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TPS2592ALDRCT

TPS2592ALDRCT

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    VFDFN10_EP

  • 描述:

    Hot Swap Controller 1 Channel General Purpose 10-VSON (3x3)

  • 数据手册
  • 价格&库存
TPS2592ALDRCT 数据手册
Sample & Buy Product Folder Support & Community Tools & Software Technical Documents TPS2592AA, TPS2592AL SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 TPS2592Ax 12-V eFuse with Over Voltage Protection and Blocking FET Control Not Recommended for New Designs 1 Features 3 Description • • • • • • • • The TPS2592Ax family of eFuses is a highly integrated circuit protection and power management solution in a tiny package. The devices use few external components and provide multiple protection modes. They are a robust defense against overloads, shorts circuits, voltage surges, excessive inrush current, and reverse current. 1 • • VOPERATING = 4.5 V to 13.8 V, VABSMAX = 20 V Integrated 28-mΩ Pass MOSFET Fixed 15-V Over Voltage Clamp 2-A to 3.7-A Adjustable ILIMIT (±15% Accuracy) Reverse Current Blocking Support Programmable OUT Slew Rate, UVLO Built-in Thermal Shutdown UL 2367 Recognized – File No. 169910* – *RILIM ≤ 100 kΩ (4 A max) Safe During Single Point Failure Test (UL60950) Small Foot Print – 10L (3 mm x 3 mm) VSON 2 Applications • • • • • • Adapter Powered Devices HDD and SSD Drives Set Top Boxes Servers / AUX Supplies Fan Control PCI/PCIe Cards Current limit level can be set with a single external resistor. Over voltage events are limited by internal clamping circuits to a safe fixed maximum, with no external components required. Applications with particular voltage ramp requirements can set dV/dT with a single capacitor to ensure proper output ramp rates. Many systems, such as SSDs, must not allow holdup capacitance energy to dump back through the FET body diode onto a drooping or shorted input bus. The BFET pin is for such systems. An external NFET can be connected “Back to Back (B2B)” with the TPS2592Ax output and the gate driven by BFET to prevent current flow from load to source (see Figure 40). Device Information(1) PART NUMBER TPS2592AA TPS2592AL PACKAGE VSON (10) BODY SIZE (NOM) 3.00 mm × 3.00 mm (1) For all available packages, see the orderable addendum at the end of the datasheet. Transient: Output Short Circuit 4 Application Schematic OUT VIN VIN OUT VIN 28m: R1 VOUT COUT EN/UVLO BFET dV/dT ILIM C2 R2 CdVdT GND RLIM C3 TPS2592xx C1 I_OUT 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. Not Recommended for New Designs TPS2592AA, TPS2592AL SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 www.ti.com Table of Contents 1 2 3 4 5 6 7 8 9 Features .................................................................. Applications ........................................................... Description ............................................................. Application Schematic .......................................... Revision History..................................................... Device Comparison Table..................................... Pin Configuration and Functions ......................... Specifications......................................................... 1 1 1 1 2 4 4 5 8.1 8.2 8.3 8.4 8.5 8.6 8.7 5 5 5 6 6 7 8 Absolute Maximum Ratings ..................................... ESD Ratings ............................................................ Recommended Operating Conditions...................... Thermal Information ................................................. Electrical Characteristics.......................................... Timing Requirements ............................................... Typical Characteristics .............................................. Detailed Description ............................................ 14 9.1 Overview ................................................................. 14 9.2 Functional Block Diagram ....................................... 14 9.3 Feature Description................................................. 14 9.4 Device Functional Modes........................................ 17 10 Application and Implementation........................ 18 10.1 Application Information.......................................... 18 10.2 Typical Applications ............................................. 18 10.3 Maximum Device Power Dissipation Considerations ......................................................... 23 11 Power Supply Recommendations ..................... 24 11.1 Transient Protection .............................................. 24 11.2 Output Short-Circuit Measurements ..................... 24 12 Layout................................................................... 25 12.1 Layout Guidelines ................................................. 25 12.2 Layout Example .................................................... 25 13 Device and Documentation Support ................. 26 13.1 13.2 13.3 13.4 13.5 Device Support .................................................... Related Links ........................................................ Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 26 26 26 26 26 14 Mechanical, Packaging, and Orderable Information ........................................................... 26 5 Revision History NOTE: Page numbers for previous revisions may differ from page numbers in the current version. Changes from Revision B ( 2013) to Revision C Page • Deleted TPS2592Bx and TPS2592Zx devices from data sheet............................................................................................. 1 • Added Handling Rating table, Feature Description section, Device Functional Modes, Application and Implementation section, Power Supply Recommendations section, Layout section, Device and Documentation Support section, and Mechanical, Packaging, and Orderable Information section. .............................................................. 1 • Changed UL Feature .............................................................................................................................................................. 1 • Changed from Switches/Routers to Adapter Powered Devices in Applications..................................................................... 1 • Changed Application Schematic............................................................................................................................................. 1 • Deleted Continuous output current in Absolute Maximum Ratings ....................................................................................... 5 • Added Maximum power dissipation in Absolute Maximum Ratings ....................................................................................... 5 • Changed Continuous output current values ........................................................................................................................... 5 • Changed Resistance values ................................................................................................................................................... 5 • Changed some rows from the Electrical Characteristics to the Timing Requirements. ........................................................ 6 • Added Overload current limit, RILIM = 80.6 kΩ........................................................................................................................ 6 • Deleted Overload current limit, RILIM = 150 kΩ....................................................................................................................... 6 • Changed Figure 31 .............................................................................................................................................................. 13 • Changed Figure 32 .............................................................................................................................................................. 13 • Added subsections for GND, VIN, dV/dT, BFET, EN/UVLO, and ILIM ................................................................................ 14 • Changed Equation 1 ............................................................................................................................................................ 15 • Changed Equation 2 ............................................................................................................................................................ 15 • Changed Figure 37 .............................................................................................................................................................. 20 • Changed Figure 38 .............................................................................................................................................................. 21 • Changed Figure 39 .............................................................................................................................................................. 21 • Changed Figure 40 .............................................................................................................................................................. 21 • Changed Figure 41 .............................................................................................................................................................. 23 2 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Not Recommended for New Designs TPS2592AA, TPS2592AL www.ti.com SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 Revision History (continued) • Changed Figure 42 .............................................................................................................................................................. 23 • Changed Figure 43 .............................................................................................................................................................. 24 Changes from Revision A (June 2013) to Revision B Page • Changed the device list From: TPS2592Ax and TPS2592Bx To: TPS2592AA, TPS2592AL, TPS2592BA, TPS2592BL, and TPS2592ZA................................................................................................................................................ 1 • Changed the first sentence of the DESCRIPTION................................................................................................................. 1 • Changed Application Schematic............................................................................................................................................. 1 • Changed the Transient: Output Short Circuit image .............................................................................................................. 1 • Changed the Description of the BFET pin.............................................................................................................................. 4 • Added Note 1 to the RECOMMENDED OPERATING CONDITIONS table........................................................................... 5 • Added Note 1 To Overload current limit and Short-circuit current limit ................................................................................. 6 • Changed Figure 1 label From VUVLO (Rising, Falling) To: Input UVLO (Rising, Falling) ........................................................ 8 • Changed Figure 1 label From IVIN-OFF To: IQ-OFF ..................................................................................................................... 8 • Changed Figure 5 .................................................................................................................................................................. 8 • Changed Figure 11, through Figure 15 ................................................................................................................................. 8 • Changed Figure 17 label From: VVIN_VOUT To: VVIN_OUT ......................................................................................................... 9 • Changed Figure 18 label From: VVIN_VOUT To: VVIN_OUT ......................................................................................................... 9 • Changed Figure 24 through Figure 29 ................................................................................................................................ 10 • Changed Figure 35 .............................................................................................................................................................. 16 Changes from Original (June 2013) to Revision A • Page Changed from Product Preview to Production Data............................................................................................................... 1 Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Submit Documentation Feedback 3 Not Recommended for New Designs TPS2592AA, TPS2592AL SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 www.ti.com 6 Device Comparison Table PART NUMBER UV OV CLAMP FAULT RESPONSE STATUS TPS2592AA 4.3 V 15 V Auto Retry Active TPS2592AL 4.3 V 15 V Latched Active 7 Pin Configuration and Functions 10-Pin VSON DRC Package (Top View) dV/dT 1 EN/UVLO VIN VIN 10 ILIM BFET OUT OUT 6 OUT GND VIN 5 Pin Functions PIN NAME DESCRIPTION NUMBER BFET 9 Connect this pin to the gate of a blocking NFET. See the Feature Description. dV/dT 1 Tie a capacitor from this pin to GND to control the ramp rate of OUT at device turn-on. EN/UVLO 2 This is a dual function control pin. When used as an ENABLE pin and pulled down, it shuts off the internal pass MOSFET and pulls BFET to GND. When pulled high, it enables the device and BFET. As an UVLO pin, it can be used to program different UVLO trip point via external resistor divider. GND PowerPAD™ ILIM 10 A resistor from this pin to GND will set the overload and short circuit limit. OUT 6-8 Output of the device VIN 3-5 Input supply voltage 4 GND Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Not Recommended for New Designs TPS2592AA, TPS2592AL www.ti.com SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 8 Specifications 8.1 Absolute Maximum Ratings over operating temperature range (unless otherwise noted) (1) (2) VIN Supply voltage range (1) 20 UNIT V 22 OUT –0.3 VIN + 0.3 V -1.2 V OUT (Transient < 1 µs) Voltage ILIM –0.3 7 EN/UVLO –0.3 7 dV/dT –0.3 7 BFET –0.3 30 Continuous power dissipation V See the Thermal Information Maximum power dissipation (3), PD = (VIN-VOUT)*ILIMIT TA = –40°C to +85°C 40 TA = 0°C to +85°C 50 Storage temperature range, Tstg (2) (3) MAX VIN (10ms Transient) Output voltage (1) MIN –0.3 -65 W 150 °C Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings only and functional operation of the device at these or any conditions beyond those indicated under recommended operating conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. All voltage values, except differential voltages, are with respect to network ground terminal. Refer detailed explanation in the application section Maximum Device Power Dissipation Considerations . 8.2 ESD Ratings VALUE V(ESD) (1) (2) 8.3 Electrostatic discharge Human body model (HBM), per ANSI/ESDA/JEDEC JS-001 (1) ±2000 Charged device model (CDM), per JEDEC specification JESD22-C101 (2) ±500 UNIT V JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted) VIN Input voltage range MIN TYP MAX 4.5 12 13.8 BFET 0 VIN+6 dV/dT, EN/UVLO 0 6 ILIM Continuous output current IOUT Resistance ILIM 0 3.3 TA = –40°C to +85°C 0 2.8 TA = 0°C to +85°C 0 3.4 TA = –40°C to +85°C 10 80.6 TA = 0°C to +85°C 10 100 V A kΩ 0.1 1 1000 µF 1 1000 nF Operating junction temperature range, TJ –40 25 125 °C Operating Ambient temperature range, TA –40 25 85 °C External capacitance OUT UNIT dV/dT Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Submit Documentation Feedback 5 Not Recommended for New Designs TPS2592AA, TPS2592AL SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 www.ti.com 8.4 Thermal Information (1) over operating free-air temperature range (unless otherwise noted) TPS2592Ax THERMAL METRIC RθJA Junction-to-ambient thermal resistance RθJCtop Junction-to-case (top) thermal resistance RθJB Junction-to-board thermal resistance 21.2 ψJT Junction-to-top characterization parameter 1.2 ψJB Junction-to-board characterization parameter 21.4 RθJCbot Junction-to-case (bottom) thermal resistance 5.9 (1) UNIT DRC (10) PINS 45.9 53 °C/W For more information about traditional and new thermal metrics, see the IC Package Thermal Metrics application report, SPRA953. 8.5 Electrical Characteristics –40°C ≤ TJ ≤ 125°C, VIN = 12 V, VEN /UVLO = 2 V, RILIM = 45.3 kΩ, CdVdT = OPEN. All voltages referenced to GND (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT 4.3 4.45 V 0.42 0.65 mA 0.1 0.25 mA 15 16.5 V V VIN (INPUT SUPPLY) VUVR UVLO threshold, rising VUVhyst UVLO hysteresis (1) IQON Supply current IQOFF VOVC Over-voltage clamp 4.15 5.4% Enabled: EN/UVLO = 2 V 0.2 EN/UVLO = 0 V VIN > 16.5 V, IOUT = 10 mA 13.8 EN/UVLO (ENABLE/UVLO INPUT) VENR EN Threshold voltage, rising 1.37 1.4 1.44 VENF EN Threshold voltage, falling 1.32 1.35 1.39 V IEN EN Input leakage current –100 0 100 nA 0 V ≤ VEN ≤ 5 V dV/dT (OUTPUT RAMP CONTROL) IdVdT dV/dT Charging current (1) VdVdT = 0 V RdVdT_disch dV/dT Discharging resistance EN/UVLO = 0 V, IdVdT = 10 mA sinking VdVdTmax dV/dT Max capacitor voltage (1) GAINdVdT dV/dT to OUT gain (1) 220 50 ΔVdVdT 73 nA 100 Ω 5.5 V 4.85 V/V 10 µA ILIM (CURRENT LIMIT PROGRAMMING) ILIM Bias current (1) IILIM RILIM = 45.3 kΩ, VVIN-OUT = 1 V IOL 1.79 RILIM = 80.6 kΩ, VVIN-OUT = 1 V Overload current limit (2) 2.10 2.42 3.1 RILIM = 100 kΩ, VVIN-OUT = 1 V, TJ = 0°C to 125°C 3.46 3.75 A 4.03 IOL-R-Short RILIM = 0 Ω, Shorted Resistor Current Limit (Single Point Failure Test: UL60950) (1) 0.7 A IOL-R-Open RILIM = OPEN, Open Resistor Current Limit (Single Point Failure Test: UL60950) (1) 0.55 A RILIM = 45.3 kΩ, VVIN-OUT = 12 V 1.66 1.98 2.29 RILIM = 100 kΩ, VVIN-OUT = 12 V 2.90 3.32 3.75 ISCL Short-circuit current limit (2) RATIOFASTRIP Fast-Trip comparator level w.r.t. overload current limit (1) IFASTRIP : IOL VOpenILIM ILIM Open resistor detect threshold (1) VILIM Rising, RILIM = OPEN (1) (2) 6 A 160% 3.1 V These parameters are provided for reference only and do not constitute part of TI's published device specifications for purposes of TI's product warranty. Pulsed testing techniques used during this test maintain junction temperature approximately equal to ambient temperature. Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Not Recommended for New Designs TPS2592AA, TPS2592AL www.ti.com SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 Electrical Characteristics (continued) –40°C ≤ TJ ≤ 125°C, VIN = 12 V, VEN /UVLO = 2 V, RILIM = 45.3 kΩ, CdVdT = OPEN. All voltages referenced to GND (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX 21 28 33 39 46 UNIT OUT (PASS FET OUTPUT) RDS(on) IOUT-OFF-LKG IOUT-OFF-SINK TJ = 25°C FET ON resistance TJ = 125°C OUT Bias current in off state VEN/UVLO = 0 V, VOUT = 0 V (Sourcing) –5 0 1 VEN/UVLO = 0 V, VOUT = 300 mV (Sinking) 10 15 20 mΩ µA BFET (BLOCKING FET GATE DRIVER) BFET Charging current (1) IBFET VBFETmax BFET Clamp voltage (1) RBFETdisch BFET Discharging resistance to GND VBFET = VOUT VEN/UVLO = 0 V, IBFET = 100 mA 15 2 µA VVIN + 6.4 V 26 36 Ω TSD (THERMAL SHUT DOWN) TSHDN TSD Threshold, rising (1) TSHDNhyst TSD Hysteresis (1) Thermal fault: latched or autoretry 160 °C 10 °C TPS2592AL LATCHED TPS2592AA AUTO-RETRY 8.6 Timing Requirements PARAMETER TEST CONDITIONS Turn-on delay (1) TON tOFFdly Turn Off delay (2) MIN TYP MAX UNIT EN/UVLO → H to IVIN = 100 mA, 1-A resistive load at OUT 220 µs EN/UVLO↓ to BFET↓, CBFET = 0 0.4 µs dV/dT (OUTPUT RAMP CONTROL) EN/UVLO → H to OUT = 11.7 V, CdVdT = 0 tdVdT Output ramp time EN/UVLO → H to OUT = 11.7 V, CdVdT = 1 nF (2) 0.7 1 1.3 12 ms ILIM (CURRENT LIMIT PROGRAMMING) tFastOffDly Fast-Trip comparator delay (2) IOUT > IFASTRIP to IOUT= 0 (Switch Off) 3 µs BFET (BLOCKING FET GATE DRIVER) tBFET-ON BFET Turn-On duration (2) tBFET-OFF BFET Turn-Off duration (2) (1) (2) EN/UVLO → H to VBFET = 12 V, CBFET = 1 nF 4.2 EN/UVLO → H to VBFET = 12 V, CBFET = 10 nF 42 EN/UVLO → L to VBFET = 1 V, CBFET = 1 nF 0.4 EN/UVLO → L to VBFET = 1 V, CBFET = 10 nF 1.4 ms µs These parameters are provided for reference only and do not constitute part of TI's published device specifications for purposes of TI's product warranty. These parameters are provided for reference only and do not constitute part of TI's published device specifications for purposes of TI's product warranty. Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Submit Documentation Feedback 7 Not Recommended for New Designs TPS2592AA, TPS2592AL SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 www.ti.com 8.7 Typical Characteristics TJ = 25°C, VVIN = 12 V, VEN/UVLO = 2 V, RILIM = 100 kΩ, CVIN = 0.1 µF, COUT = 1 µF, CdVdT = OPEN (unless stated otherwise) 4.35 0.25 0.2 4.25 IQ-OFF (mA) Input UVLO (Rising, Falling) (V) 4.3 4.2 4.15 0.15 0.1 4.1 125 ƒC 85 ƒC 25 ƒC -40 ƒC 0.05 4.05 4 0 -50 0 50 100 150 Temperature (ƒC) 0 5 Figure 1. Input UVLO vs Temperature 15 20 C002 Figure 2. IQOFF vs VIN 16 0.6 10 mA 100 mA 500 mA 0.5 15.5 0.4 VOVC (V) IVIN-ON (mA) 10 VIN (V) C001 0.3 0.2 15 125 °C 85 °C 25 °C -40 °C 0.1 0 0 5 10 15 VIN (V) 14.5 -50 20 0 TPS2592Ax 50 100 Temperature (ƒC) C003 150 C005 TPS2592Ax Figure 3. IVIN-ON vs VIN Figure 4. VOVC vs Temperature Across IOUT 250 VIN 230 TON (Ps) VOUT 210 190 C2 C2 C3 170 150 -50 0 50 100 150 Temperature (oC) TPS2592Ax Figure 5. Transient: Over-Voltage Clamp 8 Submit Documentation Feedback Figure 6. TON vs Temperature Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Not Recommended for New Designs TPS2592AA, TPS2592AL www.ti.com SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 Typical Characteristics (continued) TJ = 25°C, VVIN = 12 V, VEN/UVLO = 2 V, RILIM = 100 kΩ, CVIN = 0.1 µF, COUT = 1 µF, CdVdT = OPEN (unless stated otherwise) 230 150 225 TdVdT (ms) IdVdT (nA) 100 220 215 50 125 ƒC 85 ƒC 25 ƒC -40 ƒC 210 205 0 -50 0 50 100 150 Temperature (ƒC) 0 2 4 6 8 10 CdVdT (nF) C010 C013 TPS2592Ax Figure 7. IdVdT vs Temperature Figure 8. TdVdT vs CdVdT 1.41 100 1.39 10 Rising IEN (nA) VEN-VIH VEN-VIL (V) 1.4 1.38 Falling 1.37 125ƒC 85ƒC 25ƒC -40ƒC 1 1.36 1.35 1.34 0.1 -50 0 50 100 150 0 1 Temperature (oC) 2 3 4 5 VEN (V) Figure 10. IEN (Leakage Current) vs VEN Figure 9. VEN_VIH, VEN_VIL vs Temperature EN C1 C2 EN VIN C1 C2 C2 C2 C3 VOUT VIN VOUT C3 I-IN I_IN C4 C4 TPS2592Ax, CdVdT = OPEN, COUT = 4.7 µF TPS2592Ax, CdVdT = 1 nF, COUT= 10 µF, ROUT = 5.7 Ω Figure 11. Transient: Output Ramp Figure 12. Transient: Output Ramp Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Submit Documentation Feedback 9 Not Recommended for New Designs TPS2592AA, TPS2592AL SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 www.ti.com Typical Characteristics (continued) TJ = 25°C, VVIN = 12 V, VEN/UVLO = 2 V, RILIM = 100 kΩ, CVIN = 0.1 µF, COUT = 1 µF, CdVdT = OPEN (unless stated otherwise) EN EN C1 C2 C1 C2 VOUT VOUT BFET C3 C3 I_OUT C2 C4 EN↓ EN ↓ Figure 14. Turn Off Delay to BFET Figure 13. Transient: Turn Off Delay 45 VIN 40 RDSON (m:) VOUT C1 C2 BFET C3 35 30 25 C2 20 -50 0 50 100 150 Temperature (oC) VIN↓ Figure 16. RDSON vs Temperature Figure 15. Turn Off Delay to BFET 4 2.2 3.5 2 1.8 RILIM = 100 kW IVOUT (A) IVOUT (A) 3 2.5 2 RILIM = 45.3 kW 1.6 1.4 o 125 C o 85 C o 25 C o -40 C 1.5 1 0 0.5 1 1.5 o 125 C o 85 C o 25 C o -40 C 1.2 1 2 0 0.5 VVIN-OUT (V) 1.5 2 VVIN-OUT (V) 100 kΩ 45.3 kΩ Figure 17. IOUT vs VVIN-OUT 10 1 Submit Documentation Feedback Figure 18. IOUT vs VVIN-OUT Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Not Recommended for New Designs TPS2592AA, TPS2592AL www.ti.com SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 Typical Characteristics (continued) 2 1 0 0 IOL, ISC (% Normalized) IOL, ISC (% Normalized) TJ = 25°C, VVIN = 12 V, VEN/UVLO = 2 V, RILIM = 100 kΩ, CVIN = 0.1 µF, COUT = 1 µF, CdVdT = OPEN (unless stated otherwise) -2 -4 IOL-100K ISC-100K-92B_ ISC-100K-92A_ -6 -8 -10 -1 -2 IOL-45.3k ISC-45.3K-92B_ ISC-45.3K-92A_ -3 -4 -5 -12 -6 -50 0 50 100 150 -50 0 Temperature (oC) 100 kΩ 100 150 45.3 kΩ Figure 19. IOL, ISC vs Temperature Figure 20. IOL, ISC vs Temperature 0.9 0.58 0.85 0.57 0.8 0.56 IOL-R-OPEN (A) IOL-R-SHORT (A) 50 Temperature (oC) 0.75 0.7 0.65 0.55 0.54 0.53 0.6 0.52 0.55 0.51 0.5 0.5 -50 0 50 100 150 -50 0 Temperature (oC) 50 100 150 Temperature (oC) RILIM = 0 RILIM = OPEN Figure 21. IOL-R-Short vs Temperature Figure 22. IOL-R-Open vs Temperature ILIM Open Detect Threshold (V) 3.1 VIN 3.09 VOUT 3.08 C2 3.07 C3 3.06 C1 C2 I_OJT 3.05 -50 0 50 100 150 Temperature (oC) Figure 23. VOpenILIM vs Temperature Figure 24. Transient: Output Short Circuit Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Submit Documentation Feedback 11 Not Recommended for New Designs TPS2592AA, TPS2592AL SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 www.ti.com Typical Characteristics (continued) TJ = 25°C, VVIN = 12 V, VEN/UVLO = 2 V, RILIM = 100 kΩ, CVIN = 0.1 µF, COUT = 1 µF, CdVdT = OPEN (unless stated otherwise) EN VIN VIN C1 C2 VOUT VOUT C2 C2 C3 C3 C1 C2 I_OUT Figure 26. Transient: Recovery From Short Circuit / Over Current Figure 25. Short Circuit (Zoom): Fast-Trip Comparator EN C1 C2 I_IN C4 EN VIN C1 C2 VIN VOUT C2 C2 C3 VOUT C3 I_IN C4 I_IN C4 ILOAD Stepped From 50% to 120%, back to 50% Figure 28. Transient: Overload Current Limit Figure 27. Transient: Wake Up to Short Circuit VIN VOUT C2 C3 C1 C2 I_OUT TPS2592AL TPS2592AA Figure 29. Transient: Thermal Fault Auto-Retry 12 Submit Documentation Feedback Figure 30. Transient: Thermal Fault Latched Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Not Recommended for New Designs TPS2592AA, TPS2592AL www.ti.com SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 Typical Characteristics (continued) 4 35 3.5 30 Overload Current Limit (A) Accuracy (%) (Process, Voltage, Temperature) TJ = 25°C, VVIN = 12 V, VEN/UVLO = 2 V, RILIM = 100 kΩ, CVIN = 0.1 µF, COUT = 1 µF, CdVdT = OPEN (unless stated otherwise) 25 20 15 10 5 3 2.5 2 1.5 1 0.5 0 0 1 1.5 2 2.5 3 Overload Current Limit (A) 3.5 4 0 20 D001 Figure 31. Accuracy vs Overload Current Limit 40 60 80 RILIM Resistor (k:) 100 120 D001 Figure 32. IRILM Resistor vs Overload Current Limit Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Submit Documentation Feedback 13 Not Recommended for New Designs TPS2592AA, TPS2592AL SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 www.ti.com 9 Detailed Description 9.1 Overview The TPS2592xx is an e-fuse with integrated power switch that is used to manage current/voltage/start-up voltage ramp to a connected load. The device starts its operation by monitoring the VIN bus. When VIN exceeds the undervoltage-lockout threshold (VUVR), the device samples the EN/UVLO pin. A high level on this pin enables the internal MOSFET. As VIN rises, the internal MOSFET of the device will start conducting and allow current to flow from VIN to OUT. When EN/UVLO is held low (below VENF), internal MOSFET is turned off. User also has the ability to modify the output voltage ramp time by connecting a capacitor between dV/dT pin and GND. After a successful start-up sequence, the device now actively monitors its load current and input voltage, ensuring that the adjustable overload current limit IOL is not exceeded and input voltage spikes are safely clamped to VOVC level at the output. This keeps the output device safe from harmful voltage and current transients. The device also has built-in thermal sensor. In the event device temperature (TJ) exceeds TSHDN, typically 160°C, the thermal shutdown circuitry will shut down the internal MOSFET thereby disconnecting the load from the supply. In TPS2592AL, the output will remain disconnected (MOSFET open) until power to device is recycled or EN/UVLO is toggled (pulled low and then high). The TPS2592AA device will remain off during a cooling period until device temperature falls below TSHDN – 10°C, after which it will attempt to restart. This ON and OFF cycle will continue until fault is cleared. 9.2 Functional Block Diagram VIN OUT 3, 4, 5 + EN/ UVLO Current Sense UVLO 4.3V 4.08V 6, 7, 8 28mW Charge Pump + 2 2mA EN 1.4V 1.35V BFET Over Voltage 9 SWEN SWEN Thermal Shutdown 6V GATE CONTROL 22W TSD 6V VIN 220nA 10mA + ILIMIT dV/dT 4.8x 1 EP 10 + 70pF GND ILIM + 80W SWEN Fast Trip Comp 1.6*ILIMIT 9.3 Feature Description 9.3.1 GND This is the most negative voltage in the circuit and is used as a reference for all voltage measurements unless otherwise specified. 14 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Not Recommended for New Designs TPS2592AA, TPS2592AL www.ti.com SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 Feature Description (continued) 9.3.2 VIN Input voltage to the TPS2592Ax. A ceramic bypass capacitor close to the device from VIN to GND is recommended to alleviate bus transients. The recommended operating voltage range is 4.5 V to 13.8 V for TPS2592Ax. The device can continuously sustain a voltage of 20 V on VIN pin. However, above the recommended maximum bus voltage, the device will be in over-voltage protection (OVP) mode, limiting the output voltage to VOVC. The power dissipation in OVP mode is PD_OVP = (VVIN – VOVC) x IOUT, which can potentially heat up the device and cause thermal shutdown. 9.3.3 dV/dT Connect a capacitor from this pin to GND to control the slew rate of the output voltage at power-on. This pin can be left floating to obtain a predetermined slew rate (minimum TdVdT) on the output. Equation governing slew rate at start-up is shown below: dVOUT IdVdT ´ GAINdVdT   =       dt CdVdT + CINT (1) Where: IdVdT = 220 nA (TYP) CINT = 70 pF (TYP) GAINdVdT = 4.85 dVOUT = Desired output slew rate dT The total ramp time (TdVdT) for 0 to VIN can be calculated using the following equation: TdVdT   =  106 ´ VIN ´ (CdVdT   +   70  pF ) (2) For details on how to select an appropriate charging time/rate, refer to the applications section:Setting Output Voltage Ramp Time (TdVdT) 9.3.4 BFET Connect this pin to an external NFET that can be used to disconnect input supply from rest of the system in the event of power failure at VIN. The BFET pin is controlled by either UVLO event or EN/UVLO (see Table 1). BFET can source charging current of 2 µA (TYP) and sink (discharge) current from the gate of the external FET via a 26-Ω internal discharge resistor to initiate fast turn-off, typically 10 MΩ impedance when probing the BFET node. Table 1. EN/UVLO > VENR VIN>VUVR H H BFET MODE Charge X L Discharge L X Discharge 9.3.5 EN/UVLO As an input pin, it controls both the ON/OFF state of the internal MOSFET and that of the external blocking FET. In its high state, the internal MOSFET is enabled and charging begins for the gate of external FET. A low on this pin will turn off the internal MOSFET and pull the gate of the external FET to GND via the built-in discharge resistor. High and Low levels are specified in the parametric table of the datasheet. The EN/UVLO pin is also used to clear a thermal shutdown latch in the TPS2592AL by toggling this pin (H→L). The internal de-glitch delay on EN/UVLO falling edge is intentionally kept low (1 us typical) for quick detection of power failure. When used with a resistor divider from supply to EN/UVLO to GND, power-fail detection on EN/UVLO helps in quick turn-off of the BFET driver, thereby stopping the flow of reverse current (see typical application diagram, Figure 40). For applications where a higher de-glitch delay on EN/UVLO is desired, or when the supply is particularly noisy, it is recommended to use an external bypass capacitor from EN/UVLO to GND. Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Submit Documentation Feedback 15 Not Recommended for New Designs TPS2592AA, TPS2592AL SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 www.ti.com 9.3.6 ILIM The device continuously monitors the load current and keeps it limited to the value programmed by RILIM. After start-up event and during normal operation, current limit is set to IOL (over-load current limit). ( IOL = 0.7 + 3 ´ 10-5 ´ RILIM ) (3) When power dissipation in the internal MOSFET [PD = (VVIN – VOUT) × IOUT] exceeds 10 W, there is a 2% – 12% thermal foldback in the current limit value so that IOL drops to ISC. In each of the two modes, MOSFET gate voltage is regulated to throttle short-circuit and overload current flowing to the load. Eventually, the device shuts down due to over temperature. 0 Foldback (ISC - IOL)/IOL (%) -2 -4 -6 -8 -10 -12 -14 0 10 20 30 Power (W) 40 50 60 Figure 33. Thermal Foldback in Current Limit During a transient short circuit event, the current through the device increases very rapidly. The current-limit amplifier cannot respond very quickly to this event due to its limited bandwidth. Therefore, the TPS2592 incorporates a fast-trip comparator, which shuts down the pass device very quickly when IOUT > IFASTRIP, and terminates the rapid short-circuit peak current. The trip threshold is set to 60% higher than the programmed overload current limit (IFASTRIP = 1.6 x IOL). After the transient short-circuit peak current has been terminated by the fast-trip comparator, the current limit amplifier smoothly regulates the output current to IOL (see figure below). VIN VOUT C2 C3 C1 C2 Figure 34. Fast-Trip Current 16 Submit Documentation Feedback I_OUT Figure 35. Fast-Trip and Current Limit Amplifier Response for Short Circuit Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Not Recommended for New Designs TPS2592AA, TPS2592AL www.ti.com SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 9.4 Device Functional Modes The TPS2592Ax is a hot-swap controller with integrated power switch that is used to manage current/voltage/start-up voltage ramp to a connected load. The device starts its operation by monitoring the VIN bus. When VVIN exceeds the undervoltage-lockout threshold (VUVR), the device samples the EN/UVLO pin. A high level on this pin enables the internal MOSFET and also start charging the gate of external blocking FET (if connected) via the BFET pin. As VIN rises, the internal MOSFET of the device and external FET (if connected) will start conducting and allow current to flow from VIN to OUT. When EN/UVLO is held low (that is, below VENF), the internal MOSFET is turned off and BFET pin is discharged, thereby, blocking the flow of current from VIN to OUT. User also has the ability to modify the output voltage ramp time by connecting a capacitor between dV/dT pin and GND. Having successfully completed its start-up sequence, the device now actively monitors its load current and input voltage, ensuring that the adjustable overload current limit IOL is not exceeded and input voltage spikes are safely clamped to VOVC level at the output. This keeps the output device safe from harmful voltage and current transients. The device also has built-in thermal sensor. In the event device temperature (TJ) exceeds TSHDN , typically 160°C, the thermal shutdown circuitry will shut down the internal MOSFET thereby disconnecting the load from the supply. In the TPS2592xL, the output will remain disconnected (MOSFET open) until power to device is recycled or EN/UVLO is toggled (pulled low and then high). The TPS2592AA device will remain off during a cooling period until device temperature falls below TSHDN – 10°C, after which it will attempt to restart. This ON and OFF cycle will continue until fault is cleared. Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Submit Documentation Feedback 17 Not Recommended for New Designs TPS2592AA, TPS2592AL SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 www.ti.com 10 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 10.1 Application Information The TPA2592xx is a smart eFuse. It is typically used for Hot-Swap and Power rail protection applications. It operates from 4.5 V to 18 V with programmable current limit and undervoltage protection. The device aids in controlling the in-rush current and provides precise current limiting during overload conditions for systems such as Set-Top-Box, DTVs, Gaming Consoles, SSDs/HDDs and Smart Meters. The device also provides robust protection for multiple faults on the sub-system rail. The following design procedure can be used to select component values for the device. Alternatively, the WEBENCH® software may be used to generate a complete design. The WEBENCH® software uses an iterative design procedure and accesses a comprehensive database of components when generating a design. Additionally, a spreadsheet design tool TPS2592 Design Calculator (SLUC571) is available on web folder. This section presents a simplified discussion of the design process. 10.2 Typical Applications 10.2.1 Simple 3.7-A eFuse Protection for Set Top Boxes VIN = 4.5 to 18 V IN * CVIN 0.1µF R1 1MO VOUT, IOUT < 3.4A OUT COUT 1µF 28mO EN/UVLO ** BFET R2 dVdT GND ILIM TPS2592x RILIM 100kO **Optional & only needed for external UVLO *Optional & only for noise suppression Figure 36. Typical Application Schematic: Simple 3.7-A e-Fuse for STBs 10.2.1.1 Design Requirements Table 2. Design Parameters DESIGN PARAMETER 18 EXAMPLE VALUE Input voltage range, VIN 12 V Undervoltage lockout set point, V(UV) Default: VUVR = 4.3 V Overvoltage protection set point , V(OV) Default: VOVC = 15 V Load at Start-Up , RL(SU) 4Ω Current limit, IOL = IILIM 3.7 A Load capacitance , COUT 1 µF Maximum ambient temperatures , TA 85°C Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Not Recommended for New Designs TPS2592AA, TPS2592AL www.ti.com SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 10.2.1.2 Detailed Design Procedure The following design procedure can be used to select component values for the TPS2592x. 10.2.1.2.1 Step by Step Design Procedure This design procedure below seeks to control the junction temperature of device under both static and transient conditions by proper selection of output ramp-up time and associated support components. The designer can adjust this procedure to fit the application and design criteria. 10.2.1.2.2 Programming the Current-Limit Threshold: RILIM Selection The RILIM resistor at the ILIM pin sets the over load current limit, this can be set using Equation 4. I - 0.7 RILIM = ILIM 3 x 10-5 (4) For IOL= IILIM = 3.7 A, from equation 4, RILIM = 100 kΩ, choose closest standard value resistor with 1% tolerance. 10.2.1.2.3 Undervoltage Lockout Set Point The undervoltage lockout (UVLO) trip point is adjusted using the external voltage divider network of R1 and R2 as connected between IN, EN/UVLO and GND pins of the device. The values required for setting the undervoltage are calculated solving Equation 5. R + R2 V(UV) = 1 ´ VENR R2 (5) Where VENR = 1.4 V is enable voltage rising threshold. Since R1 and R2 will leak the current from input supply (VIN), these resistors should be selected based on the acceptable leakage current from input power supply (VIN). The current drawnby R1 and R2 from the power supply {IR12 = VIN/(R1 + R2)}. However, leakage currents due to external active components connected to the resistor string can add error to these calculations. So, the resistor string current, IR12 must be chosen to be 20x greater than the leakage current expected. For default UVLO of VUVR = 4.3 V, select R2 = OPEN, and R1 = 1 MΩ. Since EN/UVLO pin is rated only to 7 V, it cannot be connected directly to VIN= 12 V. It has to be connected through R1 = 1 MΩ only, so that the pull-up current for EN/UVLO pin is limited to < 20 µA. The power failure threshold is detected on the falling edge of supply. This threshold voltage is 4% lower than the rising threshold, VUVR. This is calculated using Equation 6. V(PFAIL) = 0.96 x VUVR (6) Where VUVR is 4.3V, Power fail threshold set is : 4.1 V 10.2.1.2.4 Setting Output Voltage Ramp Time (TdVdT) For a successful design, the junction temperature of device should be kept below the absolute-maximum rating during both dynamic (start-up) and steady state conditions. Dynamic power stresses often are an order of magnitude greater than the static stresses, so it is important to determine the right start-up time and in-rush current limit required with system capacitance to avoid thermal shutdown during start-up with and without load. The ramp-up capacitor CdVdT needed is calculated considering the two possible cases: 10.2.1.2.4.1 Case 1: Start-up without Load: Only Output Capacitance COUT Draws Current During Start-up During start-up, as the output capacitor charges, the voltage difference as well as the power dissipated across the internal FET decreases. The average power dissipated in the device during start-up is calculated using Equation 8. For TPS2592xx, the inrush current is determined as, I(INRUSH) = C(OUT) x V(IN) TdVdT (7) Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Submit Documentation Feedback 19 Not Recommended for New Designs TPS2592AA, TPS2592AL SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 www.ti.com Power dissipation during start-up is: PD(INRUSH) = 0.5 x V(IN) x I(INRUSH) (8) Equation 8 assumes that load does not draw any current until the output voltage has reached its final value. 10.2.1.2.4.2 Case 2: Start-up with Load: Output Capacitance COUT and Load Draws Current During Start-up When load draws current during the turn-on sequence, there will be additional power dissipated. Considering a resistive load during start-up (RL(SU)), load current ramps up proportionally with increase in output voltage during TdVdT time. The average power dissipation in the internal FET during charging time due to resistive load is given by: V 2(IN) æ 1ö PD(LOAD) = çç ÷÷÷ x çè 6 ø R L(SU) (9) Total power dissipated in the device during startup is: PD(STARTUP) = PD(INRUSH) + PD(LOAD) (10) Total current during startup is given by: I(STARTUP) = I(INRUSH) + IL (t) (11) If I(STARTUP) > IOL, the device limits the current to IOL and the current limited charging time is determined by: é ù æ ÷ö ê ççç ÷÷úú ê ÷ ç I(INRUSH) ÷÷ú ê IOL ÷ú - 1 + LNççç TdVdT(Current-Limited) = COUT x RL(SU) x ê V(IN) ÷÷÷ú ç ê I(INRUSH) ç ÷÷ú ççIOL ê ê RL(SU) ÷÷øú çè ë û (12) The power dissipation, with and without load, for selected start-up time should not exceed the shutdown limits as shown in Figure 37. Thermal Shutdown Time (ms) 10000 TA = -40oC TA = 25oC TA = 85oC TA = 125oC 1000 100 10 1 0.1 1 10 Power Dissipation (W) 100 D001 Figure 37. Thermal Shutdown Limit Plot For the design example under discussion, select ramp-up capacitor CdVdT = OPEN. Then, using Equation 2. TdVdT = 106 x 12 x (0 + 70 pF ) = 840 ms (13) The inrush current drawn by the load capacitance (COUT) during ramp-up using Equation 7. I(INRUSH) = 1 mF x 12 = 15 mA 840 ms (14) The inrush Power dissipation is calculated, using Equation 8. PD(INRUSH) = 0.5 x 12 x 15 m = 90 mW 20 Submit Documentation Feedback (15) Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Not Recommended for New Designs TPS2592AA, TPS2592AL www.ti.com SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 For 90 mW of power loss, the thermal shut down time of the device should not be less than the ramp-up time TdVdT to avoid the false trip at maximum operating temperature. From thermal shutdown limit graph Figure 37 at TA = 85°C, for 90 mW of power, the shutdown time is infinite. So it is safe to use 0.79 ms as start-up time without any load on output. Considering the start-up with load 4 Ω, the additional power dissipation, when load is present during start up is calculated, using Equation 9. PD(LOAD) = 12 x 12 =6W 6 ´ 4 (16) The total device power dissipation during start up, using Equation 10 is: PD(STARTUP) = 6 + 90 m = 6.09 W (17) From thermal shutdown limit graph at TA = 85°C, the thermal shutdown time for 6.09 W is more than 100 ms. So it is well within acceptable limits to use no external capacitor (CdV/dT) with start-up load of 4 Ω. If, due to large COUT, there is a need to decrease the power loss during start-up, it can be done with increase of CdVdT capacitor. 10.2.1.3 Support Component Selection - CVIN CVIN is a bypass capacitor to help control transient voltages, unit emissions, and local supply noise. Where acceptable, a value in the range of 0.001 μF to 0.1 μF is recommended for CVIN. 10.2.1.4 Application Curves Figure 38. Output Ramp without Load on Output Figure 39. Output Ramp with 4-Ω Load at Start Up 10.2.2 Inrush and Reverse Current Protection for Hold-Up Capacitor Application (e.g., SSD) Blocking FET R1 1M: OUT VIN VIN CVIN* 0.1PF R2 150k: CdVdT 22nF 28m: CSD16411 EN/UVLO BFET dVdT ILIM GND VOUT, IOUT < 2.7A TPS2592xx CHOLD-UP 4700PF FLTb ZXM61P03F RILIM 76.8k: *Optional & only for noise suppression Figure 40. Inrush and Reverse Current Protection for Hold-Up Capacitor Application (e.g., SSD) (TPS2592 UVLO is used as power fail comparator) Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Submit Documentation Feedback 21 Not Recommended for New Designs TPS2592AA, TPS2592AL SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 www.ti.com 10.2.2.1 Design Requirements Table 3. Design Parameters DESIGN PARAMETER EXAMPLE VALUE Input voltage range, VIN 12 V Undervoltage lockout set point, V(UV) 10.8 V Overvoltage protection set point , V(OV) Default: VOVC = 15 V Load at Start-Up , RL(SU) 1000 Ω Current limit, IOL= IILIM 3A Load capacitance , COUT 4700 µF Maximum ambient temperatures , TA 85°C 10.2.2.2 Detailed Design Procedure 10.2.2.2.1 Programming the Current-Limit Threshold: RILIM Selection The RILIM resistor at the ILIM pin sets the over load current limit, this can be set using Equation 4. For IOL = IILIM = 3 A, from equation 4, RILIM = 76.8 kΩ. Choose closest standard value resistor with 1% tolerance. 10.2.2.2.2 Undervoltage Lockout Set Point The undervoltage lockout (UVLO) trip point is adjusted using the external voltage divider network of R1 and R2 as connected between IN, EN/UVLO and GND pins of the device. The values required for setting the undervoltage are calculated solving Equation 5. For UVLO of V(UV) = 10.8 V, select R2 = 150 kΩ, and R1 = 1 MΩ. The power failure threshold is detected on the falling edge of supply. This threshold voltage is 4% lower than the rising threshold, V(UV). This is calculated using Equation 6. Where V(UV) = 10.73 V, Power fail threshold set is : V(PFAIL) = 10.35 V 10.2.2.2.3 Setting Output Voltage Ramp Time (TdVdT) For a successful design, the junction temperature of device should be kept below the absolute-maximum rating during both dynamic (start-up) and steady state conditions. Dynamic power stresses often are an order of magnitude greater than the static stresses, so it is important to determine the right start-up time and in-rush current limit required with system capacitance to avoid thermal shutdown during start-up with and without load. For the design example under discussion, select ramp-up capacitor CdVdT = 22 nF. Then, using Equation 2. TdVdT = 106 x 12 x (22 nF + 70 pF ) = 265 ms (18) The inrush current drawn by the load capacitance (COUT) during ramp-up using Equation 7. I(INRUSH) = 4700 mF x 12 = 213 mA 265 ms (19) The inrush Power dissipation is calculated, using Equation 8. PD(INRUSH) = 0.5 x 12 x 213 m = 1278 mW (20) Considering the start-up with load 1000 Ω, the additional power dissipation, when load is present during start up is calculated, using Equation 9. PD(LOAD) = 12 x 12 = 24 mW 6 ´ 1000 (21) The total device power dissipation during start up is: PD(STARTUP) = 1278 + 24 = 1302 mW (22) From thermal shutdown limit graph at TA = 85°C, the thermal shutdown time for 1.3 W is more than 300 ms. So the device will start safely. 22 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Not Recommended for New Designs TPS2592AA, TPS2592AL www.ti.com SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 If CdVdT = 4.7 nF was used, the device would have tried to charge the 4700 uF output cap with inrush current of 986 mA in 57.24 ms, dissipating power of 5.94 W. This is outside the safe starting condition of the device, and would have led the device to enter thermal shutdown during start-up. 10.2.2.3 Application Curves COUT = CHOLD-UP = 4700 µF CdVdT = 22 nF COUT = CHOLD-UP = 4700 µF Figure 41. Output Ramp Up V(PFAIL) = 10.35 V RLOAD = 12 Ω Figure 42. Hold-up Power When VIN Fails 10.3 Maximum Device Power Dissipation Considerations To prevent damage to the TPS2592x, it is necessary to keep internal power dissipation (PD) below the levels specified in below Table. The power dissipation is defined as (PD = (VIN – VOUT) x IOUT). MIN Maximum Power Dissipation MAX –40°C ≤ TA ≤ +85°C 40 0°C ≤ TA ≤ +85°C 50 UNIT W During normal operation PD is low ( typically < ½ Watt) because the FET is fully on with low (VIN – VOUT). However, during short circuit and surge protection the FET may be only partially on and (VIN – VOUT) can be high. Example 1: Short Circuit on Output → VIN = 12 V, ILIMIT = 3 A. TJ = –40°C • PD = 12 V x 3 A = 36 W • OK → (PD = 36 W) < (PD_MAX = 40 W) Example 2: Short Circuit on Output → VIN = 13.2 V, ILIMIT = 3.7 A • PD = 13.2 V x 3.7 A = 49 W • OK at TJ = 0°C → (PD = 49 W) < (PD_MAX at 0°C = 50 W) • NOT OK at TJ = –40°C → (PD = 51 W) > (PD_MAX at –40°C = 40 W) Example 3: Surge Clamp VIN = 12 V, ILIMIT = 3 A. TJ = 0°C, VSURGE =19 V, VCLAMP = 15 V • PD = (19 – 15) x 3 A = 12 Watt • OK at 0°C → (PD = 12 W) < (PD_MAX at 0°C = 50 W) Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Submit Documentation Feedback 23 Not Recommended for New Designs TPS2592AA, TPS2592AL SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 www.ti.com 11 Power Supply Recommendations The device is designed for supply voltage range of 4.5 V ≤ VIN ≤ 18 V. If the input supply is located more than a few inches from the device an input ceramic bypass capacitor higher than 0.1 μF is recommended. Power supply should be rated higher than the current limit set to avoid voltage droops during over current and short-circuit conditions. 11.1 Transient Protection In case of short circuit and over load current limit, when the device interrupts current flow, input inductance generates a positive voltage spike on the input and output inductance generates a negative voltage spike on the output. The peak amplitude of voltage spikes (transients) is dependent on value of inductance in series to the input or output of the device. Such transients can exceed the Absolute Maximum Ratings of the device if steps are not taken to address the issue. Typical methods for addressing transients include • Minimizing lead length and inductance into and out of the device • Using large PCB GND plane • Schottky diode across the output to absorb negative spikes • A low value ceramic capacitor (C(IN) = 0.001 µF to 0.1 µF) to absorb the energy and dampen the transients. The approximate value of input capacitance can be estimated with Equation 23. VSPIKE(Absolute) = V(IN) + I(LOAD) x L(IN) C(IN) (23) Where: • V(IN) is the nominal supply voltage • I(LOAD) is the load current, • L(IN) equals the effective inductance seen looking into the source • C(IN) is the capacitance present at the input Some applications may require the addition of a Transient Voltage Suppressor (TVS) to prevent transients from exceeding the Absolute Maximum Ratings of the device. The circuit implementation with optional protection components (a ceramic capacitor, TVS and schottky diode) is shown in Figure 43. VIN IN * CVIN 0.1µF R1 VOUT OUT 28mO COUT EN/UVLO * R2 dVdT * BFET CdVdT GND *Optional components for transient suppression ILIM TPS2592x RILIM Figure 43. Circuit Implementation with Optional Protection Components 11.2 Output Short-Circuit Measurements It is difficult to obtain repeatable and similar short-circuit testing results. Source bypassing, input leads, circuit layout and component selection, output shorting method, relative location of the short, and instrumentation all contribute to variation in results. The actual short itself exhibits a certain degree of randomness as it microscopically bounces and arcs. Care in configuration and methods must be used to obtain realistic results. Do not expect to see waveforms exactly like those in the data sheet; every setup differs. 24 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Not Recommended for New Designs TPS2592AA, TPS2592AL www.ti.com SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 12 Layout 12.1 Layout Guidelines • • • • • • • For all applications, a 0.01-uF or greater ceramic decoupling capacitor is recommended between IN terminal and GND. For hot-plug applications, where input power path inductance is negligible, this capacitor can be eliminated/minimized. The optimum placement of decoupling capacitor is closest to the IN and GND terminals of the device. Care must be taken to minimize the loop area formed by the bypass-capacitor connection, the IN terminal, and the GND terminal of the IC. See Figure 44 for a PCB layout example. High current carrying power path connections should be as short as possible and should be sized to carry at least twice the full-load current. The GND terminal must be tied to the PCB ground plane at the terminal of the IC. The PCB ground should be a copper plane or island on the board. Locate all support components: RILIM, CdVdT and resistors for EN/UVLO, close to their connection pin. Connect the other end of the component to the GND pin of the device with shortest trace length. The trace routing for the RILIM and CdVdT components to the device should be as short as possible to reduce parasitic effects on the current limit and soft start timing. These traces should not have any coupling to switching signals on the board. Protection devices such as TVS, snubbers, capacitors, or diodes should be placed physically close to the device they are intended to protect, and routed with short traces to reduce inductance. For example, a protection Schottky diode is recommended to address negative transients due to switching of inductive loads, and it should be physically close to the OUT pins. Obtaining acceptable performance with alternate layout schemes is possible; however this layout has been shown to produce good results and is intended as a guideline. 12.2 Layout Example Top layer Bottom layer signal ground plane Via to signal ground plane dV/dT 1 10 ILIM EN/UVLO 2 9 BFET VIN 3 8 OUT VIN 4 7 OUT 5 6 VIN OUT Ground Bottom layer VIN VOUT * VIN High Frequency Bypass Capacitor * * Optional: Needed only to suppress the transients caused by inductive load switching Figure 44. Layout Example Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL Submit Documentation Feedback 25 Not Recommended for New Designs TPS2592AA, TPS2592AL SLVSC11C – JUNE 2013 – REVISED DECEMBER 2014 www.ti.com 13 Device and Documentation Support 13.1 Device Support 13.1.1 Third-Party Products Disclaimer TI'S PUBLICATION OF INFORMATION REGARDING THIRD-PARTY PRODUCTS OR SERVICES DOES NOT CONSTITUTE AN ENDORSEMENT REGARDING THE SUITABILITY OF SUCH PRODUCTS OR SERVICES OR A WARRANTY, REPRESENTATION OR ENDORSEMENT OF SUCH PRODUCTS OR SERVICES, EITHER ALONE OR IN COMBINATION WITH ANY TI PRODUCT OR SERVICE. 13.2 Related Links The table below lists quick access links. Categories include technical documents, support and community resources, tools and software, and quick access to sample or buy. Table 4. Related Links PARTS PRODUCT FOLDER SAMPLE & BUY TECHNICAL DOCUMENTS TOOLS & SOFTWARE SUPPORT & COMMUNITY TPS2592AA Click here Click here Click here Click here Click here TPS2592AL Click here Click here Click here Click here Click here 13.3 Trademarks PowerPAD is a trademark of Texas Instruments. WEBENCH is a registered trademark of Texas Instruments. All other trademarks are the property of their respective owners. 13.4 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 13.5 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 14 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. 26 Submit Documentation Feedback Copyright © 2013–2014, Texas Instruments Incorporated Product Folder Links: TPS2592AA TPS2592AL PACKAGE OPTION ADDENDUM www.ti.com 10-Dec-2020 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) (6) TPS2592AADRCR NRND VSON DRC 10 3000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 125 2592AA TPS2592AADRCT NRND VSON DRC 10 250 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 125 2592AA TPS2592ALDRCR NRND VSON DRC 10 3000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 125 2592AL TPS2592ALDRCT NRND VSON DRC 10 250 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 125 2592AL (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of
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