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TPS40021MPWPREP

TPS40021MPWPREP

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    HTSSOP16_EP

  • 描述:

    IC REG CTRLR BUCK 16HTSSOP

  • 数据手册
  • 价格&库存
TPS40021MPWPREP 数据手册
TPS40021-EP www.ti.com SLUSB58 – SEPTEMBER 2012 ENHANCED, LOW-INPUT VOLTAGE-MODE SYNCHRONOUS BUCK CONTROLLER Check for Samples: TPS40021-EP FEATURES 1 • • • • 2 • • • • • Operating Input Voltage 2.25 V to 5.5 V Output Voltage as Low as 0.7 V 1% Internal 0.7-V Reference Predictive Gate Drive™ N-Channel MOSFET Drivers for Higher Efficiency Externally Adjustable Soft-Start and Short Circuit Current Limit Programmable Fixed-Frequency 100-kHz to 1-MHz Voltage-Mode Control Source or Sink Current Quick Response Output Transient Comparators With Power Good Indication Provide Output Status 16-Pin PowerPAD™ Package APPLICATIONS • • • • • Networking Equipment Telecom Equipment Base Stations Servers DSP Power SUPPORTS DEFENSE, AEROSPACE, AND MEDICAL APPLICATIONS • • • • • • • (1) Controlled Baseline One Assembly and Test Site One Fabrication Site Available in Military (–55°C to 125°C) Temperature Range (1) Extended Product Life Cycle Extended Product-Change Notification Product Traceability Custom temperature ranges available DESCRIPTION The TPS40021 is a dc-to-dc controller designed for non-isolated synchronous buck regulators, providing enhanced operation and design flexability through user programmability. The device utilizes a proprietary Predictive Gate Drive technology to minimize the diode conduction losses associated with the high-side and synchronous rectifier N-channel MOSFET transistions. The integrated charge pump with boost circuit provides a regulated 5-V gate drive for both the high side and synchronous rectifier N-channel MOSFETs. The use of the Predictive Gate Drive technology and charge pump/boost circuits combine to provide a highly efficient, smaller and less expensive converter. Design flexibility is provided through user programmability of such functions as: operating frequency, short circuit current detection thresholds, soft-start ramp time, and external synchronization frequency. The operating frequency is programmable using a single resistor over a frequency range of 100 kHz to 1 MHz. Higher operating frequencies yield smaller component values for a given converter power level as well as faster loop closure. The short circuit current detection is programmable through a single resistor, allowing the short circuit current limit detection threshold to be easily tailored to accommodate different size (RDS(on)) MOSFETs. The short circuit current function provides pulse-by-pulse current limiting during soft-start and short term transient conditions as well as a fault counter to handle longer duration short circuit current conditions. If a fault is detected the controller shuts down for a period of time determined by six consecutive soft-start cycles. The controller automatically retries the output every seventh soft-start cycle. In addition to determining the off time during a fault condition, the soft-start ramp provides a closed loop controlled ramp of the converter output during startup. Programmability allows the ramp rate to be adjusted for a wide variety of output L-C component values. 1 2 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. Predictive Gate Drive, PowerPAD are trademarks of Texas Instruments. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2012, Texas Instruments Incorporated TPS40021-EP SLUSB58 – SEPTEMBER 2012 www.ti.com The output voltage transient comparators provide a quick response , first strike, approach to output voltage transients. The output voltage is sensed through a resistor divider at the OSNS pin. If an overvoltage condition is detected the HDRV gate drive is shut-off and the LDRV gate drive is turned on until the output is returned to regulation. Similarly, if an output undervoltage condition is sensed the HDRV gate drive goes to 95% duty cycle to pump the output back up quickly. In either case, the PowerGood open drain output pulls low to indicate an output voltage out of regulation condition. The PowerGood output can be daisy-chained to the SS/SD pin or enable pin of other controllers or converters for output voltage sequencing. The transient comparators can be disabled by simply tying the OSNS pin to VDD. The TPS40021 can be externally synchronized through the ILIM/SYNC pin up to 1.5× the free-running frequency. This allows multiple contollers to be synchronized to eliminate EMI concerns due to input beat frequencies between controllers. VDD VDD 2.25 V − 5.5 V VOUT 1 ILIM/ SYNC 2 VDD 3 OSNS 4 FB 5 BOOT1 16 HDRV 15 SW 14 BOOT2 13 COMP PVDD 12 6 SS/SD LDRV 11 7 RT PGND 10 SGND 2 VOUT TPS40021 PWRGD 9 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP TPS40021-EP www.ti.com SLUSB58 – SEPTEMBER 2012 This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage. ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more susceptible to damage because very small parametric changes could cause the device not to meet its published specifications. ORDERING INFORMATION (1) ORDERABLE PART NUMBER TJ PACKAGE –55°C to 125°C Plastic HTSSOP PowerPAD (PWP) (2) (1) (2) TPS40021MPWPREP Tape and Reel, 2000 TPS40021MPWPEP Tube, 90 TOP-SIDE MARKING VID NUMBER V62/12601-01XE 40021M V62/12601-01XE-T For the most current package and ordering information, see the Package Option Addendum at the end of this document, or see the TI website at www.ti.com. With Cu NIPDAU lead/ball finish ABSOLUTE MAXIMUM RATINGS (1) over operating free-air temperature range unless otherwise noted SS/SD, VDD, PVDD, OSNS MIN MAX –0.3 6 BOOT2, BOOT1 VIN Input voltage range VSW + 6 SW –0.3 SWT (SW transient < 50 ns) 10.5 V –5 FB, ILIM –0.3 6 VOUT Output voltage range COMP, PWRGD, RT –0.3 6 IS Sink current PWRGD TJ Maxium juction temperature Tstg Storage temperature 10 –65 Lead temperature 1,6 mm (1/16 inch) from case for 10 seconds (1) UNIT V mA 150 °C 150 °C 260 °C Stresses beyond those listed under "absolute maximum ratings" may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under "recommended operating conditions" is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. All voltage values are with respect to the network ground terminal unless otherwise noted. THERMAL INFORMATION TPS40021-EP THERMAL METRIC (1) PWP UNITS 16 PINS θJA Junction-to-ambient thermal resistance (2) θJCtop Junction-to-case (top) thermal resistance (3) 28 θJB Junction-to-board thermal resistance (4) 9 38.3 (5) ψJT Junction-to-top characterization parameter ψJB Junction-to-board characterization parameter (6) 8.9 θJCbot Junction-to-case (bottom) thermal resistance (7) 2.9 (1) (2) (3) (4) (5) (6) (7) 0.4 °C/W For more information about traditional and new thermal metrics, see the IC Package Thermal Metrics application report, SPRA953. The junction-to-ambient thermal resistance under natural convection is obtained in a simulation on a JEDEC-standard, high-K board, as specified in JESD51-7, in an environment described in JESD51-2a. The junction-to-case (top) thermal resistance is obtained by simulating a cold plate test on the package top. No specific JEDECstandard test exists, but a close description can be found in the ANSI SEMI standard G30-88. The junction-to-board thermal resistance is obtained by simulating in an environment with a ring cold plate fixture to control the PCB temperature, as described in JESD51-8. The junction-to-top characterization parameter, ψJT, estimates the junction temperature of a device in a real system and is extracted from the simulation data for obtaining θJA, using a procedure described in JESD51-2a (sections 6 and 7). The junction-to-board characterization parameter, ψJB, estimates the junction temperature of a device in a real system and is extracted from the simulation data for obtaining θJA , using a procedure described in JESD51-2a (sections 6 and 7). The junction-to-case (bottom) thermal resistance is obtained by simulating a cold plate test on the exposed (power) pad. No specific JEDEC standard test exists, but a close description can be found in the ANSI SEMI standard G30-88. Spacer Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP 3 TPS40021-EP SLUSB58 – SEPTEMBER 2012 www.ti.com RECOMMENDED OPERATING CONDITIONS MIN MAX Supply voltage, VIN 2.25 5.50 UNIT V Operating temperature range, TJ –55 125 °C MAX UNIT 5.50 V V ELECTRICAL CHARACTERISTICS TJ = −55°C to 125°C, TJ = TA, VDD = 5.0 V (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP INPUT SUPPLY VDD Input voltage range VPVDD PVDD pin voltage VDD = 3.3 V 4.9 5.2 Switching current 500 kHz, No load on HDRV, LDRV 3.5 5 Quiescent current FB = 0.8 V 2 3 Shutdown current SS/SD = 0 V, Outputs OFF IDD VUVLO 2.25 mA 0.38 1 1.95 2.05 2.15 72 130 200 2.25 V ≤ VDD ≤ 5.00 V, RT = 69.8 kΩ 405 500 575 2.25 V ≤ VDD ≤ 5.00 V, RT = 34.8 kΩ 740 950 1100 VPEAK − VVAL 0.80 0.93 1.07 V 0.24 0.31 0.41 V VOSNS = VDD, RT = 34.8 kΩ, VDD = 3.3 V, FB = 0 V 85 94 VOSNS = VDD, RT = 70 kΩ, VDD = 5 V, FB = 0 V 90 95 Minimum on-voltage Hysteresis mV OSCILLATOR fOSC Accuracy VRAMP Ramp voltage VVAL Ramp valley voltage kHz PWM dMAX Maximum duty cycle dMIN Minimum duty cycle tMIN Minimum HDRV on-time (1) % 0 250 % ns ERROR AMPLIFIER 2.25 V ≤ VDD ≤ 5 V VFB Feedback input voltage IBIAS Input bias current VOH High-level output voltage IOH = 0.5 mA, VFB = GND VOL Low-level output voltage IOL = 0.5 mA, VFB = VDD IOH High-level output source current VFB = GND IOL Low-level output sink current VFB = VDD GBW Gain bandwidth (2) AOL Open loop gain 0.683 2 0.690 0.701 V 30 130 nA 2.5 0.08 2.7 3 V 0.15 7 V mA 8 mA 10 MHz 53 85 dB 165 190 215 µA -20 0 20 mV 200 300 CURRENT LIMIT ISINK Current limit sink current VOS Current limit offset voltage Minimum HDRV on−time in overcurrent tON 2.25 V ≤ VDD ≤ 5.00 V, RT = 69.8 kΩ VDD = 3.3 V ns Switch leading-edge blanking pulse time (2) tSS Soft-start cycles VILIM Current limit input voltage range 140 6 2 cycles VDD V 5.4 µA SOFT START ISS (1) (2) 4 Soft-start source current Outputs = OFF 2 3.3 Operation below the minimum on-time could result in overlap of the HDRV and LDRV outputs. Specified by design. Not production tested. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP TPS40021-EP www.ti.com SLUSB58 – SEPTEMBER 2012 ELECTRICAL CHARACTERISTICS (continued) TJ = −55°C to 125°C, TJ = TA, VDD = 5.0 V (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT 0.2 0.26 0.29 V 0.25 0.28 0.32 V 1 2.5 5 Ω 0.7 1.5 3 Ω 1 2.5 5 Ω 0.41 0.80 1.50 Ω SHUTDOWN VSD Shutdown threshold voltage VEN Device enable threshold voltage OUTPUT DRIVER RHDHI High-side driver pull-up resistance V(BOOT1) − V(SW) = 3.3 V, ISOURCE = 100 mA RHDLO High-side driver pull-down resistance V(BOOT1) − V(SW) = 3.3 V, ISINK = 100 mA RLDHI Low-side driver pull-up resistance PVDD = 3.3 V, ISOURCE = 100 mA RLDLO Low-side driver pull-down resistance PVDD = 3.3 V, ISINK = 100 mA tLRISE Low-side driver rise time 15 35 ns tLFALL Low-side driver fall time 10 25 ns tHRISE High-side driver rise time 15 35 ns tHFALL High-side driver fall time 10 25 ns CLOAD = 1 nF THERMAL SHUTDOWN Shutdown temperature (3) TSD 165 Hysteresis (3) °C 15 CHARGE PUMP RVB2 RDS(on) VDD to BOOT2 VDD = 5 V, ISOURCE = 10 mA 2.8 6.6 10.4 Ω RB2P RDS(on) BOOT2 to PVDD VDD = 5 V, ISOURCE = 10 mA 2.8 5.6 8.4 Ω RPB1 RDS(on) PVDD to BOOT1 VDD = 5 V, ISOURCE = 10 mA 2.9 5.9 8.9 Ω POWER GOOD VPGD Pull-down voltage VOSNS = 0.8 V, IPWRGD = 0.5 mA, VDD = 3.3 V 50 90 140 mV tONHPL Output sense high to power good low delay time 0.7 V ≤ VOSNS ≤ 0.8 V, IPWRGD = 0.5 mA, VDD = 3.3 V 6 10 14 µs tONLPL Output sense low to power good low delay time 0.6 V ≤ VOSNS ≤ 0.7 V, IPWRGD = 0.5 mA, VDD = 3.3 V 6 10 14 µs tSDHPH Shutdown high to power good high delay time VOSNS = 0.7 V, IPWRGD = 0.5 mA, VDD = 3.3 V, 0 V ≤ VSS/SD ≤ 0.4 V 2 4 6 µs tSDLPL Shutdown low to power good low delay time VOSNS = 0.7 V, IPWRGD = 0.5 mA, VDD = 3.3 V, 0 V ≤ VSS/SD ≤ 0.4 V 0.5 1.5 3 µs tONHPH Output sense high to nominal to power good high delay time 0.7 V ≤ VOSNS ≤ 0.8 V, IPWRGD = 0.5 mA, VDD = 3.3 V 140 500 1000 ns tONLPH Output sense low to nominal to power good high delay time 0.6 V ≤ VOSNS ≤ 0.7 V, IPWRGD = 0.5 mA, VDD = 3.3 V 140 500 1000 ns 23 29 35 8 15 22 -37 -31 -25 8 15 22 TRANSIENT COMPARATORS Overvoltage output threshold voltage VOV Referenced to VFB Hysteresis Undervoltage output threshold voltage VUV Referenced to VFB Hysteresis VDIS (3) OSNS minimum disable voltage Referenced to VDD 0.5 mV mV V Specified by design. Not production tested. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP 5 TPS40021-EP SLUSB58 – SEPTEMBER 2012 www.ti.com ELECTRICAL CHARACTERISTICS (continued) TJ = −55°C to 125°C, TJ = TA, VDD = 5.0 V (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT SYNCHRONIZATION VENSY Synchronization enable low threshold voltage VBLNK Synchronization current limit enable threshold voltage tMIN Minimum synchronization input pulse width 0.7 Referenced to VDD -0.7 V V 35 50 ns PREDICTIVE DELAY VSWP tLDHD tHDLD Sense voltage to modulate delay -200 mV Maximum delay modulation LDRV OFF-to-HDRV ON 40 65 90 Counter delay/bit time LDRV OFF-to-HDRV ON 2.5 4.5 6.2 Maximum delay modulation HDRV OFF-to-LDRV ON 80 Counter delay/bit time HDRV OFF-to-LDRV ON 5 ns ns RECTIFIER ZERO CURRENT COMPARATOR tZBLNK (4) 6 Zero current blanking time (4) 150 ns Specified by design. Not production tested. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP TPS40021-EP www.ti.com SLUSB58 – SEPTEMBER 2012 DEVICE INFORMATION TERMINAL FUNCTIONS TERMINAL NO. NAME I/O DESCRIPTION PWP BOOT1 16 I This pin provides a bootstrapped supply for the high side FET driver, enabling the gate of the high side FET to be driven above the input supply rail. Connect a capacitor from this pin to the SW pin. BOOT2 13 I This pin provides a secondary bootstrapping necessary for generation of PVDD. Connect a capacitor from this pin to SW. COMP 5 O Output of the error amplifier. Refer to Electrical Characteristics table for loading constraints. FB 4 I Inverting input of the error amplifier. In normal operation, VFB is equal to the internal reference level of 690 mV. HDRV 15 O The gate drive output for the high side N-channel MOSFET switch is bootstrapped to near PVDD for good enhancement of the high-side switch. The HDRV switches from BOOT1 to SW. ILIM/SYNC 1 I The current limit pin is used to set the current limit threshold. A current sink from this pin to GND sets the threshold voltage for output short circuit current across a resistor connected to VDD. Synchronization is accomplished by pulling IMAX to less than 1 V for a period greater than the minimum pulse width and then releasing. An open collector or drain device should be used. These pulses must be of higher frequency than the free running frequency of the local oscillator. LDRV 11 O Gate drive output for the low-side synchronous rectifier N-channel MOSFET. LDRV switches from PVDD to PGND. OSNS 3 O The output sense pin is connected to a resistor divider from VOUT to GND (identical to the main feedback loop) and is used to sense power good condition and provides reference for the transient comparators. PGND 10 O Power (high-current) ground used by LDRV. PWRGD 9 - Power good. This is an open-drain output which connects to the supply via an external resistor. PVDD 12 O This pin is the regulated output of the charge-pump and provides the supply voltage for the LDRV driver stage. PVDD also drives the bootstrap circuit which generates the voltage on BOOT1. RT 7 I External pin for programming the oscillator frequency. Connnected a resistor between this pin and GND. SGND 8 - Signal ground SS/SD 6 I The soft-start/shutdown pin provides user programmable soft-start timing and shutdown capability for the controller. SW 14 I This pin, used for overcurrent, zero-current, and in the anti-cross conduction sensing is connected to the switched node on the converter. Output short circuit is detected by sensing the voltage at this pin with respect to VDD while the high-side switch is on. Zero current is detected by sensing the pin voltage with respect to ground when the low-side rectifier MOSFET is on. VDD 2 I Power input for the device. Maximum voltage is 5.5 V. De-coupling of this pin is required. PWP PACKAGE (TOP VIEW) ILIM/SYNC VDD OSNS FB COMP SS/SD RT SGND 1 2 3 4 5 6 7 8 THERMAL PAD 16 15 14 13 12 11 10 9 BOOT1 HDRV SW BOOT2 PVDD LDRV PGND PWRGD A. For more information on the PWP package, refer to TI Technical Brief, Literature No. SLMA002. B. PowerPAD heat slug must be connected to SGND (Pin 8), or electrically isolated from all other pins. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP 7 TPS40021-EP SLUSB58 – SEPTEMBER 2012 www.ti.com FUNCTIONAL BLOCK DIAGRAM VDD 2 OSNS 3 VDD 0.719 V PWRGD VDD SS ACTIVE 9 CHARGE PUMP 13 BOOT2 12 PVDD 16 BOOT1 15 HDRV 14 SW 11 LDRV 10 PGND 1 ILIM/SYNC 0.659 V FB 4 0.69 V COMP + + 5 UVLO RT OSC DRV PREDICTIVE GATE DRIVE(tm) PWM LOGIC PWM CLK PVDD UVLO 7 IRT DRV FAULT CLK ISS SS/SD SOFT START VDD SS ACTIVE FAULT COUNTER IRT CURRENT LIMIT COMPARATOR − OC 6 DCHG + UVLO SD SYNC 0.28 V 8 VDD 1V UVLO UVLO DISABLE + + SGND VDD 1.4 V 8 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP TPS40021-EP www.ti.com SLUSB58 – SEPTEMBER 2012 APPLICATION INFORMATION The TPS40021 is a low-input voltage, synchronous, voltage mode-buck controller. A typical application circuit is shown in Figure 1. These controllers are designed to allow construction of high-performance dc-to-dc converters with input voltages from 2.25 V to 5.5 V, and output voltages as low as 690 mV. Using a top side N-channel MOSFET for the primary buck switch results in lower switch resistance for a given gate charge. The device controls the delays from main switch off to rectifier turn on and from rectifier turn off to main switch turn on in a way that minimizes diode losses (both conduction and recovery) in the synchronous rectifier. The reduction in these losses is significant and can mean that for a given converter power level, smaller FETs can be used, or that heat sinking can be reduced or even eliminated. The TPS40021 is the controller of choice for most general purpose synchronous buck designs, operating in two quadrant mode (i.e. source or sink current) full time. This device provides the best performance for output voltage load transient response over the widest load current range. The controller provides for a coarse short circuit current-limit function that provides pulse-by-pulse current limiting, as well as integrates short circuit current pulses to determine the existence of a persistant fault state at the converter output. If a fault is detected, the converter shuts down for a period of time (determined by six softstart cycles) and then restarts. The current-limit threshold is adjustable with a single resistor connected from VDD to the ILIM/SYNC pin. This overcurrent function is designed to protect against catastrophic faults only, and cannot be guaranteed to protect against all overcurrent conditions. The controller implements a closed-loop soft start function. Startup ramp time is set by a single external capacitor connected to the SS/SD pin. The SS/SD pin also doubles as a shutdown function. Voltage Reference The bandgap cell is designed with a trimmed, curvature corrected (< 1%) 0.69-V output, allowing output voltages as low as 690 mV to be obtained. Oscillator The ramp waveform is a saw-tooth form at the PWM frequency with a peak voltage of 1.25 V, and a valley of 0.3 V. The PWM duty cycle is limited to a maximum of 97%, allowing the bootstrap and charge pump capacitors to charge during every cycle. Bootstrap/Charge Pump The TPS40021 includes a charge pump to boost the drive voltage to the power MOSFET’s to higher levels when the input supply is low. A capacitor connected from PVDD to PGND is the storage cap for the pump. A capacitor connected from SW to BOOT2 gets charged every switching cycle while LDRV is high and its charge is dumped on the PVDD capacitor when HDRV goes high. An internal switch disables the charge pump when the voltage on PVDD reaches approximately 4.8 V and enables pumping when PVDD falls to approximately 4.6 V. The highside driver uses the capacitor from SW to BOOT1 as its power supply. When SW is low, this capacitor charges from the PVDD capacitor. When the SW pin goes high, this capacitor provides above-rail drive for the high-side N-channel FET. PVDD, BOOT1 and BOOT2 are pre-charged to the VDD voltage during a shutdown condition. For low-input voltage converters, utilizing higher gate threshold voltage MOSFETs, it may be necessary to add an Schottky diode from VDD (anode) to BOOT1 to guarantee sufficient voltage for initial start up. Once switching starts the charge pump reverses bias on the Schottky diode. Drivers The HDRV and LDRV MOSFET drivers are capable of driving gate-to-source voltages up to 5.0 V. Using appropriate MOSFETs, a 25-A converter can be achieved. The LDRV driver switches between VDD and ground, while the HDRV driver is referenced to SW and switches between BOOT1 and SW. The maximum voltage between BOOT1 and SW is 5.0 V when PVDD is in regulation. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP 9 10 C9 330 µF C8 330 µF Submit Documentation Feedback Product Folder Links: TPS40021-EP R2 10 kΩ R4 118 kΩ C14 2200 pF C13 0.022 µF R7 30.1 kΩ C12 22 µF C15 47 pF C11 22 µF R6 10 kΩ C10 330 µF C16 R8 1800 pF 2.87 kΩ R5 8.66 kΩ + + R1 8.66 kΩ VDD + 3.3 V FB 4 DNG 8S 7 6 RT SS/SD PGND LDRV PVDD BOOT2 SW HDRV BOOT1 PWRGD PWP OSNS 3 COMP VDD 2 5 ILIM/SYNC TPS4002XPWP 1 R3 1.5 kΩ 9 10 11 12 13 14 15 16 C3 10 µF R9 10 kΩ Q2 Si7880DP C11 1µF C2 1 µF C17 15 nF R10 2.2 Ω L1 0.75 µF Q1 Si7858DP + C4 470 µF + C5 470 µF + C6 470 F 1.25 V 20 A C7 10 µF TPS40021-EP SLUSB58 – SEPTEMBER 2012 www.ti.com Figure 1. Typical Application Copyright © 2012, Texas Instruments Incorporated TPS40021-EP www.ti.com SLUSB58 – SEPTEMBER 2012 Synchronous Rectification and Predictive Gate Delay In a normal buck converter, when the high−side switch turns off, current is flowing in the inductor. Since this current cannot be stopped immediately a rectifier or catch device is used to give this current a path to flow and maintain voltage levels at a safe level. This device can be a simple diode or it can be an actively−controlled transistor if a control signal is available to drive it. The TPS40021 provides a signal to drive an N−channel MOSFET as a synchronous rectifier. This control signal is carefully coordinated with the drive signal for the main switch so that there is absolute minimum dead−time between the turn off of one FET and the turn on of the other. This TI−patented function, predictive gate delay, uses information from the current switching cycle to adjust the delays for the next cycle virtually eliminating diode conduction while preventing cross−conduction or shoot through. Figure 2 shows the switch−node voltage waveform for a synchronously rectified buck converter during the synchronous rectification period. Illustrated are the relative effects of a fixed delay drive scheme (constant, pre−set delays for the turn−off to turn−on intervals), an adaptive delay drive scheme (variable delays based on voltages sensed on the current switching cycle) and TI’s predictive delay drive scheme. Since the diode voltage drop is greater than the conduction drop of the FET, the longer time spent in diode conduction, the more power dissipated in the rectifier and the lower the efficiency. Also, not shown in the figure, is the fact that the predictive delay circuit can actually prevent the body diode from becoming forward biased at all, avoiding reverse recovery and its associated losses. This results in a significant power savings when the main FET turns on. The predictive gate drive architecture on the TPS40021 requires a minimum pulse width of greater than 150 ns for proper operation. At pulse widths below 150 ns, the low−side FET turn−on could overlap the high−side FET turn−off leading to cross conduction in the power stage. GND Channel Conduction Body Diode Conduction Fixed Delay Adaptive Delay Predictive Delay Figure 2. Switch Node Waveforms for Synchronous Buck Converter Output Short Circuit Protection Output short circuit protection in the TPS40021 is sensed by looking at the voltage across the main FET while it is on. If the voltage exceeds a pre-set threshold, the current pulse is terminated, and a counter inside the device is incremented. If this counter fills up, a fault condition is declared and the chip disables switching for a period of time and then attempts to restart the converter with a full soft-start cycle. The more detailed explanation follows. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP 11 TPS40021-EP SLUSB58 – SEPTEMBER 2012 www.ti.com In each switching cycle, a comparator looks at the voltage across the top side FET while it is on. If the voltage across that FET exceeds a programmable threshold voltage, then the current switching pulse is terminated and a 3-bit counter (eight counts) is incremented by one count. If during the switching cycle the top side FET voltage does not exceed a preset threshold, then this counter is decremented by one count. (The counter does not wrap around from seven to zero or from zero to seven). If the counter reaches a full count of seven, the device declares that a fault condition exists at the output of the converter. In this state, switching stops and the soft-start capacitor is discharged. The counter is decremented by one by the soft start cap discharge. When the soft-start capacitor is fully discharged, the discharge circuit is turned off and the cap is allowed to charge up at the nominal charging rate, When the soft-start capacitor reaches approximately 1.3 V, it is discharged again and the overcurrent counter is decremented by one count. The capacitor is charged and discharged, and the counter decremented until the count reaches zero (a total of six times). When this happens, the outputs are again enabled as the soft-start capacitor generates a reference ramp for the converter to follow while attempting to restart. During this soft-start interval (whether or not the controller is attempting to do a fault recovery or starting for the first time), pulse-by-pulse current limiting is in effect, but overcurrent pulses are not counted to declare a fault until the soft-start cycle has been completed. It is possible to have a supply try to bring up a short circuit for the duration of the soft-start period plus seven switching cycles. Power stage designs should take this into account if it makes a difference thermally. Figure 3 shows the details of the overcurrent operation. (+) VTS (−) Overcurrent Threshold Voltgage Internal PWM VTS 0V External Main Drive Normal Cycle Overcurrent Cycle Figure 3. Switch Node Waveforms for Synchronous Buck Converter Figure 4 shows the behavior of key signals during initial startup, during a fault and a successfully fault recovery. At time t0, power is applied to the converter. The voltage on the soft-start capacitor (VCSS) begins to ramp up At t1, the soft-start period is over and the converter is regulating its output at the desired voltage level. From t0 to t1, pulse-by-pulse current limiting was in effect, and from t1 onward, overcurrent pulses are counted for purposes of determining if a fault exists. At t2, a heavy overload is applied to the converter. This overload is in excess of the overcurrent threshold, the converter starts limiting current and the output voltage falls to some level depending on the overload applied. During the period from t2 to t3, the counter is counting overcurrent pulses and at time t3 reaches a full count of 7. The soft-start capacitor is then discharged, the outputs are disabled, the counter decremented, and a fault condition is declared. 12 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP TPS40021-EP www.ti.com SLUSB58 – SEPTEMBER 2012 VDD 1.3 V 0.6 V 0.6 V VCSS FAULT ILOAD VOUT t0 Counter t1 t4 t2 t3 0 t5 6 1 2 3 4 5 5 6 7 t6 4 t7 3 t8 2 t9 1 t t10 0 cycles Figure 4. Overcurrent/Fault Waveforms When the soft-start capacitor is fully discharged, it begins charging again at the same rate that it does on startup, with a nominal 3-μA current source. As the capacitor voltage reaches full charge, it is discharged again and the counter is decremented by one count. These transitions occur at t3 through t9. At t9, the counter has been decremented to zero. Now the fault logic is cleared, the outputs are enabled and the converter attempts to restart with a full soft-start cycle. The converter comes into regulation at t10. The internal SS signal is a diode drop below VCSS. When VCSS reaches one diode drop above ground, (≅ 0.6 V) the output (VOUT) begins it’s soft-start ramp. Setting the Short Circuit Current Limit Threshold Connecting a resistor from VDD to ILIM sets the current limit. A current sink in the chip causes a voltage drop across the resistor connected to ILIM. This voltage drop is the short circuit current threshold for the part. The current that the ILIM pin sinks is dependent on the value of the resistor connected to RT and is given by: 0.69 V ILIM = 19 · ¾ RT (1) The tolerance of the current sink is too loose to do an accurate current limit. The main purpose is for hard fault protection of the power switches. Given the tolerance of the ILIM sink current, and the RDS(on) range for a MOSFET, it is generally possible to apply a load that thermally damages the converter. This device is intended for embedded converters where load characteristics are defined and can be controlled. A small capacitor can be added between ILIM and VDD for filtering. However, capacitors should not be used if the synchronization function is to be used. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP 13 TPS40021-EP SLUSB58 – SEPTEMBER 2012 www.ti.com Soft-Start and Shutdown The soft−start and shutdown functions are common to the SS/SD pin. The voltage at this pin over−rides the reference voltage on the error amplifier during startup. This controls the output voltage slew rate and the surge current required to charge the output capacitor at startup, allowing for a smooth startup with no overshoot of the output voltage. Initial HDRV pulse widths during Soft−Start are typically very narrow, likely less than 150ns. As a result, HDRV and LDRV can be on simultaneously, resulting in cross−conduction the MOSFETs of the power stage. To minimize cross−conduction during soft−start, the soft−start time when the pulse widths are less than 150ns should be kept to a minimum. A shutdown feature can be implemented by pulling SS/SD to GND via a transistor as shown in Figure 5. 3.3 µA 6 CSS SS/SD SHUTDOWN TPS40021 Figure 5. Shutdown Implementation ISS · tSS (F) CSS = V¾ (2) FB where tSS is the start up time in seconds. Switching Frequency The switching frequency is programmed by a resistor from RT to SGND. Nominal switching frequency can be calculated by: 3 · 10 ¾ - 5.09 (kW) RT (kW) = 37.736 fOSC (kHz) (3) Synchronization The TPS40021 can be synchronized to an external reference frequency higher than the free running oscillator frequency. The recommended method is to use a diode and a push pull drive signal as shown in Figure 6. PREFERRED ALTERNATE VDD VDD TPS40021PWP 50 ns to 100 ns Minumize Output/Stray Capacitance on ILIM Node TPS40021PWP 1 ILIM/SYNC 1 ILIM/SYNC 2 VDD 2 VDD 50 ns to 100 ns Figure 6. Synchronization Methods 14 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP TPS40021-EP www.ti.com SLUSB58 – SEPTEMBER 2012 This design allows synchronization up to the maximum operating frequency of 1 MHz. For best results the nominal operating frequency of a converter that is to be synchronized should be kept as close as practicable to the synchronization frequency to avoid excessive noise induced pulse width jitter. A good target is to shoot for the free run frequency to be 80% of the synchronized frequency. This ensures that the synchronization source is the frequency determining element in the system and not to adversely affect noise immunity. Other methods of implementing the synchronization function include using an open collector or open drain output device directly, or discreet devices to pull the ILIM/SYNC pin down. These do work but performance can suffer at high frequency because the ILIM/SYNC pin must rise to (VDD − 1.0 V) before the next switching cycle begins. Any time that this requires is directly subtracted from the maximum pulse width available and should be considered when choosing devices to drive ILIM/SYNC. Consequently, the lowest output capacitance devices work best. During a synchronization cycle, the current sink on the ILIM/SYNC pin becomes disabled when ILIM/SYNC is pulled below 1.0 V. The ILIM/SYNC current sink remains disabled until ILIM/SYNC reaches (VDD −1.0 V) This removes the load on the ILIM/SYNC pin to allow the voltage to slew rapidly depending on the ILIM resistor and any stray capacitance on the pin. To maximize this slew rate, minimize stray capacitance on this pin. The duration of the synchronization pulse pulling ILIM/SYNC low shoud be between 50 ns and 100 ns. Longer durations may limit the maximum obtainable duty cycle. Transient Comparators and Power Good The TPS40021 makes use of a separate pin, OSNS, to monitor output voltage for these two functions. In normal operation, OSNS is connected to the output via a resistor divider. It is important to make this divider the same ratio as the divider for the feedback network so that in normal operation the voltage at OSNS is the same as the voltage at FB, 0.69 V nominal. The PWRGD pin is an open drain output that is pulled low when the voltage at OSNS falls outside 0.69 V ±4.6% (approximately). A delay has been purposely built into the PWRGD pin pulling low in response to an out of band voltage on OSNS, to minimize the need for filtering the signal in the event of a noise glitch causing a brief out of band OSNS voltage. The PWRGD signal returns to high when the OSNS signal returns to approximately ±1% of nominal (0.69 V ±1%). The transient comparators override the conventional voltage control loop when the output voltage exceeds a ±4.6% window. If the output transition is high (i.e. load steps down from 90% load to 10 % load) then the HDRV gate drive is terminated, 0% duty cycle, the LDRV gate drive is turned on to sink output current until VOUT returns to within 1% of nominal. Conversely when VOUT drops outside the window (i.e. step load increases from 10% load to 90% load) HDRV increases to maximum duty cycle until VOUT returns to within 1% of nominal (see Figure 7). During start-up, the transient comparators control the state of PWRGD as previously described. However, the operation of the gate drive outputs is not affected (see Figure 8). The transient comparators provide an improvement in load transient recovery time if used properly. In some situations, recovery time may be one half of the time required without transient comparators. Keep in mind that the transient comparator concept is a double-edged sword. While they provide improved transient recovery time, they can also lead to instability if incorrectly applied. For proper functionality, design a feedback loop for the converter that places the closed loop unity gain frequency at least five times higher than the 0-dB frequency of the output L-C filter. If not, the feedback loop cannot respond to the ring of the L-C on a transient event. The ring is likely to be large enough to disturb the transient comparators and the result is a power oscillator. Another helpful action is to ground the feedback loop divider and the OSNS divider at the SGND pin. Make sure both dividers measure the same physical location on the output bus. These help avoid problems with resistive drops at higher loads causing problems. Connecting OSNS to VDD disables the transient comparators. This also disables the PWRGD function. Alternatively, OSNS and FB can be tied together. This connection allows a proper PWRGD at startup, though transient performance diminishes. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP 15 TPS40021-EP SLUSB58 – SEPTEMBER 2012 www.ti.com < 10 µs 4.6% 1% FB −1% − 4.6% − 4.6% 10 µs PWRGD 10 µ s 500 n s 500 n s SW 98 % Duty Cycle 0 % Duty Cycle 98 % Duty Cycle 0 % Duty Cycle Figure 7. Duty Cycle Waveforms VDD 1.3 V 0.6 V 0.3 V SS/SD VOUT − 1% 500 ns VOUT 1.5 µs Transient Comparators Enabled 4µs PWRGD Transient Comparators Disabled Figure 8. Transient Comparator Waveforms 16 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP TPS40021-EP www.ti.com SLUSB58 – SEPTEMBER 2012 Layout Considerations Successful operation of the TPS40021 is dependent upon the proper converter layout and grounding techniques. High current returns for the SR MOSFET’s source, input capacitance, output capacitance, PVDD capacitance, and input bypass capacitors (if applicable), should be kept on a single ground plane or wide trace connected to the PGND (pin10) through a short wide trace. Control components connected to signal ground, as well as the PowerPad thermal pad, should be connected to a single ground plane connected to SGND (pin 8) through a short trace. SGND and PGND should be connected at a single point using a narrow trace. Proper operation of Predictive Gate Drive technology and IZERO functions are dependent upon detecting lowvoltage thresholds on the SW node. To ensure that the signal at the SW pin accurately represents the voltage at the main switching node, the connection from SW (pin 14) to the main switching node of the converter should be kept as short and wide as possible and should ideally be kept on the top level with the power components. If the SW trace must traverse multiple board layers between the TPS40021 and the main switching node, multiple vias should be used to minimize the trace impedance. Gate drive outputs, LDRV and HDRV (pins 11 and 15, respectively) should be kept as short as possible to minimize inductances in the traces. If the gate drive outputs need to traverse multiple board layers multiple vias should be used. Charge pump components, BOOT1, BOOT2, PVDD, and any input bypass capacitors (if required), should be kept as close as possible to their respective pins. Ceramic bypass capacitors should be used if the input capacitors are located more than a couple of inches away from the TPS40021. If a bypass capacitor is not needed the trace from the input capacitors to VDD (pin2) should be kept as short and wide as possible to minimize trace impedance. If multiple board layers are traversed multiple vias should be used. Manufacturer’s instructions should be followed for proper layout of the external MOSFETs. Thermal impedances given in the manufacturer’s datasheets are for a given mounting technique with a specified surface area under the drain of the MOSFET. PowerPad package information can be found in the APPLICATION INFORMATION section of this datasheet. Refer to TPS40021 EVM−001 High Efficiency Synchronous Buck Converter with PWM Controller Evaluation Module (HPA009) User’s Guide, (Literature No. SLUU144A) for a typical board layout. The PowerPAD package provides low thermal impedance for heat removal from the device. The PowerPAD derives its name and low thermal impedance from the large bonding pad on the bottom of the device. The circuit board must have an area of solder-tinned-copper underneath the package. The dimensions of this area depends on the size of the PowerPAD package. For a 16-pin TSSOP (PWP) package the area is 5 mm x 3.4 mm [3]. Thermal vias connect this area to internal or external copper planes and should have a drill diameter sufficiently small so that the via hole is effectively plugged when the barrel of the via is plated with copper. This plug is needed to prevent wicking the solder away from the interface between the package body and the solder-tinned area under the device during solder reflow. Drill diameters of 0.33 mm (13 mils) works well when 1-oz copper is plated at the surface of the board while simultaneously plating the barrel of the via. If the thermal vias are not plugged when the copper plating is performed, then a solder mask material should be used to cap the vias with a diameter equal to the via diameter of 0.1 mm minimum. This capping prevents the solder from being wicked through the thermal vias and potentially creating a solder void under the package. Refer to PowerPAD Thermally Enhanced Package[3] for more information on the PowerPAD package. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP 17 TPS40021-EP SLUSB58 – SEPTEMBER 2012 www.ti.com REFERENCE DESIGN This design used the TPS40020 PWM controller to facilitate a step-down application from 3.3-V to 1.5 V (see Figure 11). Design specifications include: • Input voltage: 2.5 V ≤ VIN ≤ 5.0 V • Nominal output voltage: 3.3 V • Output voltage VOUT: 1.5 V • Output current IOUT: 20 A • Switching frequency: 300 kHz Setting the Frequency Choosing the optimum switching frequency is complicated. The higher the frequency, the smaller the inductance and capacitance needed, so the smaller the size, but then the the switching losses are higher, the efficiency is poorer. For this evaluation module, 300 kHz is chosen for reasonable efficiency and size. A resistor R4, which is connected from pin 7 to ground, programs the oscillator frequency. The approximate operating frequency is calculated in Equation 3. Using Equation 2, RT is calculated to be 120 kΩ and a 118-kΩ resistor is chosen for 300 kHz operation. Inductance Value The inductance value can be calculated by Equation 4. VOUT VOUT ·3 - ¾ L(min) = ¾ VIN(max) f · IRIPPLE (4) where IRIPPLE is the ripple current flowing through the inductor, which affects the output voltage ripple and core losses. Based on 24% ripple current and 300 kHz, the inductance value is calculated to 0.71 μH and a 0.75-μH inductor (part number is CDEP149−0R7) is chosen. The DCR of this inductor is 1.1 mΩ and the loss is 440 mW, which is approximately 1.5% of output power. IRIPPLE COUT(min) = 8¾ ·f·V (5) VRIPPLE ESROUT = ¾ IRIPPLE (6) RIPPLE With 1.2% output voltage ripple, the needed capacitance is at least 109 μF and its ESR should be less than 3.75 mΩ. Three 2-V, 470-μF, POSCAP capacitors from Sanyo are used. The ESR is 10 mΩ each. The required input capacitance is calculated in Equation 7. The calculated value is approximately 390 μF for a 100-mV input ripple. Three 6.0-V, 330-μF POSCAP capacitors with 10 mΩ ESR are used to handle 10 A of RMS input current. Additionally, two ceramic capacitors are used to reduce the switching ripple current. 1 CIN(min) = IOUT(max) · D(max) · ¾ fOSC · VIN(ripple) 18 Submit Documentation Feedback (7) Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP 3.3 V + R6 10 kΩ C9 330 µF + R2 10 kΩ C16 R8 2.87 kΩ 1800 pF C8 330 µF + R1 8.66 kΩ C10 330 µF C12 22 µF C13 0.022 µF R17 30.1 kΩ R4 118 kΩ C14 220 pF SW 14 SGND PWP 8 PWRGD 9 PGND 10 LDRV 11 PVDD 12 BOOT2 13 RT SS/SD COMP FB OSNS 7 6 5 4 3 HDRV 15 VDD 2 TPS40021PWP ILIM/SYNC BOOT1 16 1 R3 1.43 kΩ C15 47 pF R5 8.66 kΩ C11 22 µF C3 10 µF R9 10 kΩ Q2 S7880DP C2 1 µF C1 1µ F C17 15 nF R10 2.2 Ω L1 0.75 µF Q1 Si7858DP + C4 470 µF + C5 470 µF + C6 470 F C7 10 µF 1.5 V 20 A TPS40021-EP www.ti.com SLUSB58 – SEPTEMBER 2012 Figure 9. Reference Design Schematic Input and Output Capacitors The output capacitance and its ESR needed are calculated in Equation 5 and Equation 6. Copyright © 2012, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: TPS40021-EP 19 TPS40021-EP SLUSB58 – SEPTEMBER 2012 www.ti.com Compensation Design Voltage-mode control is used in this evaluation module, using R2, R7, R8, C14, C15, and C16 to form a Type-III compensator network. The L-C frequency of the power stage is approximately 4.9-kHz and the ESR-zero is around 34 kHz. The overall crossover frequency, f0db, is chosen at 43-kHz for reasonable transient response and stability. Two zeros fZ1 and fZ2 from the compensator are set at 2.4 kHz and 4 kHz. The two poles, fP1 and fP2 are set at 34 kHz and 115 kHz. The frequency of poles and zeros are defined by the following equations: 1 fZ1 = 2¾ p · R7 · C14 1 (assuming R2 > R8) fZ2 = 2¾ p · R2 · C16 1 fP1 = 2¾ p · R8 · C16 1 (assuming C14 > C15) fP2 = 2¾ p · R7 · C15 (8) (9) (10) (11) The transfer function for the compensator is calculated in Equation 12. A(s) = (1 + s · C14 · R7) · [1 + s · C16 · (R2 + R3)] ¾ C15 ¾ ) + s · R7 · C15] · (1 + s · R8 · C16) s · R2 · C14 · [(1 + C14 (12) Figure 10 shows the close loop gain and phase. The overall crossover frequency is approximately 30 kHz. The phase margin is 57°. OVERALL GAIN AND PHASE vs OSCILLATOR FREQUENCY 50 200 Gain 40 150 30 Gain (dB) 10 50 Phase 0 0 –10 –20 Phase (°) 100 20 –50 –30 –100 –40 –50 –150 100 1k 10k 100k Oscillator Frequency (kHz) G001 Figure 10. MOSFETs and Diodes For a 1.5-V output voltage, the lower the RDS(on) of the MOSFET, the higher the efficiency. Due to the high current and high conduction loss, the MOSFET should have very low conduction resistance (RDS(on)) and thermal resistance. Si7858DP is chosen for its low RDS(on) (between 3 mΩ and 4 mΩ) and Power-Pak package. Current Limiting Resistor R3 sets the short current limit threshold. The RDS(on) of the upper MOSFET is used as a current sensor. The current limit, IOUT(CL) is initialized at 30% above the maximum output current, IOUT(max), which is 28 A. Then R3 can be calculated in Equation 14 and yields a value of 1.4 kΩ. An R3 of 1.43 kΩ is selected. 20 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP TPS40021-EP www.ti.com SLUSB58 – SEPTEMBER 2012 VFB 0.69 V ¾ ILIM = (19 · ¾ R4 ) = (19 · 118 kW ) = 111.1 (µA) K · RDS(on) · IOUT(CL) 1.5 · 0.004 · 28A = ¾ R3 = ¾ = 1.4 (k W) ILIM ILIM (13) (14) where RDS(on) is the on-resistor of Q1 (4 mΩ) Temperature coefficient, K=1.5 VFB = 0.69 V R4 = 118 kΩ Voltage Sense Regulator R1 and R2 operate as the output voltage divider. The error amplifier reference voltage (VFB) is 0.69 V. The relationship between the output voltage and divider is described in Equation 15. Using a 10-kΩ resistor for R2 and 1.5-V output regulation, R1 is calculated as 8.52 kΩ, 8.66 kΩ is selected for R1. VFB VOUT 0.69V = ¾ 1.5V ¾= ¾ ® R1 = 8.52kW R1 R1 + R2 ® ¾ R1 + 10kW R1 (15) Transient Comparator The output voltage transient comparators provide a quick response, first strike, approach to output voltage transients. The output voltage is sensed through a resistor divider at the OSNS pin, using R5 and R6 shown in Figure 9. If an overvoltage condition is detected, the HDRV gate drive is shut off and the LDRV gate drive is turned on until the output is returned to regulation. Similarly, if an output undervoltage condition is sensed, the HDRV gate drive goes to 95% duty cycle to pump the output back up quickly. The voltage divider should be exactly the same as resistors R1 and R2 discussed previously. Resistor R5 = 8.66 kΩ and R6 = 10 kΩ in this evaluation module. Efficiency Curves The tested efficiency at different loads and input voltages are shown in Figure 11. The maximum efficiency is as high as 93% at 1.5-V output. The efficiency is around 88% when the load current (ILOAD) is 20 A. EFFICIENCY vs OUTPUT LOAD CURRENT 0.95 VIN = 2.5 V Efficiency (%) 0.90 VIN = 4.0 V 0.85 VIN = 5.0 V 0.80 VIN = 3.3 V 0.75 0.70 0 5 10 15 20 Load Current (A) G002 Figure 11. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP 21 TPS40021-EP SLUSB58 – SEPTEMBER 2012 www.ti.com Typical Operating Waveforms VIN = 3.3 V ILOAD = 20 A VIN = 3.3 V ILOAD = 20 A VSW (2 V/div) VOUTac (10 mV/div) Time (1 μs/div) Time (1 μs/div) G003 Figure 12. G004 Figure 13. Transient Response and Output Ripple Voltage The output ripple is about 15 mVP−P at 20-A output. When the load changes from 4 A to 20 A, the overshooting voltage is about 35 mV. Figure 14 shows the transient waveform with and without the transient comparator. Using the transient comparator yields a settling time of 10-μs faster than without. The output ripple is about 15 mVP−P at 20-A output. When the load changes from 0 A to 13 A, the overshoot voltage is approximately 80 mV, and the undershoot is is approximately 60 mV as shown in Figure 15. When the transient comparator is triggered, the powergood (PWRGD) signal goes low. 22 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP TPS40021-EP www.ti.com SLUSB58 – SEPTEMBER 2012 VOUTac (50 mV/div) IOUT (10 A/div) Time (200 μs/div) VIN = 3.3 V VIN = 3.3 V Without Transient Comparator With Transient Comparator With Transient Comparator Without Transient Comparator IOUT (10 A/div) IOUT (10 A/div) Time (10 μs/div) Time (10 μs/div) G005 Figure 14. Transient Response Undershoot/Overshoot VPWRGD (2.5 V/div) VOUTac (100 mV/div) IOUT (10 A/div) Time (200 μs/div) G006 Figure 15. Transient Response Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP 23 TPS40021-EP SLUSB58 – SEPTEMBER 2012 www.ti.com TYPICAL CHARACTERISTICS SPACER MAXIMUM DUTY CYCLE vs JUNCTION TEMPERATURE OSCILLATOR FREQUENCY vs JUNCTION TEMPERATURE 1000 99 950 900 Oscillator Frequency (kHz) Maximum Duty Cycle (%) 98 97 96 VDD = 3.3 V, RT = 69.8 kΩ 95 RT = 35 kΩ 850 800 750 700 650 600 RT = 69.8 kΩ 550 94 VDD = 5 V, RT = 35 kΩ 500 450 93 –50 –25 0 25 50 75 100 –50 125 –25 0 25 75 50 100 G008 G007 Figure 16. Figure 17. SHUTDOWN SUPPLY CURRENT vs JUNCTION TEMPERATURE REFERENCE VOLTAGE vs JUNCTION TEMPERATURE 0.700 697 695 0.650 693 Reference Voltage (mV) Shutdown Supply Current (mA) 0.675 0.625 0.600 0.575 691 689 687 0.550 685 0.525 0.500 683 –50 –25 0 25 50 75 100 125 –50 Junction Temperature (°C) –25 0 25 50 75 100 125 Junction Temperature (°C) G009 Figure 18. 24 125 Junction Temperature (°C) Junction Temperature (°C) G010 Figure 19. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP TPS40021-EP www.ti.com SLUSB58 – SEPTEMBER 2012 TYPICAL CHARACTERISTICS (continued) SPACER SWITCHING FREQUENCY vs TIMING RESISTANCE SOFT-START SOURCING CURRENT vs JUNCTION TEMPERATURE 3.50 1000 VIN = 3.9 V 3.45 900 3.40 Soft-Start Sourcing Current (μA) Switching Frequency (kHz) 800 700 600 500 400 3.35 3.30 3.25 3.20 3.15 300 3.10 200 3.05 3.00 100 20 40 60 80 100 120 140 –50 160 –25 0 25 50 75 100 125 Junction Temperature (°C) Timing Resistance (kΩ) G012 G011 Figure 20. Figure 21. ILIM OFFSET VOLTAGE vs JUNCTION TEMPERATURE SHUTDOWN THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE 0.30 20 0.29 15 VDD = 2.0 0.28 Shutdown Threshold Voltage (V) ILIM Offset Voltage (mV) 10 5 0 VDD = 3.2 –5 –10 Enable 0.27 0.26 0.25 Disable 0.24 0.23 0.22 –15 0.21 VDD = 4.9 0.20 –20 –50 –25 0 25 50 75 100 125 –50 –25 0 25 50 75 100 125 Junction Temperature (°C) Junction Temperature (°C) G014 G013 Figure 22. Figure 23. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP 25 TPS40021-EP SLUSB58 – SEPTEMBER 2012 www.ti.com TYPICAL CHARACTERISTICS (continued) SPACER ILIM SINK CURRENT vs JUNCTION TEMPERATURE 200 198 VDD = 3.3 V VOUT = 1.5 V fSW = 300 kHz VOUT ILIM Sink Current (μA) 196 194 192 190 LDRV 188 186 SW 184 182 VDD = 3 V RT = 69.8 kΩ 180 Time (1 μs/div) G016 –50 –25 0 25 50 75 100 125 Junction Temperature (°C) G015 Figure 24. Figure 25. TPS40021 Discontinuous Mode (DCM) VDD = 3.3 V VOUT = 1.5 V fSW = 300 kHz VOUT VDD = 3.3 V VOUT = 1.5 V fSW = 300 kHz SS/SD VOUT LDRV SW SW Time (1 μs/div) Time (20 ms/div) G017 Figure 26. TPS40021 IZERO Detection – DCM 26 G018 Figure 27. Output Current Fault Operation Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP TPS40021-EP www.ti.com SLUSB58 – SEPTEMBER 2012 TYPICAL CHARACTERISTICS (continued) SPACER VDD = 3.3 V VOUT = 1.5 V fSW = 300 kHz ILOAD = 5 A SS/SD PVDD VDD = 3.3 V VOUT = 1.5 V fSW = 300 kHz ILOAD = 5 A SW VOUT PWRGD VOUT Time (1 ms/div) Time (25 μs/div) G019 G020 Figure 28. Start-Up Operation Without Transient Comparators Figure 29. PVDD Hysteresis VDD = 3.3 V VOUT = 1.5 V fSW = 300 kHz ILOAD = 5 A VDD = 3.3 V VOUT = 1.5 V fSW = 300 kHz ILOAD = 5 A SD SS/SD COMP SW VOUT PWRGD Time (200 μs/div) Time (1 ms/div) G022 G021 Figure 30. Start-Up Operation With Transient Comparators Figure 31. COMP Shutdown Operation Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP 27 TPS40021-EP SLUSB58 – SEPTEMBER 2012 www.ti.com TYPICAL CHARACTERISTICS (continued) SPACER VDD = 3.3 V VOUT = 1.5 V fSW = 300 kHz VDD = 3.3 V VOUT = 1.5 V fSYNC = 330 kHz ILIM SW SS/SD PWRGD LDRV Time (500 ns/div) Time (1 μs/div) G024 G023 Figure 32. PWRGD Shutdown Operation 28 Submit Documentation Feedback Figure 33. External Synchronization Copyright © 2012, Texas Instruments Incorporated Product Folder Links: TPS40021-EP PACKAGE OPTION ADDENDUM www.ti.com 10-Dec-2020 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) (6) TPS40021MPWPEP ACTIVE HTSSOP PWP 16 70 RoHS & Green NIPDAU Level-2-260C-1 YEAR -55 to 125 40021M TPS40021MPWPREP ACTIVE HTSSOP PWP 16 2000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -55 to 125 40021M V62/12601-01XE ACTIVE HTSSOP PWP 16 2000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -55 to 125 40021M V62/12601-01XE-T ACTIVE HTSSOP PWP 16 70 RoHS & Green NIPDAU Level-2-260C-1 YEAR -55 to 125 40021M (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of
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