LM5121EVM Evaluation Module
User's Guide
Literature Number: SNVU206
AUGUST 2013
User's Guide
SNVU206 – AUGUST 2013
LM5121EVM Evaluation Module
1
Introduction
The LM5121EVM evaluation module (EVM) provides the design engineer with a fully functional
synchronous boost converter to evaluate the Texas Instruments LM5121 synchronous boost controller IC.
The EVM provides 12 V output at up to 2 A current from a 3 V to 12 V input, and requires 5.7 V for startup. The EVM is designed to start up from a single power supply without any additional bias voltage.
2
Features and Electrical Performance
•
•
•
•
•
•
•
•
•
•
3 V to 12 V input voltage range (5.7 V for start-up)
12 V nominal output voltage
Up to 2.0 A output current
250 kHz typical switching frequency
Configurable light load operation
Load disconnection
Inrush current limit
Short circuit protection
Circuit breaker
Easy access to IC pins including RT, SS, UVLO, COMP and RES
Table 1. Electrical Performance Specifications
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX
UNITS
9
12
V
Input Characteristics
Input voltage
Input current
3.0 (5.7)
VSUPPLY = 9 V, ILOAD= 2 A
2.7
A
Output Characteristics
Output voltage
ILOAD = 2 A
11.58
12
Output current
12.42
V
2.0
A
System Characteristics
Switching frequency
Full load efficiency
2
250
kHz
VSUPPLY = 9 V
96
%
VSUPPLY = 12 V
99
%
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Test Points and Jumper
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3
Test Points and Jumper
3.1
MODE Setup – J1
LM5121EVM’s light load operation can be configured as one of Forced PWM, Skip Cycle or Pulse Skip
mode by J1 jumper setting. By placing a jumper shunt on pin 1 and 2, the converter operates in Forced
FPWM mode. By placing the jumper shunt on pin 3 and 4, the converter operates in Pulse Skip mode.
Skip cycle operation is enabled by not placing any jumper on J1.
J1
J1
J1
Forced
PWM
Pulse
Skip
Skip
Cycle
Figure 1. J1 Jumper Setting
3.2
Test Points – J2
J2 connector provides convenient access to IC pins. This connector is left unpopulated to use as test
points.
Table 2. J2 Pin Descriptions
PIN NUMBER
LABEL
2
NC
Not used.
4
NC
Not used.
6
SYNC
8
RT
RT pin connection. Can be used for synchronization clock
input.
10
SS
Soft-start pin connection.
12
UVLO
Under voltage lockout pin connection.
14
COMP
Internal error amplifier output connection.
16
RES
1, 3, 5, 7, 9, 11, 13, 15, 17, 19
Ground
DESCRIPTIONS
AC coupled synchronization clock input.
Restart pin connection.
Ground connections
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Test Equipment
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4
Test Equipment
4.1
Power Supply
Power Supply should be capable of 12 V / 10 A, current monitoring and remote sensing.
4.2
Electronic Load
Electronic load should be capable of 15 V / 3 A. Use Constant Current (CC) mode.
4.3
Meters
One current meter is required to measure input current accurately. Maximum current rating of the meter
should be carefully considered. Input current can be as high as 10 A at full load current and minimum
input voltage.
Output voltage is monitored by a voltage meter which should be capable of monitoring up to 15 V
4.4
Oscilloscope
Oscilloscope and 10x probe with at least 20 MHz bandwidth are required.
5
Test Setup and Procedure
Oscilloscope
Voltage Meter
Electronic Load
-
-
-s
+
+s
+
Power Supply
V
COM
A
COM
Ampere Meter
Figure 2. Connection Diagram
5.1
Precaution & Wire Gauge
Wire gauge for the input power supply should be 10 AWG minimum and no longer than 1 foot each for
VIN and GND. Wire gauge for the output electronic load should be 14 AWG minimum and no longer than
1 foot each for VOUT and GND.
To prevent high-side MOSFET overheating, turn on the load after start-up and turn it off before shutdown.
4
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Test Setup and Procedure
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5.2
Test Setup
5.2.1
Power Supply
Connect the power supply’s positive terminal (+) to ‘A’ terminal of ampere meter and negative terminal (-)
to TP3 GND. Connect the power supply’s positive remote sense terminal to TP1 VIN and negative remote
sense terminal to TP3 GND.
5.2.2
Meter
Connect ‘COM’ terminal of ampere meter to TP1 VIN. Double check ‘A’ terminal is connected to the power
supply’s positive terminal.
Voltage meter is used to measure output voltage. Connect positive terminal (V) of the voltage meter to
TP2 VOUT and negative terminal (COM) of the voltage meter to TP4 GND.
5.2.3
Load
Connect electronic load’s positive terminal (+) to TP2 VOUT and negative terminal (-) to TP4 GND.
5.3
Quick Test Procedure
5.3.1
•
•
•
•
5.3.2
Start-Up
Set load current to 0 A and turn the load on
Set power supply current limit to 10 A
Turn on the power supply and increase voltage slowly up to 12 V
Increase load current slowly up to 2.0 A
Shutdown
• Turn off the load
• Decrease the input voltage down to 0 V
• Turn on the load and discharge output capacitor
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Typical Performance Curves
6
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Typical Performance Curves
The following curves are presented for reference, the actual field data may differ slightly from these
curves. Actual performance data can be affected by measurement techniques, equipment setting and
environmental variables.
6.1
Efficiency
100
EFFICIENCY [%]
95
VSUPPLY = 5.7V
90
VSUPPLY = 9V
85
VSUPPPLY = 12V
FSW = 250 kHz
VOUT = 12V
80
0
0.5
1
1.5
LOAD CURRENT [A]
2
C001
Figure 3. Efficiency (FPWM Mode)
6.2
Load Transient
Figure 4. Load Transient
C1: Vout
VSUPPLY = 9 V, 1 A to 2 A and 2 A to 1 A load transient
6
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Typical Performance Curves
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6.3
Clock Synchronization
Figure 5. Clock Synchronization
C1: FSYNC, C2: SW, VSUPPLY = 9 V, FSYNC = 500 kHz
6.4
Light Load Operation
Figure 6. Forced PWM
C1:SW, VSUPPLY = 9 V, ILOAD = 0 A
Figure 7. Pulse Skip
C1: SW, VSUPPLY = 9 V, ILOAD = 0 A
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Typical Performance Curves
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Figure 8. Skip Cycle
C1:SW, VSUPPLY= 9 V, ILOAD= 0 A
Loop Response
40
180
GAIN [dB]
30
PHASE
VSUPPLY = 9V
ILOAD = 2A
135
20
90
10
45
0
0
-10
GAIN
PHASE [°]
6.5
-45
-20
-90
-30
-135
-40
100
1000
10000
FREQUENCY [Hz]
-180
100000
C002
Figure 9. Loop Response
8
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Typical Performance Curves
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6.6
Start-up
Figure 10. Start-up
C1: VSUPPLY, C2: VOUT, C3: VDG-DS,
C4: Disconnection Switch Current VSUPPLY = 9 V, ILOAD = 0 A
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Schematic
7
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Schematic
Figure 11. Schematic
10
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Layout
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Layout
The LM5121EVM has been designed using a 2-layer board. Most of components are on the top to allow
the user to easily view, probe, and evaluate the LM5121 IC.
Figure 12. Top Silk (Top View)
Figure 13. Bottom Silk (X-Ray View)
Figure 14. Top Copper (Top View)
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Layout
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Figure 15. Bottom Copper (X-Ray View)
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Bill of Materials
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Bill of Materials
The EVM components are list according to the schematic shown in Figure 11.
Reference Designator
Description
Manufacturer
Part Number
Qty.
C1, C2, C3, C4
CAP, CERM, 3.3uF, 50V, +/-10%, X7R, 1210
MuRata
GRM32DR71H335KA88L
4
C5, C6, C7, C9
CAP CER 10UF 35V 20% X7R 1210
Taiyo Yuden
GMK325AB7106MM-T
4
C8
CAP, CERM, 1uF, 50V, +/-10%, X7R, 0805
MuRata
GRM21BR71H105KA12L
1
C10, C11, C12
CAP ALUM 330UF 35V 20% SMD
Panasonic
EEE-FP1V331AP
3
C14
CAP, CERM, 100pF, 50V, +5/%, C0G/NP0,
0603
MuRata
GRM1885C1H101JA01D
1
C15
CAP, CERM, 470pF, 100V, +/-5%, C0G/NP0,
0805
MuRata
GRM2165C2A471JA01D
1
C16
CAP, CERM, 0.1uF, 25V, +10/%, X7R, 0603
MuRata
GRM188R71E104KA01D
1
C17, C19, C20, C25
CAP, CERM, 100pF, 50V, +/-5%, C0G/NP0,
0603
MuRata
GRM1885C1H101JA01D
4
C18
CAP, CERM, 4.7uF, 16V, +10/%, X7R, 0805
MuRata
GRM21BR71C475KA73L
1
C22
CAP, CERM, 0.18uF, 25V, +/-10%, X7R, 0603
MuRata
GRM188R71E184KA88D
1
C23
CAP, CERM, 0.47uF, 25V, +10/%, X7R, 0603
MuRata
GRM188R71E474KA12D
1
C24
CAP, CERM, 0.1uF, 25V, +/-10%, X7R, 0603
MuRata
GRM188R71E104KA01D
1
C26
CAP, CERM, 8200pF, 50V, +/-10%, X7R, 0603
MuRata
GRM188R71H822KA01D
1
R1, R7, R8, R9, R10,
R11, R12, R18
RES, 0 ohm, 5%, 0.1W, 0603
Panasonic
ERJ-3GEY0R00V
8
R2
RES 0.007 OHM 3W 1% 3015 WIDE
Susumu
KRL7638-C-R007-F-T1
1
R3
RES 8.2 OHM 3/4W 5% 2010 SMD
Vishay
CRCW20108R20JNEF
1
R5, R6
RES, 100 ohm, 1%, 0.1W, 0603
Vishay
CRCW0603100RFKEA
2
R16
RES, 365k ohm, 1%, 0.1W, 0603
Yageo
RC0603FR-07365KL
1
R17
RES, 3.3 ohm, 5%, 0.1W, 0603
Vishay
CRCW06033R30JNEA
1
R21
RES, 107k ohm, 1%, 0.1W, 0603
Yageo
RC0603FR-07107KL
1
R22
RES, 95.3k ohm, 1%, 0.1W, 0603
Yageo
RC0603FR-0795K3L
1
R23
RES, 36.5k ohm, 1%, 0.1W, 0603
Vishay
CRCW060336K5FKEA
1
R25
RES, 200k ohm, 1%, 0.1W, 0603
Yageo
RC0603FR-07200KL
1
R26
RES, 5.62k ohm, 1%, 0.1W, 0603
Yageo
RC0603FR-075K62L
1
R27
RES, 49.9k ohm, 1%, 0.125W, 0805
Vishay
CRCW080549K9FKEA
1
R28
RES, 681 ohm, 1%, 0.125W, 0805
Vishay
CRCW0805681RFKEA
1
D2, D4, D5
Diode, Schottky, 60V, 1A, SOD-123F
NXP
PMEG6010CEH,115
3
D3
Diode, Schottky, 100V, 1A, PowerDI123
Diodes
DFLS1100-7
1
Q1
MOSFET, N-CH, 75V, 235A, D2PAK
Fairchild
FDB031N08
1
Q2, Q3
MOSFET N-CH 40V 100A LFPAK
NXP
PSMN4R0-40YS,115
2
MOSFET N-CH 40V 100A SON 5x6
TI
CSD18501Q5A
L1
SMD Flat Wire Inductor WE-HCI, L=10.0 µH
Wurth
74435561100
1
TP1, TP2, TP3, TP4
Terminal, Turret, TH, Double
Keystone
1503-2
4
H1, H2, H3, H4
Machine Screw, Round, #4-40 x 1/4, Nylon
B&F
NY PMS 440 0025 PH
4
H5, H6, H7, H8
Standoff, Hex, 0.5"L #4-40 Nylon
Keystone
1902C
4
J1
Header, TH, 100mil, 4x1, Gold plated
Samtec
TSW-104-07-G-S
1
SH-J1
Shunt, 100mil, Gold plated, Black
3M
969102-0000-DA
1
U1
IC, PWM,Boost Controller
TI
LM5121MH/NOPB
1
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LM5121EVM Evaluation Module
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13
EVALUATION BOARD/KIT/MODULE (EVM) ADDITIONAL TERMS
Texas Instruments (TI) provides the enclosed Evaluation Board/Kit/Module (EVM) under the following conditions:
The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user indemnifies TI from all claims
arising from the handling or use of the goods.
Should this evaluation board/kit not meet the specifications indicated in the User’s Guide, the board/kit may be returned within 30 days from
the date of delivery for a full refund. THE FOREGOING LIMITED WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY SELLER TO
BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. EXCEPT TO THE EXTENT OF THE INDEMNITY SET FORTH
ABOVE, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL
DAMAGES.
Please read the User's Guide and, specifically, the Warnings and Restrictions notice in the User's Guide prior to handling the product. This
notice contains important safety information about temperatures and voltages. For additional information on TI's environmental and/or safety
programs, please visit www.ti.com/esh or contact TI.
No license is granted under any patent right or other intellectual property right of TI covering or relating to any machine, process, or
combination in which such TI products or services might be or are used. TI currently deals with a variety of customers for products, and
therefore our arrangement with the user is not exclusive. TI assumes no liability for applications assistance, customer product design,
software performance, or infringement of patents or services described herein.
REGULATORY COMPLIANCE INFORMATION
As noted in the EVM User’s Guide and/or EVM itself, this EVM and/or accompanying hardware may or may not be subject to the Federal
Communications Commission (FCC) and Industry Canada (IC) rules.
For EVMs not subject to the above rules, this evaluation board/kit/module is intended for use for ENGINEERING DEVELOPMENT,
DEMONSTRATION OR EVALUATION PURPOSES ONLY and is not considered by TI to be a finished end product fit for general consumer
use. It generates, uses, and can radiate radio frequency energy and has not been tested for compliance with the limits of computing
devices pursuant to part 15 of FCC or ICES-003 rules, which are designed to provide reasonable protection against radio frequency
interference. Operation of the equipment may cause interference with radio communications, in which case the user at his own expense will
be required to take whatever measures may be required to correct this interference.
General Statement for EVMs including a radio
User Power/Frequency Use Obligations: This radio is intended for development/professional use only in legally allocated frequency and
power limits. Any use of radio frequencies and/or power availability of this EVM and its development application(s) must comply with local
laws governing radio spectrum allocation and power limits for this evaluation module. It is the user’s sole responsibility to only operate this
radio in legally acceptable frequency space and within legally mandated power limitations. Any exceptions to this are strictly prohibited and
unauthorized by Texas Instruments unless user has obtained appropriate experimental/development licenses from local regulatory
authorities, which is responsibility of user including its acceptable authorization.
For EVMs annotated as FCC – FEDERAL COMMUNICATIONS COMMISSION Part 15 Compliant
Caution
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause
harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the
equipment.
FCC Interference Statement for Class A EVM devices
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to correct the interference at his own expense.
FCC Interference Statement for Class B EVM devices
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause
harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If
this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and
on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
For EVMs annotated as IC – INDUSTRY CANADA Compliant
This Class A or B digital apparatus complies with Canadian ICES-003.
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the
equipment.
Concerning EVMs including radio transmitters
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this
device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired
operation of the device.
Concerning EVMs including detachable antennas
Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain
approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should
be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication.
This radio transmitter has been approved by Industry Canada to operate with the antenna types listed in the user guide with the maximum
permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a gain
greater than the maximum gain indicated for that type, are strictly prohibited for use with this device.
Cet appareil numérique de la classe A ou B est conforme à la norme NMB-003 du Canada.
Les changements ou les modifications pas expressément approuvés par la partie responsable de la conformité ont pu vider l’autorité de
l'utilisateur pour actionner l'équipement.
Concernant les EVMs avec appareils radio
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est
autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout
brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
Concernant les EVMs avec antennes détachables
Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain
maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à
l'intention des autres utilisateurs, il faut choisir le type d'antenne et son gain de sorte que la puissance isotrope rayonnée équivalente
(p.i.r.e.) ne dépasse pas l'intensité nécessaire à l'établissement d'une communication satisfaisante.
Le présent émetteur radio a été approuvé par Industrie Canada pour fonctionner avec les types d'antenne énumérés dans le manuel
d’usage et ayant un gain admissible maximal et l'impédance requise pour chaque type d'antenne. Les types d'antenne non inclus dans
cette liste, ou dont le gain est supérieur au gain maximal indiqué, sont strictement interdits pour l'exploitation de l'émetteur.
SPACER
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【Important Notice for Users of EVMs for RF Products in Japan】
】
This development kit is NOT certified as Confirming to Technical Regulations of Radio Law of Japan
If you use this product in Japan, you are required by Radio Law of Japan to follow the instructions below with respect to this product:
1.
2.
3.
Use this product in a shielded room or any other test facility as defined in the notification #173 issued by Ministry of Internal Affairs and
Communications on March 28, 2006, based on Sub-section 1.1 of Article 6 of the Ministry’s Rule for Enforcement of Radio Law of
Japan,
Use this product only after you obtained the license of Test Radio Station as provided in Radio Law of Japan with respect to this
product, or
Use of this product only after you obtained the Technical Regulations Conformity Certification as provided in Radio Law of Japan with
respect to this product. Also, please do not transfer this product, unless you give the same notice above to the transferee. Please note
that if you could not follow the instructions above, you will be subject to penalties of Radio Law of Japan.
Texas Instruments Japan Limited
(address) 24-1, Nishi-Shinjuku 6 chome, Shinjuku-ku, Tokyo, Japan
http://www.tij.co.jp
【無線電波を送信する製品の開発キットをお使いになる際の注意事項】
本開発キットは技術基準適合証明を受けておりません。
本製品のご使用に際しては、電波法遵守のため、以下のいずれかの措置を取っていただく必要がありますのでご注意ください。
1.
2.
3.
電波法施行規則第6条第1項第1号に基づく平成18年3月28日総務省告示第173号で定められた電波暗室等の試験設備でご使用いただく。
実験局の免許を取得後ご使用いただく。
技術基準適合証明を取得後ご使用いただく。
なお、本製品は、上記の「ご使用にあたっての注意」を譲渡先、移転先に通知しない限り、譲渡、移転できないものとします。
上記を遵守頂けない場合は、電波法の罰則が適用される可能性があることをご留意ください。
日本テキサス・インスツルメンツ株式会社
東京都新宿区西新宿6丁目24番1号
西新宿三井ビル
http://www.tij.co.jp
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EVALUATION BOARD/KIT/MODULE (EVM)
WARNINGS, RESTRICTIONS AND DISCLAIMERS
For Feasibility Evaluation Only, in Laboratory/Development Environments. Unless otherwise indicated, this EVM is not a finished
electrical equipment and not intended for consumer use. It is intended solely for use for preliminary feasibility evaluation in
laboratory/development environments by technically qualified electronics experts who are familiar with the dangers and application risks
associated with handling electrical mechanical components, systems and subsystems. It should not be used as all or part of a finished end
product.
Your Sole Responsibility and Risk. You acknowledge, represent and agree that:
1.
2.
3.
4.
You have unique knowledge concerning Federal, State and local regulatory requirements (including but not limited to Food and Drug
Administration regulations, if applicable) which relate to your products and which relate to your use (and/or that of your employees,
affiliates, contractors or designees) of the EVM for evaluation, testing and other purposes.
You have full and exclusive responsibility to assure the safety and compliance of your products with all such laws and other applicable
regulatory requirements, and also to assure the safety of any activities to be conducted by you and/or your employees, affiliates,
contractors or designees, using the EVM. Further, you are responsible to assure that any interfaces (electronic and/or mechanical)
between the EVM and any human body are designed with suitable isolation and means to safely limit accessible leakage currents to
minimize the risk of electrical shock hazard.
Since the EVM is not a completed product, it may not meet all applicable regulatory and safety compliance standards (such as UL,
CSA, VDE, CE, RoHS and WEEE) which may normally be associated with similar items. You assume full responsibility to determine
and/or assure compliance with any such standards and related certifications as may be applicable. You will employ reasonable
safeguards to ensure that your use of the EVM will not result in any property damage, injury or death, even if the EVM should fail to
perform as described or expected.
You will take care of proper disposal and recycling of the EVM’s electronic components and packing materials.
Certain Instructions. It is important to operate this EVM within TI’s recommended specifications and environmental considerations per the
user guidelines. Exceeding the specified EVM ratings (including but not limited to input and output voltage, current, power, and
environmental ranges) may cause property damage, personal injury or death. If there are questions concerning these ratings please contact
a TI field representative prior to connecting interface electronics including input power and intended loads. Any loads applied outside of the
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