = 150 °C, IO = -1 A 280 350 mΩ TJ = 25 °C, IO = 1 A 165 200 mΩ TJ = 125 °C, IO = 1 A 250 300 mΩ TJ = 150 °C, IO = 1 A 280 350 mΩ VVM = 24 V, IO = 1 A, Between 10% and 90% 240 V/µs PWM CURRENT CONTROL (VREF) KV Transimpedance gain VREF = 3.3 V IVREF VREF Leakage Current VREF = 3.3 V 1.254 0.25 A < IO < 0.5 A ΔITRIP Current trip accuracy AOUT and BOUT current matching IO,CH 1.32 –12 1.386 V/A 8.25 μA 12 0.5 A < IO < 1 A –6 6 1 A < IO < 2.5 A –4 4 IO = 2.5 A –2.5 2.5 VM falling, UVLO falling 4.1 4.25 4.35 VM rising, UVLO rising 4.2 4.35 4.45 % % PROTECTION CIRCUITS VUVLO VM UVLO lockout VUVLO,HYS Undervoltage hysteresis Rising to falling threshold 100 V mV VCPUV Charge pump undervoltage VCP falling; CPUV report IOCP Overcurrent protection Current through any FET tOCP Overcurrent deglitch time 2 μs tRETRY Overcurrent retry time 4 ms tOL Open load detection time IOL Open load current threshold TOTSD Thermal shutdown Die temperature TJ THYS_OTSD Thermal shutdown hysteresis Die temperature TJ VVM + 2 V 4 A 50 75 150 165 ms mA 180 20 °C °C 6.6 Indexer Timing Requirements Typical limits are at TJ = 25°C and VVM = 24 V. Over recommended operating conditions unless otherwise noted. NO. 1 (1) 8 MIN ƒSTEP Step frequency MAX UNIT 500(1) kHz 2 tWH(STEP) Pulse duration, STEP high 970 ns 3 tWL(STEP) Pulse duration, STEP low 970 ns 4 tSU(DIR, Mx) Setup time, DIR or MODEx to STEP rising 200 ns 5 tH(DIR, Mx) Hold time, DIR or MODEx to STEP rising 200 ns STEP input can operate up to 500 kHz, but system bandwidth is limited by the motor load. Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 Figure 6-1. STEP and DIR Timing Diagram 6.6.1 Typical Characteristics Figure 6-2. Sleep Current over Supply Voltage Figure 6-3. Sleep Current over Temperature Figure 6-4. Operating Current over Supply Voltage Figure 6-5. Operating Current over Temperature Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 9 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 6.6.1 Typical Characteristics (continued) 10 Figure 6-6. Low-Side RDS(ON) over Supply Voltage Figure 6-7. Low-Side RDS(ON) over Temperature Figure 6-8. High-Side RDS(ON) over Supply Voltage Figure 6-9. High-Side RDS(ON) over Temperature Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 7 Detailed Description 7.1 Overview The DRV8434A is an integrated motor-driver solution for bipolar stepper motors. The device provides maximum integration by integrating two N-channel power MOSFET H-bridges, current sense resistors and regulation circuitry, and a microstepping indexer. The DRV8434A is capable of supporting a wide supply voltage of 4.5 to 48 V. DRV8434A provides an output current up to 4 A peak, 2.5 A full-scale, or 1.8 A root mean square (rms). The actual full-scale and rms current depends on the ambient temperature, supply voltage, and PCB thermal capability. The DRV8434A uses an integrated current-sense architecture which eliminates the need for two external power sense resistors, hence saving significant board space, BOM cost, design efforts and reduces significant power consumption. This architecture removes the power dissipated in the sense resistors by using a current mirror approach and using the internal power MOSFETs for current sensing. The current regulation set point is adjusted by the voltage at the VREF pin. A simple STEP/DIR interface allows for an external controller to manage the direction and step rate of the stepper motor. The internal microstepping indexer can execute high-accuracy micro-stepping without requiring the external controller to manage the winding current level. The indexer is capable of full step, half step, and 1/4, 1/8, 1/16, 1/32, 1/64, 1/128, and 1/256 microstepping. High microstepping contributes to significant audible noise reduction and smooth motion. In addition to a standard half stepping mode, a noncircular half stepping mode is available for increased torque output at higher motor RPM. The device operates with smart tune ripple control decay mode, which uses a variable off-time, ripple current control scheme to minimize distortion of the motor winding current. The DRV8434A can detect a motor overload stall condition or an end-of-line travel, by detecting back-emf phase shift between rising and falling current quadrants of the motor current. Unlike conventional stall detection algorithms which require an SPI interface, the DRV8434A detects stall using two digital IO and one analog IO pins. The device integrates a spread spectrum clocking feature for both the internal digital oscillator and internal charge pump. This feature minimizes the radiated emissions from the device. A low-power sleep mode is included which allows the system to save power when not actively driving the motor. Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 11 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 7.2 Functional Block Diagram 12 Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 7.3 Feature Description Table 7-1 lists the recommended external components for the DRV8434A device. Table 7-1. DRV8434A External Components COMPONENT PIN 1 PIN 2 CVM1 VM PGND Two X7R, 0.01-µF, VM-rated ceramic capacitors CVM2 VM PGND Bulk, VM-rated capacitor CVCP VCP VM X7R, 0.22-µF, 16-V ceramic capacitor CSW CPH CPL X7R, 0.022-µF, VM-rated ceramic capacitor CDVDD DVDD GND X7R, 0.47-µF to 1-µF, 6.3-V ceramic capacitor CTRQ_CNT TRQ_CNT/STL_TH GND X7R, 1-nF, 6.3-V ceramic capacitor RnFAULT VCC (1) nFAULT >4.7-kΩ resistor STL_REP >4.7-kΩ resistor RSTL_REP VCC (1) RREF1 VREF VCC RREF2 (Optional) VREF GND (1) RECOMMENDED Resistor to limit chopping current. VREF pin has an internal 500 kΩ resistor to GND, therefore it is recommended that the value of parallel combination of RREF1 and RREF2 should be less than 50 kΩ. VCC is not a pin on the DRV8434A, but a VCC supply voltage pullup is required for open-drain outputs nFAULT and STL_REP; both outputs may also be pulled up to DVDD 7.3.1 Stepper Motor Driver Current Ratings Stepper motor drivers can be classified using three different numbers to describe the output current: peak, RMS, and full-scale. 7.3.1.1 Peak Current Rating The peak current in a stepper driver is limited by the overcurrent protection trip threshold IOCP. The peak current describes any transient duration current pulse, for example when charging capacitance, when the overall duty cycle is very low. In general the minimum value of I OCP specifies the peak current rating of the stepper motor driver. For the DRV8434A, the peak current rating is 4 A per bridge. 7.3.1.2 RMS Current Rating The RMS (average) current is determined by the thermal considerations of the IC. The RMS current is calculated based on the R DS(ON), rise and fall time, PWM frequency, device quiescent current, and package thermal performance in a typical system at 25°C. The actual operating RMS current may be higher or lower depending on heatsinking and ambient temperature. For the DRV8434A, the RMS current rating is 1.8 A per bridge. 7.3.1.3 Full-Scale Current Rating The full-scale current describes the top of the sinusoid current waveform while microstepping. Because the sinusoid amplitude is related to the RMS current, the full-scale current is also determined by the thermal considerations of the device. The full-scale current rating is approximately √2 × I RMS for a sinusoidal current waveform, and IRMS for a square wave current waveform (full step). Full-scale current Output Current RMS current AOUT BOUT Step Input Figure 7-1. Full-Scale and RMS Current Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 13 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 7.3.2 PWM Motor Drivers The DRV8434A has drivers for two full H-bridges to drive the two windings of a bipolar stepper motor. Figure 7-2 shows a block diagram of the circuitry. Figure 7-2. PWM Motor Driver Block Diagram 7.3.3 Microstepping Indexer Built-in indexer logic in the DRV8434A device allows a number of different step modes. The M0 and M1 pins are used to configure the step mode as shown in Table 7-2. The settings can be changed on the fly. Table 7-2. Microstepping Indexer Settings 14 M0 M1 STEP MODE 0 0 Full step (2-phase excitation) with 100% current 0 330 kΩ to GND Full step (2-phase excitation) with 71% current 1 0 Non-circular 1/2 step Hi-Z 0 1/2 step 0 1 1/4 step 1 1 1/8 step Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 Table 7-2. Microstepping Indexer Settings (continued) M0 M1 Hi-Z 1 1/16 step STEP MODE 0 Hi-Z 1/32 step Hi-Z 330kΩ to GND 1/64 step Hi-Z Hi-Z 1/128 step 1 Hi-Z 1/256 step Table 7-3 shows the relative current and step directions for full-step (71% current), 1/2 step, 1/4 step and 1/8 step operation. Higher microstepping resolutions follow the same pattern. The AOUT current is the sine of the electrical angle and the BOUT current is the cosine of the electrical angle. Positive current is defined as current flowing from the xOUT1 pin to the xOUT2 pin while driving. At each rising edge of the STEP input the indexer advances to the next state in the table. The direction shown is with the DIR pin logic high. If the DIR pin is logic low, the sequence table is reversed. Note If the step mode is changed on the fly while stepping, the indexer advances to the next valid state for the new step mode setting at the rising edge of STEP. The initial excitation state is an electrical angle of 45°, corresponding to 71% of full-scale current in both coils. This state is entered immediately after power-up, after exiting logic undervoltage lockout, or after exiting sleep mode. Table 7-3. Relative Current and Step Directions 1/8 STEP 1/4 STEP 1/2 STEP 1 1 1 FULL STEP 71% 2 3 2 4 5 3 2 1 6 7 4 8 9 5 3 10 11 6 12 13 7 4 2 14 15 8 16 17 9 5 18 19 10 20 21 11 6 22 23 12 3 AOUT CURRENT (% FULL-SCALE) BOUT CURRENT (% FULL-SCALE) ELECTRICAL ANGLE (DEGREES) 0% 100% 0.00 20% 98% 11.25 38% 92% 22.50 56% 83% 33.75 71% 71% 45.00 83% 56% 56.25 92% 38% 67.50 98% 20% 78.75 100% 0% 90.00 98% -20% 101.25 92% -38% 112.50 83% -56% 123.75 71% -71% 135.00 56% -83% 146.25 38% -92% 157.50 20% -98% 168.75 0% -100% 180.00 -20% -98% 191.25 -38% -92% 202.50 -56% -83% 213.75 -71% -71% 225.00 -83% -56% 236.25 -92% -38% 247.50 Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 15 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 Table 7-3. Relative Current and Step Directions (continued) 1/8 STEP 1/4 STEP 1/2 STEP 13 7 FULL STEP 71% 24 25 26 27 14 28 29 15 8 4 30 31 16 32 AOUT CURRENT (% FULL-SCALE) BOUT CURRENT (% FULL-SCALE) ELECTRICAL ANGLE (DEGREES) -98% -20% 258.75 -100% 0% 270.00 -98% 20% 281.25 -92% 38% 292.50 -83% 56% 303.75 -71% 71% 315.00 -56% 83% 326.25 -38% 92% 337.50 -20% 98% 348.75 Table 7-4 shows the full step operation with 100% full-scale current. This stepping mode consumes more power than full-step mode with 71% current, but provides a higher torque at high motor RPM. Table 7-4. Full Step with 100% Current AOUT CURRENT (% FULL-SCALE) BOUT CURRENT (% FULL-SCALE) 1 100 100 2 -100 100 135 3 -100 -100 225 4 100 –100 315 FULL STEP 100% ELECTRICAL ANGLE (DEGREES) 45 Table 7-5 shows the noncircular 1/2–step operation. This stepping mode consumes more power than circular 1/2-step operation, but provides a higher torque at high motor RPM. Table 7-5. Non-Circular 1/2-Stepping Current NON-CIRCULAR 1/2-STEP AOUT CURRENT (% FULL-SCALE) BOUT CURRENT (% FULL-SCALE) 1 0 100 ELECTRICAL ANGLE (DEGREES) 0 2 100 100 45 3 100 0 90 4 100 –100 135 5 0 –100 180 6 –100 –100 225 7 –100 0 270 8 –100 100 315 7.3.4 Controlling VREF with an MCU DAC In some cases, the full-scale output current may need to be changed between many different values, depending on motor speed and loading. The voltage of the VREF pin can be adjusted in the system to change the full-scale current. In this mode of operation, as the DAC voltage increases, the full-scale regulation current increases as well. For proper operation, the output of the DAC must not exceed 3.3 V. 16 Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 Figure 7-3. Controlling VREF with a DAC Resource The VREF pin can also be adjusted using a PWM signal and low-pass filter. Figure 7-4. Controlling VREF With a PWM Resource Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 17 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 7.3.5 Current Regulation and Decay Mode The DRV8434A operates with smart tune ripple control decay mode, which uses only slow decay during PWM current regulation. The PWM regulation current is set by a comparator which monitors the voltage across the current sense MOSFETs in parallel with the low-side power MOSFETs. The current sense MOSFETs are biased with a reference current that is the output of a current-mode sine-weighted DAC whose full-scale reference current is set by the voltage at the VREF pin. The full-scale regulation current (IFS) can be calculated as IFS (A) = VREF (V) / KV (V/A) = VREF (V) / 1.32 (V/A). During PWM current chopping, the H-bridge is enabled to drive a current through the motor winding until the PWM current chopping threshold is reached. Thereafter, the winding current is re-circulated by enabling both low-side MOSFETs of the H-bridge. 7.3.5.1 Smart tune Ripple Control Increasing Phase Current (A) ITRIP IVALLEY tBLANK tBLANK tOFF tBLANK tOFF tDRIVE Decreasing Phase Current (A) tDRIVE tBLANK tOFF tDRIVE tDRIVE ITRIP IVALLEY tBLANK tOFF tDRIVE tBLANK tOFF tDRIVE tBLANK tOFF tDRIVE Figure 7-5. Smart tune Ripple Control Decay Mode Smart tune Ripple Control operates by setting an I VALLEY level alongside the I TRIP level. When the current level reaches I TRIP, the driver enters slow decay until I VALLEY is reached. In slow decay, both low-side MOSFETs are turned on allowing the current to recirculate. In this mode, off-time varies depending on the current level and operating conditions. The ripple control method allows tight regulation of the current level increasing motor efficiency and system performance. 7.3.5.2 Blanking Time After the current is enabled (start of drive phase) in an H-bridge, the current sense comparator is ignored for a period of time (tBLANK) before enabling the current-sense circuitry. The blanking time also sets the minimum drive time of the PWM. The blanking time is approximately 1 µs. 18 Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 7.3.6 Charge Pump A charge pump is integrated to supply the high-side N-channel MOSFET gate-drive voltage. The charge pump requires a capacitor between the VM and VCP pins to act as the storage capacitor. Additionally a ceramic capacitor is required between the CPH and CPL pins to act as the flying capacitor. Figure 7-6. Charge Pump Block Diagram Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 19 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 7.3.7 Linear Voltage Regulators A linear voltage regulator is integrated in the device for DVDD. The DVDD regulator can be used to provide VREF reference voltage. DVDD can supply a maximum of 2mA load. For proper operation, bypass the DVDD pin to GND using a ceramic capacitor. The DVDD output is nominally 5 V. When the DVDD LDO current load exceeds 2mA, the output voltage drops significantly. Figure 7-7. Linear Voltage Regulator Block Diagram If a digital input must be tied permanently high (that is, M0, M1 or STL_MODE), tying the input to the DVDD pin instead of an external regulator is suggested. This method saves power when the VM power is not applied or the device is in sleep mode. The DVDD regulator is disabled and current does not flow through the input pulldown resistors. For reference, logic level inputs have a typical pulldown of 200 kΩ. The nSLEEP pin must not be tied to DVDD, else the device will never exit sleep mode. 7.3.8 Logic Level, tri-level and quad-level Pin Diagrams Figure 7-8 shows the input structure for M0, STL_MODE and ENABLE pins. Figure 7-8. Tri-Level Input Pin Diagram Figure 7-9 shows the input structure for M1 pin. 20 Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 Figure 7-9. Quad-Level Input Pin Diagram Figure 7-10 shows the input structure for STEP, DIR and nSLEEP pins. Figure 7-10. Logic-Level Input Pin Diagram 7.3.8.1 nFAULT Pin The nFAULT pin has an open-drain output and should be pulled up to a 5 V, 3.3 V or 1.8 V supply. When a fault is detected, the nFAULT pin will be logic low. nFAULT pin will be high after power-up. For a 5 V pullup, the nFAULT pin can be tied to the DVDD pin with a resistor. For a 3.3 V or 1.8 V pullup, an external supply must be used. Output nFAULT Figure 7-11. nFAULT Pin • The STL_REP pin has open-drain output and must be pulled up to a 5 V, 3.3 V or 1.8 V supply. When a stall fault is detected, the STL_REP pin will be logic high. After a successful stall threshold learning, STL_REP pin is pulled low. The STL_REP pin can also be used as an input. When pulled low externally, stall fault reporting is disabled. For a 5 V pullup, the STL_REP pin can be tied to the DVDD pin with a resistor. For a 3.3 V or 1.8 V pullup, an external supply must be used. Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 21 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 Figure 7-12. STL_REP pin 7.3.9 Protection Circuits The device is fully protected against supply undervoltage, charge pump undervoltage, output overcurrent, open load, and device overtemperature events. In addition, the device is protected against stall detection in the event of overload or end-of-line movement. 7.3.9.1 VM Undervoltage Lockout (UVLO) If at any time the voltage on the VM pin falls below the UVLO-threshold voltage for the voltage supply, all the outputs are disabled, and the nFAULT pin is driven low. The charge pump is disabled in this condition. Normal operation resumes (motor-driver operation and nFAULT released) when the VM undervoltage condition is removed. 7.3.9.2 VCP Undervoltage Lockout (CPUV) If at any time the voltage on the VCP pin falls below the CPUV voltage, all the outputs are disabled, and the nFAULT pin is driven low. The charge pump remains active during this condition. Normal operation resumes (motor-driver operation and nFAULT released) when the VCP undervoltage condition is removed. 7.3.9.3 Overcurrent Protection (OCP) An analog current-limit circuit on each FET limits the current through the FET by removing the gate drive. If this current limit persists for longer than the tOCP time, the FETs in both H-bridges are disabled and the nFAULT pin is driven low. The charge pump remains active during this condition. Normal operation resumes automatically (motor-driver operation and nFAULT released) after the t RETRY time has elapsed and the fault condition is removed. 7.3.9.4 Stall Detection Stepper motors have a distinct relation between the winding current, back-EMF, and mechanical torque load of the motor, as shown in Figure 7-13. As motor load approaches the torque capability of the motor for a given winding current, the back-EMF will move in phase with the winding current. By detecting back-emf phase shift between rising and falling current quadrants of the motor current, the DRV8434A can detect a motor overload stall condition or an end-of-line travel. Without Stall Detection, driver will continue to drive through the obstacle, causing heating, audible noise and damage to the system. Stall detection can replace expensive Hall sensors. Integrated sensorless stall detection results in immediate response in the event of motor stall, compared to timeout mechanism of Hall sensors. 22 Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 Figure 7-13. Stall Detection by Monitoring Motor Back-EMF The stall detection algorithm compares the back-EMF between the rising and falling current quadrants by monitoring PWM off time and generates a value represented by the torque count. The comparison is done in such a way that the torque count is practically independent of motor current, ambient temperature and supply voltage. For a lightly loaded motor, the torque count will be a non-zero value. As the motor approaches stall condition, torque count will approach zero and can be used to detect stall condition. If anytime torque count falls below the stall threshold, the device will detect a stall. In stalled condition, the motor shaft does not spin. The motor starts to spin again when the stall condition is removed. High motor coil resistance can result in low torque count. The ENABLE pin of the DRV8434A allows scaling up low torque count values, for ease of further processing. If the ENABLE pin is Hi-Z, the torque count and stall threshold are multiplied by a factor of 8. If the ENABLE pin is logic high, torque count and stall threshold retain the value originally calculated by the algorithm. The stall detection algorithm of the DRV8434A is configured by two digital IO and one analog IO pins STL_MODE, STL_REP and TRQ_CNT/STL_TH. STL_MODE programs the stall detection mode. When this pin is logic low, stall threshold is computed by the driver or an external microcontroller (MCU). The TRQ_CNT/STL_TH pin outputs as torque count analog voltage. If the STL_MODE pin is open (Hi-Z), it enables the stall threshold learning process. If learning is successful, the TRQ_CNT/STL_TH pin outputs the stall threshold as an analog voltage. When the STL_MODE is logic high (tied to DVDD), stall threshold is set by applying a voltage on the TRQ_CNT/STL_TH pin. TRQ_CNT/STL_TH pin can act as both input or output, depending on the operating mode. An 1 nF capacitor must be connected from the Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 23 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 TRQ_CNT/STL_TH pin to GND. Connecting a 330k resistor from STL_MODE pin to ground disables stall detection. Additionally, if any fault condition exists (UVLO, OCP, OL, OTSD etc.), stall detection will be disabled. STL_REP is an open-drain output. When STL_MODE = GND or DVDD, STL_REP is pulled low by the driver if there is no stall fault; and goes high if stall is detected. If STL_MODE = GND or DVDD and the STL_REP pin is pulled low externally, then stall fault reporting is disabled and nFAULT will not go low if a stall is detected. In stall threshold learning mode (STL_MODE = Hi-Z), if STL_REP goes from high to low, it indicates successful stall threshold learning. STL_REP must be pulled up with an external pull-up resistor. The following procedure describes the stall threshold learning operation: • Before stall threshold learning, ensure that the motor speed has reached its target value. Do not learn stall threshold while the motor speed is ramping up or down. Initiate learning by making the STL_MODE pin Hi-Z. Run motor with no load. Wait for 32 electrical cycles for the driver to learn the steady count. Stall the motor. Wait for 16 electrical cycles for the driver to learn the stall count. STL_REP will be pulled low if learning is successful. Stall threshold is calculated as the average of steady count and stall count. At the end of a successful learning, TRQ_CNT/STL_TH pin outputs the stall threshold as an analog voltage, and also stores the value internally for use with Torque Count Mode. After successful learning, once device enters Torque Count mode or Stall Threshold mode by changing STL_MODE logic level, STL_REP goes high, nFAULT is pulled down and the voltage on the TRQ_CNT/ STL_TH pin is reset. Apply nSLEEP reset pulse to pull down STL_REP and pull up nFAULT again. • • • • • • • • • • Sometimes the stall learning process might not be successful due to an unstable torque count while the motor is running or stalled. For example, when the motor has high coil resistance or is running at very high or low speeds, the torque count might vary a lot over time and the difference between steady count and stall count might be small. In such cases, it is recommended not to use the stall learning method. Instead, the user should carefully study the steady count and torque count across the range of operating conditions and set the threshold midway between the minimum steady count and the maximum stall count. When the motor is intially ramping up speed, it is recommended to configure the driver in either Torque Count Mode or Stall Threshold Mode. If the device is in Learning Mode during the initial ramp up, the learning process might result in a lower stall threshold value. Once steady state speed has been achieved, learning process can be initiated. Table 7-6 shows all the different operating modes in which stall can be detected. Table 7-6. Stall Detection Operating Modes Operating Mode Torque Count Mode 24 STL_MO DE GND TRQ_CNT/ STL_TH STL_REP Output:High: Torque count Stall Fault voltage as Input:Low: output Stall Reporting Disabled nFAULT If STL_REP > 1.6V, nFAULT goes low when stall is detected Description This Mode supports two types of operations: 1. Standalone Stall Detection Mode: Driver takes care of stall detection and reporting (this needs to be preceded by Learning Mode). 2. MCU assisted Stall Detection Mode: MCU takes TRQ_CNT/STL_TH voltage as input, compensates it for any second order effects, and compares it with its own stall threshold value to detect a stall. Because this operating mode is external, the device stall reporting must be disabled. The MCU could also run an algorithm to control VREF based on the torque count. Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 Table 7-6. Stall Detection Operating Modes (continued) Operating Mode Learning Mode Stall Threshold Mode Stall Detection Disabled STL_MO DE TRQ_CNT/ STL_TH STL_REP nFAULT Description Hi-Z Output:High: Stall threshold Learning Not voltage as done output Low: learning Successful Not Applicable 1. Torque count learning result is available via the TRQ_CNT/ STL_TH pin. 2. In this mode, the motor must spin with no load for at least 32 electrical cycles, then stalled for at least 16 electrical cycles for the stall detection algorithm to determine the internal stall threshold. DVDD Output:High: Stall threshold Stall Fault voltage as Input:Low: input Stall Reporting Disabled If STL_REP > 1.6V, nFAULT goes low when stall is detected Torque count is noted from Torque Count Mode or Learning Mode and a desired stall threshold voltage is applied to the TRQ_CNT/STL_TH pin. The stall threshold voltage must be less than the torque count noted from the Torque Count Mode. Stall Threshold Mode must be selected while the motor is spinning in Torque Count Mode. 330k to GND Output: Low Motor stall will be ignored until STL_MODE = 0 or 1. Figure 7-14 shows the flowchart of stall detection by the DRV8434A driver. Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 25 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 Figure 7-14. Flowchart of Stall Detection by DRV8434A 26 Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 7.3.9.5 Open-Load Detection (OL) If the winding current in any coil drops below the open load current threshold (I OL) and the I TRIP level set by the indexer, and if this condition persists for more than the open load detection time (t OL), an open-load condition is detected. Normal operation resumes when the open load condition is removed. The fault is cleared by an nSLEEP reset pulse or if the device is power cycled or comes out of sleep mode. 7.3.9.6 Thermal Shutdown (OTSD) If the die temperature exceeds the thermal shutdown limit (T OTSD) all MOSFETs in the H-bridge are disabled, and the nFAULT pin is driven low. The charge pump is disabled during this condition. Normal operation resumes (motor-driver operation and the nFAULT line released) when the junction temperature falls below the overtemperature threshold limit minus the hysteresis (TOTSD – THYS_OTSD). Fault Condition Summary Table 7-7. Fault Condition Summary FAULT CONDITION CONFIGURATION ERROR REPORT HBRIDGE CHARGE PUMP INDEXER VM undervoltage (UVLO) VM < VUVLO — nFAULT Disabled Disabled Disabled Reset Automatic: VM > (VDVDD < VUVLO 3.9 V) VCP undervoltage (CPUV) VCP < VCPUV — nFAULT Disabled Operating Operating Operatin g Automatic: VCP > VCPUV Overcurrent (OCP) IOUT > IOCP — nFAULT Disabled Operating Operating Operatin g Automatic retry: tRETRY Open Load (OL) No load detected — nFAULT Operating Operating Operating Operatin g Report only Stall Detection (STALL) Stall / stuck motor — STL_REP, nFAULT Operating Operating Operating Operatin g Report Only Thermal Shutdown (OTSD) TJ > TTSD — nFAULT Disabled Disabled Operating Operatin Automatic: TJ < g TOTSD - THYS_OTSD LOGIC RECOVERY 7.4 Device Functional Modes 7.4.1 Sleep Mode (nSLEEP = 0) The DRV8434A device state is managed by the nSLEEP pin. When the nSLEEP pin is low, the DRV8434A device enters a low-power sleep mode. In the sleep mode, all the internal MOSFETs are disabled and the charge pump is disabled. The t SLEEP time must elapse after a falling edge on the nSLEEP pin before the device enters sleep mode. The DRV8434A device is brought out of sleep automatically when the nSLEEP pin is high. The tWAKE time must elapse before the device is ready for inputs. 7.4.2 Disable Mode (nSLEEP = 1, ENABLE = 0) The ENABLE pin is used to enable or disable the DRV8434A device. When the ENABLE pin is low, the output drivers are disabled and the output pins are in the Hi-Z state. 7.4.3 Operating Mode (nSLEEP = 1, ENABLE = Hi-Z/1) When the nSLEEP pin is high, the ENABLE pin is Hi-Z or 1, and VM > UVLO, the device enters the active mode. The tWAKE time must elapse before the device is ready for inputs. 7.4.4 nSLEEP Reset Pulse A latched fault can be cleared by an nSLEEP reset pulse. This pulse width must be greater than 20 µs and smaller than 40 µs. If nSLEEP is low for longer than 40 µs, but less than 120 µs, the faults are cleared and the device may or may not shutdown, as shown in the timing diagram (see Figure 7-15). This reset pulse does not affect the status of the charge pump or other functional blocks. Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 27 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 Figure 7-15. nSLEEP Reset Pulse Functional Modes Summary Table 7-8 lists a summary of the functional modes. Table 7-8. Functional Modes Summary CONDITION CONFIGURATION H-BRIDGE DVDD Regulator CHARGE PUMP INDEXER Logic Sleep mode 4.5 V < VM < 48 V nSLEEP pin = 0 Disabled Disbaled Disabled Disabled Disabled Operating 4.5 V < VM < 48 V nSLEEP pin = 1 ENABLE pin = 1 or Hi-Z Operating Operating Operating Operating Operating Disabled 4.5 V < VM < 48 V nSLEEP pin = 1 ENABLE pin = 0 Disabled Operating Operating Operating Operating 28 Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 8 Application and Implementation Note Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 8.1 Application Information The DRV8434A is used in bipolar stepper control. 8.2 Typical Application The following design procedure can be used to configure the DRV8434A. Figure 8-1. Typical Application Schematic (HTSSOP package) Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 29 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 Figure 8-2. Typical Application Schematic (VQFN package) 8.2.1 Design Requirements Table 8-1 lists the design input parameters for system design. Table 8-1. Design Parameters DESIGN PARAMETER REFERENCE EXAMPLE VALUE Supply voltage VM Motor winding resistance RL 0.9 Ω/phase Motor winding inductance LL 1.4 mH/phase θstep 1.8°/step nm 1/8 step v 18.75 rpm IFS 2A Motor full step angle Target microstepping level Target motor speed Target full-scale current 24 V 8.2.2 Detailed Design Procedure 8.2.2.1 Stepper Motor Speed The first step in configuring the DRV8434A requires the desired motor speed and microstepping level. If the target application requires a constant speed, then a square wave with frequency ƒ step must be applied to the STEP pin. If the target motor speed is too high, the motor does not spin. Make sure that the motor can support the target speed. Use Equation 1 to calculate ƒ step for a desired motor speed (v), microstepping level (n m), and motor full step angle (θstep) 30 Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com ¦step VWHSV V SLOSE48 – DECEMBER 2020 v (rpm) u 360 (q / rot) Tstep (q / step) u nm (steps / microstep) u 60 (s / min) (1) The value of θstep can be found in the stepper motor data sheet, or written on the motor. For example, the motor in this application is required to rotate at 1.8°/step for a target of 18.75 rpm at 1/8 microstep mode. Using Equation 1, ƒstep can be calculated as 500 Hz. The microstepping level is set by the M0 and M1 pins and can be any of the settings listed in Table 8-2. Higher microstepping results in a smoother motor motion and less audible noise, but requires a higher ƒ step to achieve the same motor speed. Table 8-2. Microstepping Indexer Settings M0 M1 STEP MODE 0 0 Full step (2-phase excitation) with 100% current 0 330 kΩ to GND Full step (2-phase excitation) with 71% current 1 0 Non-circular 1/2 step Hi-Z 0 1/2 step 0 1 1/4 step 1 1 1/8 step Hi-Z 1 1/16 step 0 Hi-Z 1/32 step Hi-Z 330 kΩ to GND 1/64 step Hi-Z Hi-Z 1/128 step 1 Hi-Z 1/256 step 8.2.2.2 Current Regulation In a stepper motor, the full-scale current (IFS) is the maximum current driven through either winding. This quantity depends on the VREF voltage and the TRQ_DAC setting, as shown in Equation 2. The maximum allowable voltage on the VREF pin is 3.3 V. DVDD can be used to provide VREF through aresistor divider. During stepping, IFS defines the current chopping threshold (ITRIP) for the maximum current step. (2) 8.2.2.3 Decay Mode The DRV8434A operates with smart tune ripple control decay mode. When a motor winding current has hit the current chopping threshold (ITRIP), the DRV8434A places the winding in slow decay. Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 31 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 8.2.2.4 Application Curves Figure 8-3. 1/8 Microstepping With smart tune Ripple Control Decay Figure 8-4. 1/8 Microstepping With smart tune Dynamic Decay Figure 8-5. 1/32 Microstepping With smart tune Ripple Control Decay Figure 8-6. 1/32 Microstepping With smart tune Dynamic Decay Figure 8-7. 1/256 Microstepping With smart tune Ripple Control Decay Figure 8-8. 1/256 Microstepping With smart tune Dynamic Decay 8.2.2.5 Thermal Application This section presents the power dissipation calculation and junction temperature estimation of the device. 8.2.2.5.1 Power Dissipation The total power dissipation constitutes of three main components - conduction loss (PCOND), switching loss (PSW) and power loss due to quiescent current consumption (PQ). 32 Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 8.2.2.5.2 Conduction Loss The current path for a motor connected in full-bridge is through the high-side FET of one half-bridge and low-side FET of the other half-bridge. The conduction loss (P COND) depends on the motor rms current (I RMS) and highside (RDS(ONH)) and low-side (RDS(ONL)) on-state resistances as shown in Equation 3. PCOND = 2 x (IRMS)2 x (RDS(ONH) + RDS(ONL)) (3) The conduction loss for the typical application shown in Typical Application is calculated in Equation 4. PCOND = 2 x (IRMS)2 x (RDS(ONH) + RDS(ONL)) = 2 x (2-A / √2)2 x (0.165-Ω + 0.165-Ω) = 1.32-W (4) Note This power calculation is highly dependent on the device temperature which significantly effects the high-side and low-side on-resistance of the FETs. For more accurate calculation, consider the dependency of on-resistance of FETs with device temperature. 8.2.2.5.3 Switching Loss The power loss due to the PWM switching frequency depends on the slew rate (tSR), supply voltage, motor RMS current and the PWM switching frequency. The switching losses in each H-bridge during rise-time and fall-time are calculated as shown in Equation 5 and Equation 6. PSW_RISE = 0.5 x VVM x IRMS x tRISE_PWM x fPWM (5) PSW_FALL = 0.5 x VVM x IRMS x tFALL_PWM x fPWM (6) Both t RISE_PWM and t FALL_PWM can be approximated as V VM/ t SR. After substituting the values of various parameters, and assuming 30-kHz PWM frequency, the switching losses in each H-bridge are calculated as shown below PSW_RISE = 0.5 x 24-V x (2-A / √2) x (24-V / 240 V/µs) x 30-kHz = 0.05-W (7) PSW_FALL = 0.5 x 24-V x (1-A / √2) x (24-V / 240 V/µs) x 30-kHz = 0.05-W (8) The total switching loss for the stepper motor driver (PSW) is calculated as twice the sum of rise-time (PSW_RISE) switching loss and fall-time (PSW_FALL) switching loss as shown below PSW = 2 x (PSW_RISE + PSW_FALL) = 2 x (0.05-W + 0.05-W) = 0.2-W (9) Note The rise-time (t RISE) and the fall-time (t FALL) are calculated based on typical values of the slew rate (t SR). This parameter is expected to change based on the supply-voltage, temperature and device to device variation. The switching loss is directly proportional to the PWM switching frequency. The PWM frequency in an application will depend on the supply voltage, inductance of the motor coil, back emf voltage and OFF time or the ripple current (for smart tune ripple control decay mode). 8.2.2.5.4 Power Dissipation Due to Quiescent Current The power dissipation due to the quiescent current consumed by the power supply is calculated as shown below PQ = VVM x IVM (10) Substituting the values, quiescent power loss can be calculated as shown below - Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 33 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 PQ = 24-V x 5-mA = 0.12-W (11) Note The quiescent power loss is calculated using the typical operating supply current (I VM) which is dependent on supply-voltage, temperature and device to device variation. 8.2.2.5.5 Total Power Dissipation The total power dissipation (P TOT) is calculated as the sum of conduction loss, switching loss and the quiescent power loss as shown in Equation 12. PTOT = PCOND + PSW + PQ = 1.32-W + 0.2-W + 0.12-W = 1.64-W (12) 8.2.2.5.6 Device Junction Temperature Estimation For an ambient temperature of T A and total power dissipation (P TOT), the junction temperature (T J) is calculated as TJ = TA + (PTOT x RθJA) Considering a JEDEC standard 4-layer PCB, the junction-to-ambient thermal resistance (R θJA) is 29.7 °C/W for the HTSSOP package and 39 °C/W for the VQFN package. Assuming 25°C ambient temperature, the junction temperature for the HTSSOP package is calculated as shown below TJ = 25°C + (1.64-W x 29.7°C/W) = 73.71°C (13) The junction temperature for the VQFN package is calculated as shown below TJ = 25°C + (1.64-W x 39°C/W) = 88.96 °C 34 Submit Document Feedback (14) Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 9 Power Supply Recommendations The device is designed to operate from an input voltage supply (VM) range from 4.5 V to 48 V. A 0.01-µF ceramic capacitor rated for VM must be placed at each VM pin as close to the device as possible. In addition, a bulk capacitor must be included on VM. 9.1 Bulk Capacitance Having appropriate local bulk capacitance is an important factor in motor drive system design. It is generally beneficial to have more bulk capacitance, while the disadvantages are increased cost and physical size. The amount of local capacitance needed depends on a variety of factors, including: • • • • • • The highest current required by the motor system The power supply’s capacitance and ability to source current The amount of parasitic inductance between the power supply and motor system The acceptable voltage ripple The type of motor used (brushed DC, brushless DC, stepper) The motor braking method The inductance between the power supply and motor drive system will limit the rate current can change from the power supply. If the local bulk capacitance is too small, the system will respond to excessive current demands or dumps from the motor with a change in voltage. When adequate bulk capacitance is used, the motor voltage remains stable and high current can be quickly supplied. The data sheet generally provides a recommended value, but system-level testing is required to determine the appropriate sized bulk capacitor. The voltage rating for bulk capacitors should be higher than the operating voltage, to provide margin for cases when the motor transfers energy to the supply. Power Supply Parasitic Wire Inductance Motor Drive System VM + ± + Motor Driver GND Local Bulk Capacitor IC Bypass Capacitor Copyright © 2016, Texas Instruments Incorporated Figure 9-1. Example Setup of Motor Drive System With External Power Supply Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 35 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 10 Layout 10.1 Layout Guidelines The VM pin should be bypassed to PGND using a low-ESR ceramic bypass capacitor with a recommended value of 0.01 µF rated for VM. This capacitor should be placed as close to the VM pin as possible with a thick trace or ground plane connection to the device PGND pin. The VM pin must be bypassed to ground using a bulk capacitor rated for VM. This component can be an electrolytic capacitor. A low-ESR ceramic capacitor must be placed in between the CPL and CPH pins. A value of 0.022 µF rated for VM is recommended. Place this component as close to the pins as possible. A low-ESR ceramic capacitor must be placed in between the VM and VCP pins. A value of 0.22 µF rated for 16 V is recommended. Place this component as close to the pins as possible. Bypass the DVDD pin to ground with a low-ESR ceramic capacitor. A value of 0.47 µF rated for 6.3 V is recommended. Place this bypassing capacitor as close to the pin as possible.. 10.2 Layout Example Figure 10-1. HTSSOP Layout Example 36 Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 Figure 10-2. QFN Layout Example Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 37 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 11 Device and Documentation Support 11.1 Receiving Notification of Documentation Updates To receive notification of documentation updates, navigate to the device product folder on ti.com. Click on Subscribe to updates to register and receive a weekly digest of any product information that has changed. For change details, review the revision history included in any revised document. 11.2 Support Resources TI E2E™ support forums are an engineer's go-to source for fast, verified answers and design help — straight from the experts. Search existing answers or ask your own question to get the quick design help you need. Linked content is provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. 11.3 Trademarks TI E2E™ is a trademark of Texas Instruments. All trademarks are the property of their respective owners. 11.4 Electrostatic Discharge Caution This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage. ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more susceptible to damage because very small parametric changes could cause the device not to meet its published specifications. 11.5 Glossary TI Glossary 38 This glossary lists and explains terms, acronyms, and definitions. Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 12 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 39 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 PACKAGE OUTLINE RGE0024B VQFN - 1 mm max height SCALE 3.000 PLASTIC QUAD FLATPACK - NO LEAD 4.1 3.9 A B 0.5 0.3 PIN 1 INDEX AREA 4.1 3.9 0.3 0.2 DETAIL OPTIONAL TERMINAL TYPICAL C 1 MAX SEATING PLANE 0.05 0.00 0.08 C 2X 2.5 (0.2) TYP 2.45 0.1 7 SEE TERMINAL DETAIL 12 EXPOSED THERMAL PAD 13 6 2X 2.5 SYMM 25 18 1 20X 0.5 24 PIN 1 ID (OPTIONAL) 0.3 0.2 0.1 C A B 0.05 24X 19 SYMM 24X 0.5 0.3 4219013/A 05/2017 NOTES: 1. All linear dimensions are in millimeters. Any dimensions in parenthesis are for reference only. Dimensioning and tolerancing per ASME Y14.5M. 2. This drawing is subject to change without notice. 3. The package thermal pad must be soldered to the printed circuit board for thermal and mechanical performance. www.ti.com 40 Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 EXAMPLE BOARD LAYOUT RGE0024B VQFN - 1 mm max height PLASTIC QUAD FLATPACK - NO LEAD ( 2.45) SYMM 24 19 24X (0.6) 1 18 24X (0.25) (R0.05) TYP 25 SYMM (3.8) 20X (0.5) 13 6 ( 0.2) TYP VIA 12 7 (0.975) TYP (3.8) LAND PATTERN EXAMPLE EXPOSED METAL SHOWN SCALE:15X 0.07 MIN ALL AROUND 0.07 MAX ALL AROUND SOLDER MASK OPENING METAL EXPOSED METAL SOLDER MASK OPENING EXPOSED METAL NON SOLDER MASK DEFINED (PREFERRED) METAL UNDER SOLDER MASK SOLDER MASK DEFINED SOLDER MASK DETAILS 4219013/A 05/2017 NOTES: (continued) 4. This package is designed to be soldered to a thermal pad on the board. For more information, see Texas Instruments literature number SLUA271 (www.ti.com/lit/slua271). 5. Vias are optional depending on application, refer to device data sheet. If any vias are implemented, refer to their locations shown on this view. It is recommended that vias under paste be filled, plugged or tented. www.ti.com Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 41 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 EXAMPLE STENCIL DESIGN RGE0024B VQFN - 1 mm max height PLASTIC QUAD FLATPACK - NO LEAD 4X ( 1.08) (0.64) TYP 24 19 24X (0.6) 1 25 18 24X (0.25) (R0.05) TYP (0.64) TYP SYMM (3.8) 20X (0.5) 13 6 METAL TYP 12 7 SYMM (3.8) SOLDER PASTE EXAMPLE BASED ON 0.125 mm THICK STENCIL EXPOSED PAD 25 78% PRINTED SOLDER COVERAGE BY AREA UNDER PACKAGE SCALE:20X 4219013/A 05/2017 NOTES: (continued) 6. Laser cutting apertures with trapezoidal walls and rounded corners may offer better paste release. IPC-7525 may have alternate design recommendations. www.ti.com 42 Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 PACKAGE OUTLINE PWP0028M TM PowerPAD TSSOP - 1.2 mm max height SCALE 2.000 SMALL OUTLINE PACKAGE C 6.6 TYP 6.2 A 0.1 C PIN 1 INDEX AREA SEATING PLANE 26X 0.65 28 1 2X 9.8 9.6 NOTE 3 8.45 14 15 0.30 0.19 0.1 C A B 28X 4.5 4.3 B SEE DETAIL A (0.15) TYP 2X 0.82 MAX NOTE 5 14 15 2X 0.825 MAX NOTE 5 0.25 GAGE PLANE 1.2 MAX 4.05 3.53 THERMAL PAD 0 -8 0.15 0.05 0.75 0.50 DETAIL A A 20 TYPICAL 28 1 3.10 2.58 4224480/A 08/2018 PowerPAD is a trademark of Texas Instruments. NOTES: 1. All linear dimensions are in millimeters. Any dimensions in parenthesis are for reference only. Dimensioning and tolerancing per ASME Y14.5M. 2. This drawing is subject to change without notice. 3. This dimension does not include mold flash, protrusions, or gate burrs. Mold flash, protrusions, or gate burrs shall not exceed 0.15 mm per side. 4. Reference JEDEC registration MO-153. 5. Features may differ or may not be present. www.ti.com Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 43 DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 EXAMPLE BOARD LAYOUT PWP0028M TM PowerPAD TSSOP - 1.2 mm max height SMALL OUTLINE PACKAGE (3.4) NOTE 9 (3.1) METAL COVERED BY SOLDER MASK SYMM 28X (1.5) 1 28X (0.45) 28 SEE DETAILS (R0.05) TYP 26X (0.65) (4.05) (0.6) SYMM (9.7) NOTE 9 SOLDER MASK DEFINED PAD (1.2) TYP ( 0.2) TYP VIA 15 14 (1.2) TYP (5.8) LAND PATTERN EXAMPLE EXPOSED METAL SHOWN SCALE: 8X SOLDER MASK OPENING METAL UNDER SOLDER MASK METAL SOLDER MASK OPENING EXPOSED METAL EXPOSED METAL 0.05 MIN ALL AROUND 0.05 MAX ALL AROUND NON-SOLDER MASK DEFINED (PREFERRED) SOLDER MASK DEFINED SOLDER MASK DETAILS 15.000 4224480/A 08/2018 NOTES: (continued) 6. Publication IPC-7351 may have alternate designs. 7. Solder mask tolerances between and around signal pads can vary based on board fabrication site. 8. This package is designed to be soldered to a thermal pad on the board. For more information, see Texas Instruments literature numbers SLMA002 (www.ti.com/lit/slma002) and SLMA004 (www.ti.com/lit/slma004). 9. Size of metal pad may vary due to creepage requirement. 10. Vias are optional depending on application, refer to device data sheet. It is recommended that vias under paste be filled, plugged or tented. www.ti.com 44 Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A DRV8434A www.ti.com SLOSE48 – DECEMBER 2020 EXAMPLE STENCIL DESIGN PWP0028M TM PowerPAD TSSOP - 1.2 mm max height SMALL OUTLINE PACKAGE (3.1) BASED ON 0.125 THICK STENCIL 28X (1.5) METAL COVERED BY SOLDER MASK 1 28 28X (0.45) (R0.05) TYP 26X (0.65) (4.05) BASED ON 0.125 THICK STENCIL SYMM 15 14 SYMM (5.8) SEE TABLE FOR DIFFERENT OPENINGS FOR OTHER STENCIL THICKNESSES SOLDER PASTE EXAMPLE BASED ON 0.125 mm THICK STENCIL SCALE: 8X STENCIL THICKNESS SOLDER STENCIL OPENING 0.1 0.125 0.15 0.175 3.47 X 4.53 3.10 X 4.05 (SHOWN) 2.83 X 3.70 2.62 X 3.42 4224480/A 08/2018 NOTES: (continued) 11. Laser cutting apertures with trapezoidal walls and rounded corners may offer better paste release. IPC-7525 may have alternate design recommendations. 12. Board assembly site may have different recommendations for stencil design. www.ti.com Submit Document Feedback Copyright © 2020 Texas Instruments Incorporated Product Folder Links: DRV8434A 45 PACKAGE OPTION ADDENDUM www.ti.com 27-Aug-2021 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) (6) DRV8434APWPR ACTIVE HTSSOP PWP 28 2500 RoHS & Green NIPDAU Level-3-260C-168 HR -40 to 125 DRV8434A DRV8434ARGER ACTIVE VQFN RGE 24 3000 RoHS & Green NIPDAU Level-1-260C-UNLIM -40 to 125 DRV 8434A (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of
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