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TPS54356MPWPREP

TPS54356MPWPREP

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    HTSSOP16_EP

  • 描述:

    IC REG BCK 3.3V 3A SYNC 16HTSSOP

  • 数据手册
  • 价格&库存
TPS54356MPWPREP 数据手册
TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP www.ti.com ....................................................................................................................................................... SLVS684A – JANUARY 2007 – REVISED JULY 2009 4.5-V TO 20-V INPUT, 3-A OUTPUT SYNCHRONOUS PWM SWITCHES WITH INTEGRATED FET (SWIFT™) FEATURES 1 SIMPLIFIED SCHEMATIC • 100-mΩ, 4.5-A Peak MOSFET Switch for High Efficiency at 3-A Continuous Output Current • Use External Low-Side MOSFET or Diode • Fixed-Output Versions – 1.2 V/1.5 V/1.8 V/ 2.5 V/3.3 V/5 V • Internally Compensated for Low Parts Count • Synchronize to External Clock • 180° Out-of-Phase Synchronization • Wide Pulse Width Modulation (PWM) Frequency – Fixed 250 kHz, 500 kHz, or Adjustable 250 kHz to 700 kHz • Internal Slow Start • Load Protected by Peak Current Limit and Thermal Shutdown • Adjustable Undervoltage Lockout • 16-Pin PowerPAD™ Thin Shrink Small-Outline Package (TSSOP) (PWP) 2 Input Voltage TPS54356 VIN SYNC PWRGD ENA BOOT BIAS PH Output Voltage LSG PGND VSENSE PWRPAD EFFICIENCY vs OUTPUT CURRENT 100 VI = 6 V 95 VI = 12 V APPLICATIONS • • • • Industrial and Commercial Low-Power Systems LCD Monitors and TVs Computer Peripherals Point-of-Load Regulation for High Performance DSPs, FPGAs, ASICs, and Microprocessors SUPPORTS DEFENSE, AEROSPACE, AND MEDICAL APPLICATIONS • • • • • • • (1) Efficiency − % 90 85 80 75 70 65 60 VI= 12 V VO= 3.3 V fs = 500 kHz 55 50 0 1 2 3 4 IO − Output Current − A Controlled Baseline One Assembly/Test Site One Fabrication Site Available in Military (–55°C/125°C) Temperature Range (1) Extended Product Life Cycle Extended Product-Change Notification Product Traceability Additional temperature ranges are available - contact factory 1 2 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. SWIFT, PowerPAD are trademarks of Texas Instruments. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2007–2009, Texas Instruments Incorporated TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP SLVS684A – JANUARY 2007 – REVISED JULY 2009 ....................................................................................................................................................... www.ti.com DESCRIPTION/ORDERING INFORMATION The TPS5435x is a medium-output-current synchronous buck PWM converter with an integrated high-side MOSFET and a gate driver for an optional low-side external MOSFET. Features include a high-performance voltage error amplifier that enables maximum performance under transient conditions. The TPS5435x has an undervoltage lockout (UVLO) circuit to prevent start-up until the input voltage reaches a preset value, an internal slow-start circuit to limit in-rush currents, and a power-good (PWRGD) output to indicate valid output conditions. The synchronization feature is configurable as either an input or an output for easy 180° out-of-phase synchronization. The TPS5435x devices are available in a thermally enhanced 16-pin PowerPAD™ Thin Shrink Small-Outline Package (TSSOP). TI provides evaluation modules and the SWIFT™ Designer software tool to aid in quickly achieving high-performance power-supply designs to meet aggressive equipment development cycles. 2 Submit Documentation Feedback Copyright © 2007–2009, Texas Instruments Incorporated Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP www.ti.com ....................................................................................................................................................... SLVS684A – JANUARY 2007 – REVISED JULY 2009 These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. ORDERING INFORMATION –55°C to 125°C OUTPUT VOLTAGE PART NUMBER Plastic HTSSOP – PWP 1.2 V TPS54352MPWPREP (2) TBD Plastic HTSSOP – PWP 1.5 V TPS54353MPWPREP (2) TBD Plastic HTSSOP – PWP 1.8 V TPS54354MPWPREP Plastic HTSSOP – PWP 2.5 V TPS54355MPWPREP (2) Plastic HTSSOP – PWP 3.3 V TPS54356MPWPREP Plastic HTSSOP – PWP (1) (2) PACKAGE MARKING PACKAGE (1) TJ 5V TPS54357MPWPREP PMDM TBD PMEM (2) TBD The PWP package also is available taped and reeled. Add an R suffix to the device type (i.e., TPS5435xPWPR). Product preview Absolute Maximum Ratings (1) over operating free-air temperature range (unless otherwise noted) UNIT VIN Input voltage range, VI Output voltage range, VO Source current, IO VSENSE –0.3 V to 8 V UVLO –0.3 V to 8 V SYNC –0.3 V to 4 V ENA –0.3 V to 4 V BOOT VI(PH) + 8 V VBIAS –0.3 V to 8.5 V LSG –0.3 V to 8.5 V SYNC –0.3 V to 4 V RT –0.3 V to 4 V PWRGD –0.3 V to 6 V COMP –0.3 V to 4 V PH –1.5 V to 22 V PH Internally Limited (A) LSG (steady-state current) 10 mA COMP, VBIAS 3 mA SYNC Sink current, IS Voltage differential –0.3 V to 21.5 V 5 mA LSG (steady-state current) 100 mA PH (steady-state current) 500 mA COMP 3 mA ENA, PWRGD 10 mA AGND to PGND ±0.3 V Operating virtual junction temperature range, TJ –55°C to 150°C Storage temperature range, Tstg –65°C to 150°C Lead temperature 1,6 mm (1/16 in) from case for 10 s (1) 260°C Stresses beyond those listed under "absolute maximum ratings" may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under "recommended operating conditions" is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. Copyright © 2007–2009, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP 3 TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP SLVS684A – JANUARY 2007 – REVISED JULY 2009 ....................................................................................................................................................... www.ti.com Electrostatic Discharge (ESD) Protection MIN MAX UNIT Human-Body Model (HBM) 600 V Charged-Device Model (CDM) 1.5 kV Recommended Operating Conditions TPS54352-6 Input voltage range, VI TPS54357 Operating junction temperature, TJ MIN MAX 4.5 20 6.65 20 –55 125 UNIT V °C Electrical Characteristics TJ = –55°C to 125°C, VIN = 4.5 V to 20 V (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT Supply Current IQ VIN Quiescent current Operating current, PH pin open, No external low side MOSFET, RT = Hi-Z 5 Shutdown, ENA = 0 V 1 Start threshold voltage TPS54352-6 Stop threshold voltage TPS54352-6 3.69 3.97 TPS54357 5.45 5.8 Hysteresis TPS54357 mA 4.32 4.48 6.4 6.65 TPS54352-6 350 TPS54357 600 V V mV Output Voltage TPS54352 TPS54353 TPS54354 VO Output voltage TPS54355 TPS54356 TPS54357 TJ = 25°C, IO = 100 mA to 3 A 1.88 1.2 1.212 IO = 100 mA to 3 A 1.176 1.2 1.224 TJ = 25°C, IO = 100 mA to 3 A 1.485 1.5 1.515 1.47 1.5 1.53 TJ = 25°C, IO = 100 mA to 3 A 1.782 1.8 1.818 IO = 100 mA to 3 A 1.764 1.8 1.836 TJ = 25°C, IO = 100 mA to 3 A 2.475 2.5 2.525 2.45 2.5 2.55 TJ = 25°C, VIN = 5.5 V to 20 V, IO = 100 mA to 3 A 3.267 3.3 3.333 VIN = 5.5 V to 20 V, IO = 100 mA to 3 A 3.234 3.3 3.366 4.95 5 5.05 4.9 5 5.1 1.2 1.25 IO = 100 mA to 3 A IO = 100 mA to 3 A TJ = 25°C, VIN = 7.5 V to 20 V, IO = 100 mA to 3 A VIN = 7.5 V to 20 V, IO = 100 mA to 3 A V Under Voltage Lockout (UVLO) Start threshold voltage UVLO Stop threshold voltage 1.02 Hysteresis V 1.1 V 100 mV Bias Voltage (VBIAS) VBIAS Output voltage IVBIAS = 5 mA, VIN ≥ 12 V 7.5 7.8 8 IVBIAS = 5 mA, VIN = 4.5 V 4.4 4.47 4.5 RT grounded 200 250 300 RT open 400 500 600 RT = 100 kΩ (1% resistor to AGND) 425 500 575 V Oscillator (RT) Internally set PWM switching frequency Externally set PWM switching frequency 4 Submit Documentation Feedback kHz kHz Copyright © 2007–2009, Texas Instruments Incorporated Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP www.ti.com ....................................................................................................................................................... SLVS684A – JANUARY 2007 – REVISED JULY 2009 Electrical Characteristics (continued) TJ = –55°C to 125°C, VIN = 4.5 V to 20 V (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT Falling-Edge-Triggered Bidirectional Sync System (SYNC) SYNC out low-to-high rise time (10%/90%) (1) 25 pF to ground 200 500 ns SYNC out high-to-low fall time (90%/10%) (1) 25 pF to ground 5 10 ns Falling-edge delay time (1) Delay from rising edge to rising edge of PH pins, See Figure 19 180 ° RT = 100 kΩ 100 ns Delay RT = 100 kΩ (falling-edge SYNC to rising-edge PH) (1) 360 ns Minimum input pulse width (1) SYNC out high-level voltage 50-kΩ resistor to ground, No pullup resistor 2.5 V SYNC out low-level voltage 0.6 SYNC in low-level threshold 0.8 V SYNC in high-level threshold SYNC in frequency range (1) 2.3 Percentage of programmed frequency V –10% 10% 225 770 V kHz Feed-Forward Modulator (Internal Signal) Modulator gain VIN = 12 V, TJ = 25°C 8 Modulator gain variation ±25% Minimum controllable ON time (1) Maximum duty factor (1) 180 VIN = 4.5 V 80% ns 86% VSENSE Input bias current, VSENSE µA 1 Enable (ENA) Disable low-level input voltage TPS54352 TPS54353 Internal slow-start time (10% to 90%) TPS54354 TPS54355 TPS54356 TPS54357 0.5 fs = 250 kHz, RT = ground (1) 3.2 fs = 500 kHz, RT = Hi-Z (1) 1.6 fs = 250 kHz, RT = ground (1) 4 fs = 500 kHz, RT = Hi-Z (1) 2 fs = 250 kHz, RT = ground 4.6 fs = 500 kHz, RT = Hi-Z (1) 2.3 fs = 250 kHz, RT = ground (1) 4.4 fs = 500 kHz, RT = Hi-Z (1) 2.2 fs = 250 kHz, RT = ground (1) 5.9 fs = 500 kHz, RT = Hi-Z (1) 2.9 fs = 250 kHz, RT = ground (1) 5.4 fs = 500 kHz, RT = Hi-Z (1) Pullup current source Pulldown MOSFET (1) V ms 2.7 1.8 5 II(ENA) = 1 mA 0.1 Rising voltage 97% 10 µA V Power Good (PWRGD) Power-good threshold Rising-edge delay (1) PWRGD (1) fs = 250 kHz 4 fs = 500 kHz 2 Output saturation voltage Isink = 1 mA, VIN > 4.5 V 0.05 Output saturation voltage Isink = 100 µA, VIN = 0 V 0.76 Open-drain leakage current Voltage on PWRGD = 6 V ms V V 3 µA Specified by design, not production tested Copyright © 2007–2009, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP 5 TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP SLVS684A – JANUARY 2007 – REVISED JULY 2009 ....................................................................................................................................................... www.ti.com Electrical Characteristics (continued) TJ = –55°C to 125°C, VIN = 4.5 V to 20 V (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX 3.3 4.5 6.5 UNIT Current Limit Current limit Current-limit hiccup time VIN = 12 V (2) fs = 500 kHz A 4.5 ms 165 °C 7 °C 15 ns ns Thermal Shutdown Thermal-shutdown trip point (2) Thermal-shutdown hysteresis (2) Low-Side MOSFET Driver (LSG) Turn-on rise time, (10/90%) (2) VIN = 4.5 V, Capacitive load = 1000 pF Deadtime VIN = 12 V 60 VIN = 4.5 V sink/source 7.5 VIN = 12 V sink/source 5 Driver ON resistance Ω Output Power MOSFETS (PH) Phase-node voltage when disabled Voltage drop, low-side FET and diode rDS(ON) (2) (3) 6 High-side power MOSFET switch (3) DC coinditions and no load, ENA = 0 V 0.5 V VIN = 4.5 V, Idc = 100 mA 1.13 1.42 VIN = 12 V, Idc = 100 mA 1.08 1.38 VIN = 4.5 V, BOOT-PH = 4.5 V, IO = 0.5 A 150 300 VIN = 12 V, BOOT-PH = 8V, IO = 0.5 A 100 200 V mΩ Specified by design, not production tested Resistance from VIN to PH pins Submit Documentation Feedback Copyright © 2007–2009, Texas Instruments Incorporated Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP www.ti.com ....................................................................................................................................................... SLVS684A – JANUARY 2007 – REVISED JULY 2009 PIN ASSIGNMENTS PWP PACKAGE (TOP VIEW) VIN VIN UVLO PWRGD RT SYNC ENA COMP 1 2 3 4 5 6 7 8 THERMAL PAD 16 15 14 13 12 11 10 9 BOOT PH PH LSG VBIAS PGND AGND VSENSE NOTE: If there is not a pin 1 indicator, turn device to enable reading the symbol from left to right. Pin 1 is at the lower left corner of the device. TERMINAL FUNCTIONS TERMINAL DESCRIPTION NO. NAME 1, 2 VIN Input supply voltage, 4.5 V to 20 V. Must bypass with a low ESR 10-µF ceramic capacitor. Place cap as close to device as possible; see Figure 23 for an example. 3 UVLO Undervoltage lockout. Connecting an external resistive voltage divider from VIN to the pin overrides the internal default VIN start and stop thresholds. 4 PWRGD Power good output. Open-drain output. A low on the pin indicates that the output is less than the desired output voltage. There is an internal rising-edge filter on the output of the PWRGD comparator. 5 RT Frequency setting. Connect a resistor from RT to AGND to set the switching frequency. Connecting the RT pin to ground or floating will set the frequency to an internally preselected frequency. SYNC Bidirectional synchronization I/O. SYNC is an output when the RT pin is floating or connected low. The output is a falling-edge signal out of phase with the rising edge of PH. SYNC may be used as an input to synchronize to a system clock by connecting to a falling edge signal when an RT resistor is used. See 180° Out of Phase Synchronization operation in the Application Information section. In all cases, a 10-kΩ resistor must be tied to the SYNC pin in parallel with ground. For information on how to extend slow start, see the Enable (ENA) and Internal Slow Start section. 6 7 ENA 8 COMP Enable. Below 0.5 V, the device stops switching. Float pin to enable. 9 VSENSE 10 AGND Analog ground. Internally connected to the sensitive analog ground circuitry. Connect to PGND and PowerPAD package. 11 PGND Power ground. Noisy internal ground. Return currents from the LSG driver output return through the PGND pin. Connect to AGND and PowerPAD package. 12 VBIAS Internal 8-V bias voltage. A 1-µF ceramic bypass capacitance is required on the VBIAS pin. 13 LSG Error amplifier output. Do not connect anything to this pin. Feedback Gate drive for optional low-side MOSFET. Connect gate of n-channel MOSFET for a higher efficiency synchronous buck converter configuration. Otherwise, leave open and connect Schottky diode from ground to PH pins. 14, 15 PH 16 BOOT Phase node. Connect to external L-C filter. Bootstrap capacitor for high-side gate driver. Connect a 0.1-µF ceramic capacitor from BOOT to PH pins. PowerPAD PGND and AGND pins must be connected to the exposed pad for proper operation. See Figure 23 for an example PCB layout. Copyright © 2007–2009, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP 7 TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP SLVS684A – JANUARY 2007 – REVISED JULY 2009 ....................................................................................................................................................... www.ti.com FUNCTIONAL BLOCK DIAGRAM BOOT VIN PH 320 kΩ Hiccup UVLO UVLO 125 kΩ(1) SYNC Current Limit 1.2V 2x Oscillator RT Bias + Drive Regulator PWM Ramp (FeedFoward) Z3 VBIAS PWM Comparator COMP S Q Adaptive Deadtime and Control Logic Z1 Z4 VSENSE VBIAS2 Z2 R Error Amplifier LSG Z5 Thermal Shutdown Reference System PWRGD UVLO 5 µA VSENSE 97% Ref ENA Hiccup Timer VBIAS UVLO Rising Edge Delay Hiccup TPS5435x (1) 75 POWERPAD kΩ for the TPS54357 VBIAS PGND AGND DETAILED DESCRIPTION Undervoltage Lockout (UVLO) The UVLO system has an internal voltage divider from VIN to AGND. The defaults for the start/stop values are labeled VIN and are given in Table 1. The internal UVLO threshold can be overridden by placing an external resistor divider from VIN to ground. The internal divider values are approximately 320 kΩ for the high-side resistor and 125 kΩ for the low-side resistor. The divider ratio (and, therefore, the default start/stop values) is quite accurate, but the absolute values of the internal resistors may vary as much as 15%. If high accuracy is required for an externally adjusted UVLO threshold, select lower-value external resistors to set the UVLO threshold. Using a 1-kΩ resistor for the low-side resistor (R2 see Figure 1) is recommended. Under no circumstances should the UVLO pin be connected directly to VIN. Table 1. Start/Stop Voltage Threshold VIN (default) START VOLTAGE THRESHOLD STOP VOLTAGE THRESHOLD TPS54352-6 4.49 3.69 TPS54357 6.65 5.45 1.24 1.02 UVLO The equations for selecting the UVLO resistors are: VIN(start) 1 kW R1 + * 1 kW 1.24 V (R1 ) 1 kW) 1.02 V VIN(stop) + 1 kW 8 Submit Documentation Feedback (1) (2) Copyright © 2007–2009, Texas Instruments Incorporated Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP www.ti.com ....................................................................................................................................................... SLVS684A – JANUARY 2007 – REVISED JULY 2009 Input Voltage Supply R2 (1) 75 320 kΩ R1 1 kΩ 125 kΩ (1) kΩ for the TPS54357 Figure 1. Circuit Using External UVLO Function For applications that require an UVLO threshold greater than 4.49 V (6.6 V for TPS54357), external resistors may be implemented (see Figure 1) to adjust the start-voltage threshold. For example, an application needing a UVLO start voltage of approximately 7.8 V using equation 1, R1 is calculated to the nearest standard resistor value of 5.36 kΩ. Using equation 2, the input voltage stop threshold is calculated as 6.48 V. Enable (ENA) and Internal Slow Start The TPS5435x has an internal digital slow start that ramps the reference voltage to its final value in 1150 switching cycles. The internal slow-start time (10% to 90%) is approximated by the following expression: 1.15k T (ms) + SS_INTERNAL ƒs (kHz) n Use n in Table 2. (3) Table 2. Slow-Start Characteristics DEVICE n TPS54352 1.485 TPS54353 1.2 TPS54354 1 TPS54355 1.084 TPS54356 0.818 TPS54357 0.900 Once the TPS5435x device is in normal regulation, the ENA pin is high. If ENA is pulled below the stop threshold of 0.5 V, switching stops and the internal slow start resets. If an application requires the TPS5435x to be disabled, use open-drain or open-collector output logic to interface to ENA (see Figure 2). ENA has an internal pullup current source. Do not use external pullup resistors. 5 µA Disabled RSS CSS Enabled Figure 2. Interfacing to the ENA Pin Copyright © 2007–2009, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP 9 TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP SLVS684A – JANUARY 2007 – REVISED JULY 2009 ....................................................................................................................................................... www.ti.com Extending Slow-Start Time In applications that use large values of output capacitance, there may be a need to extend the slow-start time to prevent the startup current from tripping the current limit. The current-limit circuit is designed to disable the high-side MOSFET and reset the internal voltage reference for a short amount of time when the high-side MOSFET current exceeds the current-limit threshold. If the output capacitance and load current cause the startup current to exceed the current-limit threshold, the power-supply output will not reach the desired output voltage. To extend the slow-start time and to reduce the startup current, an external resistor and capacitor can be added to the ENA pin. The slow-start capacitance is calculated using the following equation: CSS (µF) = 5.55 10−3 n Tss (ms) Use n in Table 2. (4) The RSS resistor must be 2 kΩ and the slow-start capacitor must be less than 0.47 µF. Switching Frequency (RT) The TPS5435x has an internal oscillator that operates at twice the PWM switching frequency. The internal oscillator frequency is controlled by the RT pin. Grounding RT sets the PWM switching frequency to a default frequency of 250 kHz. Floating RT sets the PWM switching frequency to 500 kHz. Connecting a resistor from RT to AGND sets the frequency according to the following equation (also see Figure 30). 46000 RT (kW) + ƒ s (kHz) * 35.9 (5) RT controls the SYNC pin functions. If RT is floating or grounded, SYNC is an output. If the switching frequency has been programmed using a resistor from RT to AGND, SYNC functions as an input. The internal voltage-ramp charging current increases linearly with the set frequency and keeps the feed-forward modulator constant (Km = 8), regardless of the frequency set point. Table 3. SWITCHING FREQUENCY SYNC PIN RT PIN 250 kHz, internally set Generates SYNC output signal AGND 500 kHz, internally set Generates SYNC output signal Float Externally set from 250 kHz to 700 kHz Terminate to quiet ground with 10-kΩ resistor R = 215 kΩ to 69 kΩ Synchronization signal Set RT resistor equal to 90% to 110% of external synchronization frequency. When using a dual setup (see Figure 27 for example), if the master 35x device RT pin is left floating, use a 110-kΩ resistor to tie the slave RT pin to ground. Conversely, if the master 35x device RT pin is grounded, use a 237-kΩ resistor to tie the slave RT pin to ground. Externally synchronized frequency 180° Out-of-Phase Synchronization (SYNC) The SYNC pin is configurable as an input or as an output, as noted in the previous section. When operating as an input, SYNC is a falling-edge-triggered signal (see Figure 3, Figure 4, and Figure 19). When operating as an output, the signal's falling edge is approximately 180° out of phase with the rising edge of the PH pins. Thus, two TPS5435x devices operating in a system can share an input capacitor and draw ripple current at twice the frequency of a single unit. When operating the two TPS5435x devices 180° out of phase, the total RMS input current is reduced, thus, reducing the amount of input capacitance needed and increasing efficiency. When synchronizing a TPS5435x to an external signal, the timing resistor on the RT pin must be set so that the oscillator is programmed to run at 90% to 110% of the synchronization frequency. 10 Submit Documentation Feedback Copyright © 2007–2009, Texas Instruments Incorporated Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP www.ti.com ....................................................................................................................................................... SLVS684A – JANUARY 2007 – REVISED JULY 2009 VI(SYNC) VO(PH) Figure 3. SYNC Input Waveform Internal Oscillator VO(PH) VO(SYNC) Figure 4. SYNC Output Waveform Power Good (PWRGD) The VSENSE pin is compared to an internal reference signal if the VSENSE is greater than 97% and no other faults are present. The PWRGD pin presents a high impedance. A low on PWRGD indicates a fault. PWRGD has been designed to provide a weak pulldown and indicates a fault even when the device is unpowered. If the TPS5435x has power and has any fault flag set, the TPS5435x indicates the power is not good by driving the PWRGD pin low. The following events, singly or in combination, indicate power is not good: • VSENSE pin out of bounds • Overcurrent • Thermal shutdown • UVLO undervoltage • Input voltage not present (weak pulldown) • Slow starting • VBIAS voltage is low. Copyright © 2007–2009, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP 11 TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP SLVS684A – JANUARY 2007 – REVISED JULY 2009 ....................................................................................................................................................... www.ti.com Once the PWRGD pin presents a high impedance (i.e., power is good), a VSENSE pin out-of-bounds condition forces PWRGD low (i.e., power is bad) after a time delay. This time delay is a function of the switching frequency and is calculated using equation 6: T + 1000 ms delay ƒs (kHz) (6) Bias Voltage (VBIAS) The VBIAS regulator provides a stable supply for the internal analog circuits and the low-side gate driver. Up to 1 mA of current can be drawn for use in an external application circuit. The VBIAS pin must have a bypass capacitor value of 1 µF. X7R- or X5R-grade dielectric ceramic capacitors are recommended because of their stable characteristics over temperature. Bootstrap Voltage (BOOT) The BOOT capacitor obtains its charge cycle by cycle from the VBIAS capacitor. A capacitor from the BOOT pin to the PH pins is required for operation. The bootstrap connection for the high-side driver must have a bypass capacitor of 0.1 µF. Error Amplifier The VSENSE pin is the error amplifier inverting input. The error amplifier is a true voltage amplifier, with 1.5 mA of drive capability with a minimum of 60 dB of open-loop voltage gain and a unity-gain bandwidth of 2 MHz. Voltage Reference The voltage-reference system produces a precision reference signal by scaling the output of a temperature-stable bandgap circuit. During production testing, the bandgap and scaling circuits are trimmed to produce 0.891 V at the output of the error amplifier, with the amplifier connected as a voltage follower. The trim procedure improves the regulation, since it cancels offset errors in the scaling and error-amplifier circuits. PWM Control and Feed Forward Signals from the error-amplifier output, oscillator, and current-limit circuit are processed by the PWM control logic. Referring to the internal block diagram, the control logic includes the PWM comparator, PWM latch, and the adaptive dead-time control logic. During steady-state operation below the current-limit threshold, the PWM comparator output and oscillator pulse train alternately reset and set the PWM latch. Once the PWM latch is reset, the low-side driver and integrated pulldown MOSFET remain on for a minimum duration set by the oscillator pulse width. During this period, the PWM ramp discharges rapidly to the valley voltage. When the ramp begins to charge back up, the low-side driver turns off and the high-side FET turns on. The peak PWM ramp voltage varies inversely with input voltage to maintain a constant modulator and power-stage gain of 8 V. As the PWM ramp voltage exceeds the error-amplifier output voltage, the PWM comparator resets the latch, thus turning off the high-side FET and turning on the low-side FET. The low-side driver remains on until the next oscillator pulse discharges the PWM ramp. During transient conditions, the error-amplifier output can be below the PWM ramp valley voltage or above the PWM peak voltage. If the error amplifier is high, the PWM latch is never reset and the high-side FET remains on until the oscillator pulse signals the control logic to turn the high-side FET off and the internal low-side FET and driver on. The device operates at its maximum duty cycle until the output voltage rises to the regulation set point, setting VSENSE to approximately the same voltage as the internal voltage reference. If the error-amplifier output is low, the PWM latch is reset continually and the high-side FET does not turn on. The internal low-side FET and low-side driver remain on until the VSENSE voltage decreases to a range that allows the PWM comparator to change states. The TPS5435x is capable of sinking current through the external low-side FET until the output voltage reaches the regulation set point. The minimum on time is designed to be 180 ns. During the internal slow-start interval, the internal reference ramps from 0 V to 0.891 V. During the initial slow-start interval, the internal reference voltage is very small, resulting in skipped pulses because the minimum on time causes the actual output voltage to be slightly greater than the preset output voltage, until the internal reference ramps up. 12 Submit Documentation Feedback Copyright © 2007–2009, Texas Instruments Incorporated Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP www.ti.com ....................................................................................................................................................... SLVS684A – JANUARY 2007 – REVISED JULY 2009 Deadtime Control Adaptive dead-time control prevents shoot-through current from flowing in the integrated high-side MOSFET and the external low-side MOSFET during the switching transitions by actively controlling the turn-on times of the drivers. The high-side driver does not turn on until the voltage at the gate of the low-side MOSFET is below 1 V. The low-side driver does not turn on until the voltage at the gate of the high-side MOSFET is below 1 V. Low-Side Gate Driver (LSG) LSG is the output of the low-side gate driver. The 100-mA MOSFET driver is capable of providing gate drive for most popular MOSFETs suitable for this application. Use the SWIFT Designer Software Tool to find the most appropriate MOSFET for the application. Connect the LSG pin directly to the gate of the low-side MOSFET. Do not use a gate resistor, as the resulting turn-on time may be too slow. Integrated Pulldown MOSFET The TPS5435x has a diode-MOSFET pair from PH to PGND. The integrated MOSFET is designed for light-load continuous-conduction-mode operation when only an external Schottky diode is used. The combination of devices keeps the inductor current continuous under conditions where the load current drops below the inductor's critical current. Care should be taken in the selection of inductor in applications using only a low-side Schottky diode. Since the inductor ripple current flows through the integrated low-side MOSFET at light loads, the inductance value should be selected to limit the peak current to less than 0.3 A during the high-side FET turn-off time. The minimum value of inductance is calculated using the following equation: ǒ1 * VO Ǔ VI VO L(H) + ƒs 0.6 (7) Thermal Shutdown The device uses the thermal shutdown to turn off the MOSFET drivers and controller if the junction temperature exceeds 165°C. The device is restarted automatically when the junction temperature decreases to 7°C below the thermal shutdown trip point and starts up under control of the slow-start circuit. Overcurrent Protection Overcurrent protection is implemented by sensing the drain-to-source voltage across the high-side MOSFET and compared to a voltage level that represents the overcurrent threshold limit. If the drain-to-source voltage exceeds the overcurrent threshold limit for more than 100 ns, the ENA pin is pulled low, the high-side MOSFET is disabled, and the internal digital slow-start is reset to 0 V. ENA is held low for approximately the time that is calculated by the following equation: T (ms) + 2250 HICCUP ƒs (kHz) (8) Once the hiccup time is complete, ENA is released and the converter initiates the internal slow start. Copyright © 2007–2009, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP 13 TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP SLVS684A – JANUARY 2007 – REVISED JULY 2009 ....................................................................................................................................................... www.ti.com TYPICAL CHARACTERISTICS Conditions are VI = 12 V, VO = 3.3 V, fs = 500 kHz, IO = 3 A, TA = 25°C (unless otherwise noted). Gain 0 0 −10 −30 −20 −60 −30 −90 −120 See Figure 25 −50 −60 100 1k 10 k −150 −180 1M 100 k VI = 12 V 0.1 VI = 6 V 0 −0.2 See Figure 25 0 0.5 1 0 −0.02 IO = 0 A −0.04 −0.06 1.5 2 2.5 3 3.5 −0.1 4 See Figure 25 6 10 8 12 14 16 18 20 22 VI − Input Voltage − V Figure 6. INPUT RIPPLE VOLTAGE Figure 7. OUTPUT RIPPLE VOLTAGE VI(RIPPLE) = 100 mV/div (ac coupled) VO(RIPPLE) = 10 mV/div (ac coupled) VI = 6 V 95 IO = 1.5 A 0.02 IO − Output Current − A Figure 1 Figure 5. EFFICIENCY vs OUTPUT CURRENT IO = 3 A 0.04 −0.08 −0.3 f − Frequency − Hz 100 VI = 18 V −0.1 0.06 VI = 12 V Amplitude 90 85 80 V(PH) = 5 V/div Amplitude −40 0.2 Output Voltage Change − % 30 Output Voltage Change − % 60 Phase − Degrees 90 20 10 0.08 120 Phase 30 Efficiency − % 0.1 150 40 G − Gain − dB 0.3 180 50 LINE REGULATION LOAD REGULATION MEASURED LOOP RESPONSE 60 V(PH) = 5 V/div VI = 18 V 75 70 65 See Figure 25 60 See Figure 25 50 0 1 See Figure 25 Time − 1 µs/div 55 2 3 Time − 1 µs/div 4 IO − Output Current − A Figure 8. GATE DRIVE VOLTAGE See Figure 25 Figure 11. Submit Documentation Feedback VI = 5 V/div VO= 2 V/div V(PWRGD)= 2 V/div See Figure 25 See Figure 25 Time − 1 µs/div 14 I(PH) = 1 A/div Power Up Response − mV V(PH) = 5 V/div Figure 10. POWER UP VO = 50 mV/div (ac coupled) Load Transient Response − mV Amplitude V(LSG) = 5 V/div Figure 9. LOAD TRANSIENT RESPONSE Time − 200 µs/div Figure 12. Time − 2 ms/div Figure 13. Copyright © 2007–2009, Texas Instruments Incorporated Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP www.ti.com ....................................................................................................................................................... SLVS684A – JANUARY 2007 – REVISED JULY 2009 TYPICAL CHARACTERISTICS (continued) Conditions are VI = 12 V, VO = 3.3 V, fs = 500 kHz, IO = 3 A, TA = 25°C (unless otherwise noted). EFFICIENCY vs OUTPUT CURRENT 100 VI = 5 V/div CONTINUOUS CONDUCTION MODE V(PH) = 5 V/div Continuous Conduction Mode Power Down Waveforms − V POWER DOWN VI = 6 V 95 VI = 12 V 90 85 Efficiency − % VO= 2 V/div V(PWRGD)= 2 V/div VI = 18 V 80 75 70 I(L1) = 200 mA/div 65 See Figure 25 See Figure 26 60 Time − 1 µs/div 55 Time − 2 ms/div See Figure 26 50 0 1 2 3 4 IO − Output Current − A Figure 14. LIGHT LOAD CONDUCTION Figure 15. SEQUENCING WAVEFORMS Figure 16. INPUT RIPPLE CANCELLATION V(PH1) = 10 V/div VO1(3.3)= 2 V/div V(PWRGD1)= 2 V/div V(PH2) = 10 V/div VI = 50 mV/div (ac coupled) VO2 (1.8)= 2 V/div See Figure 26 Time − 1 µs/div 50 40 120 40 120 30 90 30 90 20 60 90 20 60 10 0 Gain 30 0 0 −60 −90 −30 −90 −120 −40 −120 −40 −150 −50 −60 −150 −180 1M −50 −40 100 k 30 0 −30 −30 10 k 0 60 Gain 10 −30 −60 1k 0 20 −20 −20 −60 100 30 150 −60 −30 See Figure 28 Gain 10 180 Phase −10 −10 −50 G − Gain − dB 30 Phase − Degrees 120 Phase G − Gain − dB 60 150 50 Phase Figure 19. MEASURED LOOP RESPONSE 330-mF OSCON 180 60 150 40 G − Gain − dB Figure 18. MEASURED LOOP RESPONSE 2 y 180-mF SP CAPACITORS 180 50 Time − 1 µs/div Time − 2 ms/div Figure 17. MEASURED LOOP RESPONSE 100-mF POSCAP Phase − Degrees 60 See Figure 27 See Figure 27 −10 −30 −20 −90 −180 1M f − Frequency − Hz Figure 20. Copyright © 2007–2009, Texas Instruments Incorporated See Figure 29 100 1k 10 k 100 k f − Frequency − Hz Figure 21. Phase − Degrees I(L1) = 200 mA/div Input Ripple Cancellation − V VI = 10 V/div Sequencing Waveforms − V Light Load Conduction V(PH) = 5 V/div −120 See Figure 30 −60 100 1k −150 10 k 100 k −180 1M f − Frequency − Hz Figure 22. Submit Documentation Feedback Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP 15 TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP SLVS684A – JANUARY 2007 – REVISED JULY 2009 ....................................................................................................................................................... www.ti.com LAYOUT INFORMATION Figure 23. TPS5435x PCB Layout PCB Layout The VIN pins should be connected together on the printed circuit board (PCB) and bypassed with a low-ESR ceramic bypass capacitor. Care should be taken to minimize the loop area formed by the bypass capacitor connections, the VIN pins, and the TPS5435x ground pins. The minimum recommended bypass capacitance is 10-µF ceramic with a X5R or X7R dielectric, and the optimum placement is closest to the VIN pins and the AGND and PGND pins. See Figure 23 for an example of a board layout. The AGND and PGND pins should be tied to the PCB ground plane at the pins of the IC. The source of the low-side MOSFET and the anode of the Schottky diode should be connected directly to the PCB ground plane. The PH pins should be tied together and routed to the drain of the low-side MOSFET or to the cathode of the external Schottky diode. Since the PH connection is the switching node, the MOSFET (or diode) should be located very close to the PH pins, and the area of the PCB conductor minimized to prevent excessive capacitive coupling. The recommended conductor width from pins 14 and 15 is 0.050 in to 0.075 in of 1-oz copper. The length of the copper land pattern should be no more than 0.2 in. For operation at full-rated load, the analog ground plane must provide adequate heat dissipating area. A 3-in × 3-in plane of copper is recommended, though not mandatory, dependent on ambient temperature and airflow. Most applications have larger areas of internal ground plane available, and the PowerPAD package should be connected to the largest area available. Additional areas on the bottom or top layers also help dissipate heat, and any area available should be used when 3 A or greater operation is desired. Connection from the exposed area of the PowerPAD package to the analog ground-plane layer should be made using 0.013-in diameter vias to avoid solder wicking through the vias. Four vias should be in the PowerPAD area, with four additional vias outside the pad area and underneath the package. Additional vias beyond those recommended to enhance thermal performance should be included in areas not under the device package. 16 Submit Documentation Feedback Copyright © 2007–2009, Texas Instruments Incorporated Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP www.ti.com ....................................................................................................................................................... SLVS684A – JANUARY 2007 – REVISED JULY 2009 0.0130 8 PL Minimum recommended exposed copper area for PowerPAD package . 5-mil stencils may require 10-% larger area. Minimum recommended thermal vias: 4  0.013 diameter inside PowerPAD area and 4  0.013 diameter under device as shown. Additional 0.018 diameter vias may be used if top-side analog ground area is extended. 0.0150 0.06 0.0371 0.0400 0.1970 0.1942 0.0570 0.0400 0.0400 0.0256 Minimum recommended top-side analog ground area. 0.1700 0.1340 0.0690 0.0400 Connect pin 10 AGND and pin 11 PGND to analog ground plane in this area for optimum performance. Figure 24. Thermal Considerations for PowerPAD™ Layout Copyright © 2007–2009, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP 17 TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP SLVS684A – JANUARY 2007 – REVISED JULY 2009 ....................................................................................................................................................... www.ti.com APPLICATION INFORMATION Figure 25 shows the schematic for a typical TPS54356 application. The TPS54356 can provide up to 3-A output current at a nominal output voltage of 3.3 V. For proper thermal performance, the exposed PowerPAD package underneath the device must be soldered down to the printed circuit board. + + Figure 25. Application Circuit, 12 V to 3.3 V Design Procedure The following design procedure can be used to select component values for the TPS54356. Alternately, the SWIFT Designer Software may be used to generate a complete design. The SWIFT Designer Software uses an iterative design procedure and accesses a comprehensive database of components when generating a design. This section presents a simplified discussion of the design process. To begin the design process, a few parameters must be decided upon. The designer needs to know the following: • Input voltage range • Output voltage • Input ripple voltage • Output ripple voltage • Output current rating • Operating frequency For this design example, use the following as the input parameters: DESIGN PARAMETER EXAMPLE VALUE Input voltage range 6 V to 18 V Output voltage 3.3 V Input ripple voltage 300 mV Output ripple voltage 10 mV Output current rating 3A Operating frequency 500 kHz Switching Frequency The switching frequency is set using the RT pin. Grounding RT sets the PWM switching frequency to a default frequency of 250 kHz. Floating RT sets the PWM switching frequency to 500 kHz. By connecting a resistor from RT to AGND, any frequency in the range of 250 kHz to 700 kHz can be set. Use equation 9 to determine the proper value of RT. 46000 RT (kW) + ƒ s (kHz) * 35.9 (9) In this example circuit, RT is not connected and the switching frequency is set at 500 kHz. 18 Submit Documentation Feedback Copyright © 2007–2009, Texas Instruments Incorporated Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP www.ti.com ....................................................................................................................................................... SLVS684A – JANUARY 2007 – REVISED JULY 2009 Input Capacitors The TPS54356 requires an input decoupling capacitor and, depending on the application, a bulk input capacitor. The minimum value for the decoupling capacitor, C9, is 10 µF. A high-quality ceramic type X5R or X7R is recommended. The voltage rating should be greater than the maximum input voltage. Additionally, some bulk capacitance may be needed, especially if the TPS54356 circuit is not located within about 2 in from the input voltage source. The value for this capacitor is not critical, but it also should be rated to handle the maximum input voltage including ripple voltage and should filter the output so that input ripple voltage is acceptable. This input ripple voltage can be approximated by equation 10: I OUT(MAX) 0.25 DV IN + ) (I OUT(MAX) ESR (MAX)) CBULK ƒ sw (10) Where: IOUT(MAX) = Maximum load current ƒSW= Switching frequency CBULK = Bulk capacitor value and ESRMAX = Maximum series resistance of the bulk capacitor The maximum RMS ripple current also needs to be checked. For worst-case conditions, this can be approximated by equation 11: I OUT(MAX) I + CIN 2 (11) In this case, the input ripple voltage is 140 mV and the RMS ripple current is 1.5 A. The maximum voltage across the input capacitors is VIN max plus delta VIN/2. The chosen bulk and bypass capacitors are each rated for 25 V and the combined ripple current capacity is greater than 3 A, both providing ample margin. It is very important that the maximum ratings for voltage and current are not exceeded under any circumstance. Output Filter Components Inductor Selection To calculate the minimum value of the output inductor, use equation 12: V L (MIN) + V OUT IN(MAX) ǒVIN(MAX) * VOUTǓ K I IND OUT ƒ sw (12) KIND is a coefficient that represents the amount of inductor ripple current relative to the maximum output current. For designs using low ESR output capacitors such as ceramics, use KIND = 0.3. When using higher ESR output capacitors, KIND = 0.2 yields better results. For this design example, use KIND = 0.1 to keep the inductor ripple current small. The minimum inductor value is calculated to be 17.96 µH. The next-highest standard value is 22 µH, which is used in this design. For the output filter inductor, it is important that the RMS current and saturation current ratings not be exceeded. The RMS inductor current can be derived from equation 13: I L(RMS) + Ǹ I 2OUT(MAX) ) 1 12 ǒ V OUT V IN(MAX) Copyright © 2007–2009, Texas Instruments Incorporated ǒV IN(MAX) * V OUTǓ L OUT ƒ sw Ǔ 2 0.8 (13) Submit Documentation Feedback Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP 19 TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP SLVS684A – JANUARY 2007 – REVISED JULY 2009 ....................................................................................................................................................... www.ti.com and the peak inductor current can be determined using equation 14: I L(PK) + I OUT(MAX) ) ǒVIN(MAX) * VOUTǓ V OUT 1.6 V IN(MAX) L OUT ƒ sw (14) For this design, the RMS inductor current is 3.007 A and the peak inductor current is 3.15 A. The chosen inductor is a Coiltronics DR127-220 22 µH. It has a saturation current rating of 7.57 A and a RMS current rating of 4 A, easily meeting these requirements. A lesser-rated inductor could be used if less margin is desired. In general, inductor values for use with the TPS54356 are in the range of 6.8 µH to 47 µH. Capacitor Requirements The important design factors for the output capacitor are dc voltage rating, ripple current rating, and equivalent series resistance (ESR). The dc voltage and ripple current ratings cannot be exceeded. The ESR is important because, along with the inductor current, it determines the amount of output ripple voltage. The actual value of the output capacitor is not critical, but some practical limits do exist. Consider the relationship between the desired closed-loop crossover frequency of the design and LC corner frequency of the output filter. In general, it is desirable to keep the closed-loop crossover frequency at less than one-fifth of the switching frequency. With high switching frequencies such as the 500-kHz frequency of this design, internal circuit limitations of the TPS54356 limit the practical maximum crossover frequency to about 70 kHz. Additionally, the capacitor type and value must be chosen to work with the internal compensation network of the TPS5435x family of dc/dc converters. To allow for adequate phase gain in the compensation network, the LC corner frequency should be approximately one decade or so below the closed-loop crossover frequency. This limits the minimum capacitor value for the output filter to: C OUT(MIN) + 1 LOUT (2pƒK ) 2 CO (15) Where K is the frequency multiplier for the spread between fLC and fCO. K should be between 5 and 15, typically 10, for one decade difference. For a desired crossover of 20 kHz and a 22-µH inductor, the minimum value for the output capacitor is 288 µF. The selected output capacitor must be rated for a voltage greater than the desired output voltage, plus one-half the ripple voltage. Any derating amount also must be included. The maximum RMS ripple current in the output capacitor is given by equation 16: I COUT(RMS) + 1 Ǹ12 ȡVOUT ǒVIN(MAX) * VOUTǓȣ ȧ VIN(MAX) LOUT ƒsw ȧ Ȣ Ȥ (16) The calculated RMS ripple current is 156 mA in the output capacitors. Choosing Capacitor Value For this design example, a relatively large aluminum electrolytic capacitor is combined with a smaller-value ceramic capacitor. This combination provides a stable high-performance design at a relatively low cost. Also, by carefully choosing the capacitor values and ESRs, the design can be tailored to complement the internal compensation poles and zeros of the TPS54356. These preconfigured poles and zeroes, internal to the TPS54356, limit the range of output filter configurations. A variety of capacitor values and types of dielectric are supported. There are a number of different ways to calculate the output filter capacitor value and ESR to work with the internal compensation network. This procedure outlines a relatively simple procedure that produces good results with an output filter consisting of a high-ESR dielectric capacitor in parallel with a low-ESR ceramic capacitor. SWIFT Designer Software is used for designs with unusually high closed-loop crossover frequencies, low value, low-ESR output capacitors such as ceramics, or if the designer is unsure about the design procedure. 20 Submit Documentation Feedback Copyright © 2007–2009, Texas Instruments Incorporated Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP www.ti.com ....................................................................................................................................................... SLVS684A – JANUARY 2007 – REVISED JULY 2009 The TPS54356 contains a compensation network with the following nominal characteristics: ƒINT = 1.7 kHz ƒZ1 = 2.5 kHz ƒZ2 = 4.8 kHz ƒP1 = 95 kHz ƒP2 = 125 kHz For a stable design, the closed-loop crossover frequency should be set less than one-fifth of the switching frequency, and the phase margin at crossover must be greater than 45 degrees. The general procedure outlined here produces results consistent with these requirements, without going into great detail about the theory of loop compensation. In this case, the output filter LC corner frequency should be selected to be near the first compensation zero frequency, as described by equation 17: 1 ƒ + ^ƒ LC Z1 2p L C2 OUT (17) Ǹ Placement of the LC corner frequency at fZ1 is not critical; it only needs to be close. For the design example, fLC = 2 kHz. Solving for C2 using equation 18: C2 ^ 2 2 1 4p ƒ L Z1 OUT (18) The desired value for C2 is calculated as 184 µF. A close standard value of 330 µF is chosen, with a resulting LC corner frequency of 1.9 kHz. As shown, this value is not critical as long as it results in a corner frequency in the vicinity of fZ1. Next, when using a large ceramic capacitor in parallel with a high-ESR electrolytic capacitor, there is a pole in the output filter that should be at fZ2, as shown in equation 19: 1 ƒ + +ƒ P(ESR) Z2 2pR C5 (C2ESR) (19) Now, the actual C2 capacitor must be selected based on the ESR and the value of capacitor C5, so that the above equation is satisfied. In this example, the R(C2ESR)C5 product should be 3.18 × 10–5. From the available capacitors, by choosing a Panasonic EEVFKOJ331XP aluminum electrolytic capacitor with a nominal ESR of 0.34 Ω yields a calculated value for C5 of 98 µF. The closest standard value is 100 µF. As the actual ESR of the capacitor can vary by a large amount, this value also is not critical. The closed-loop crossover frequency should be greater than fLC and less than one-fifth of the switching frequency. Also, the crossover frequency should not exceed 70 kHz, as the error amplifier may not provide the desired gain. As stated previously, closed loop-crossover frequencies between 5 and 15 times fLC work well. For this design, the crossover frequency can be estimated by: ƒ + 1.125 10 *3 ƒ ƒ CO P(ESR) LC (20) This simplified equation is valid for this design because the output filter capacitors are mixed technology. Compare this result to the actual measured loop response plot of Figure 5. The measured closed-loop crossover frequency of 19.95 kHz differs from the calculated value because the actual output filter capacitor component parameters differed slightly from the specified data-sheet values. Capacitor ESR and Output Ripple The amount of output ripple voltage, as specified in the initial design parameters, is determined by the maximum ESR of the output capacitor and the input ripple current. The output ripple voltage is the inductor ripple current times the ESR of the output filter, so the maximum specified ESR as listed in the capacitor data sheet is given by equation 21: Copyright © 2007–2009, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP 21 TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP SLVS684A – JANUARY 2007 – REVISED JULY 2009 ....................................................................................................................................................... www.ti.com ESR (MAX) + ǒ VIN(MAX) LOUT V OUT ǒV IN(MAX) ƒsw Ǔ 0.8 * VOUTǓ DV p*p(MAX) (21) and the maximum ESR required is 33 mΩ. In this design, the aluminum electrolytic capacitor has an ESR of 0.340 mΩ, but it is in parallel with an ultra-low ESR ceramic capacitor of 2 mΩ maximum. The measured output ripple voltage for this design is approximately 4 mVp-p, as shown in Figure 10. Bias AND Bootstrap Capacitors Every TPS54356 design requires a bootstrap capacitor, C3, and a bias capacitor, C4. The bootstrap capacitor must be 0.1 µF. The bootstrap capacitor is located between the PH pins and BOOT pin. The bias capacitor is connected between the VBIAS pin and AGND. The value should be 1 µF. Both capacitors should be high-quality ceramic types with X7R or X5R grade dielectric for temperature stability. They should be placed as close to the device connection pins as possible. Low-Side FET The TPS54356 is designed to operate using an external low-side FET, and the LSG pin provides the gate drive output. Connect the drain to the PH pin, the source to PGND, and the gate to LSG. The TPS54356 gate drive circuitry is designed to accommodate most common n-channel FETs that are suitable for this application. The SWIFT Designer Software can be used to calculate all the design parameters for low-side FET selection. There are some simplified guidelines that can be applied that produce an acceptable solution in most designs. The selected FET must meet the absolute maximum ratings for the application: • Drain-source voltage (VDSS) must be higher than the maximum voltage at the PH pin, which is VINMAX + 0.5 V. • Gate-source voltage (VGSS) must be greater than 8 V. • Drain current (ld) must be greater than 1.1 × IOUTMAX. • Drain-source on resistance (RDSON) should be as small as possible; less than 30 mΩ is desirable. Lower values for RDSON result in designs with higher efficiencies. It is important to note that the low-side FET on time typically is longer than the high-side FET on time, so attention paid to low-side FET parameters can make a marked improvement in overall efficiency. • Total gate charge (Qg) must be less than 50 nC. Again, lower Qg characteristics result in higher efficiencies. • Additionally, check that the device chosen is capable of dissipating the power losses. For this design, a Fairchild FDR6674A 30-V n-channel MOSFET is used as the low-side FET. This particular FET is designed specifically to be used as a low-side synchronous rectifier. Power Good The TPS54356 is provided with a power-good (PWRGD) output pin. This output is an open-drain output and is intended to be pulled up to a 3.3-V or 5-V logic supply. A 10-kΩ pullup resistor works well in this application. The absolute maximum voltage is 6 V, so care must be taken not to connect this pullup resistor to VIN if the maximum input voltage exceeds 6 V. Snubber Circuit R10 and C11 of the application schematic in Figure 25 comprise a snubber circuit. The snubber is included to reduce overshoot and ringing on the phase node when the internal high-side FET turns on. Since the frequency and amplitude of the ringing depends to a large degree on parasitic effects, it is best to choose these component values, based on actual measurements of any design layout. See literature number SLUP100 for more detailed information on snubber design. Figure 26 shows an application where a clamp diode is used in place of the low-side FET. The TPS54352-7 incorporates an integrated pulldown FET so that the circuit remains operating in continuous mode during light load operation. A 3-A 40-V Schottky diode, such as the Motorola MBRS340T3 or equivalent, is recommended. See Figure 15, Figure 16, and Figure 17 for efficiency data and switching waveforms for this circuit. 22 Submit Documentation Feedback Copyright © 2007–2009, Texas Instruments Incorporated Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP www.ti.com ....................................................................................................................................................... SLVS684A – JANUARY 2007 – REVISED JULY 2009 + + Figure 26. Power Supply With Schottky Diode Figure 27 is an example of power-supply sequencing using a TPS54356 (U1) to generate an output of 3.3 V, and a TPS54354 (U2) to generate a 1.8-V output. These output voltages are typical I/O and core voltages for microprocessors and FPGAs. In the circuit, the 3.3-V supply is designed to power up first. + + Pull up to 3.3 V or 5 V + + Figure 27. Power Supply With Sequencing The PWRGD pin of U1 is tied to the ENA pin of U2 so that the 1.8-V supply starts to ramp up after the 3.3-V supply is within regulation. Figure 18 shows these start-up sequence waveforms. Since the RT pin of U1 is floating, the SYNC pin is an output. This synchronization signal is fed the SYNC pin of U2. RT of U2 has a 110-kΩ resistor to ground, and SYNC for this device acts as an input. The 1.8-V supply operates synchronously with the 3.3-V supply, and their switching node rising edges are approximately 180 degrees out of phase, allowing for a reduction in the input voltage ripple. See Figure 19 for this waveform. Copyright © 2007–2009, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP 23 TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP SLVS684A – JANUARY 2007 – REVISED JULY 2009 ....................................................................................................................................................... www.ti.com Alternate Output Filter Designs The previous design procedure example demonstrated a technique to design a 3.3-V power supply using both aluminum electrolytic and ceramic output filter capacitors. Other types of output filter capacitors are supported by the TPS5435x family of dc/dc converters. Figure 26, Figure 27, and Figure 28 show designs using other popular capacitor types. In Figure 28, the TPS54356 is shown with a single 100-µF 6-V POSCAP as the output filter capacitor. C10 is a high-frequency bypass capacitor and does not enter into the design equations. The design procedure is similar to the previous example, except in the design of the output filter. In the previous example, the output filter LC corner was set at the first zero in the compensation network, while the second compensation zero was used to counteract the output filter pole caused by the interaction of the C2 capacitor ESR with C5. In this design example, the output LC corner frequency is to be set at the second zero frequency (fZ2) of the internal compensation network, approximately 5 kHz, while the first zero is used to provide phase boost prior to the LC corner frequency. + + Figure 28. 3.3-V Power Supply With Sanyo POSCAP Output Filter Capacitor Inductor Selection Using equation 12 and a KIND 0.2, the minimum inductor value required is 8.98 µH. The closest standard value, 10 µH, is selected. RMS and peak inductor currents are the same as calculated previously. Capacitor Selection With the inductor set at 10 µH and a desired corner frequency of 5 kHz, the output capacitor value is given by: 1 1 C2 + + + 101 mF 4 p 2 5000 2 10 *5 4p 2ƒ Z2 2 Lout Use 100 µF as the closest standard value. Calculating the RMS ripple current in the output capacitor using equation 16 yields 156 mA. The POSCAP 6TPC100M capacitor selected is rated for 1700 mA. See the closed-loop response curve for this design in Figure 20. + + + Figure 29. 3.3-V Power Supply With Panasonic SP Output Filter Capacitors 24 Submit Documentation Feedback Copyright © 2007–2009, Texas Instruments Incorporated Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP www.ti.com ....................................................................................................................................................... SLVS684A – JANUARY 2007 – REVISED JULY 2009 In Figure 29, the TPS54356 is shown with two 180-mF 4-V special polymer dielectric output filter capacitors (C2 and C5). C10 is a high-frequency bypass capacitor and does not enter into the design equations. In the previous example, the output LC corner frequency is to be set at the second zero frequency fZ2 of the internal compensation network, approximately 5 kHz, while the first zero is used to provide phase boost prior to the LC corner frequency. The special polymer electrolytic capacitors used in this design require that the closed-loop crossover frequency be lowered due to the significantly lower ESR of this type of capacitor. Inductor Selection The inductor is the same 10-µH value as the previous example. Capacitor Selection To lower the closed-loop crossover, it is necessary to reduce the LC corner frequency below 5 kHz. Using a target value of 2500 Hz, the output capacitor value is given by: 1 1 C2 + + + 405 mF 4 p 2 2500 2 10 *5 4p 2ƒ Z2 2 Lout Use 2 × 180 µF = 360 µF as a combination of standard values that is close to 405 µF. The RMS ripple current in the output capacitor is the same as before. The selected capacitors are each 3.3 A. See the closed-loop response curve for this design in Figure 21. In Figure 30, the TPS54356 is shown with a Sanyo OSCON output filter capacitor (C2). C10 is a high-frequency bypass capacitor and does not enter into the design equations. This design is identical to the previous example, except that a single OSCON capacitor of 330 µF is used for the calculated value of 405 µF. Compare the closed-loop response for this design in Figure 22 to the closed-loop response in Figure 21. Note that there is only a slight difference in the response and the general similarity in both the gain and phase plots. This is the expected result for these two similar output filters. + + Figure 30. 3.3-V Power Supply With Sanyo OSCON Output Filter Capacitor Many other additional output filter designs are possible. Use the SWIFT Designer Software to generate other designs or follow the general design procedures illustrated in this application section. Copyright © 2007–2009, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP 25 TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP SLVS684A – JANUARY 2007 – REVISED JULY 2009 ....................................................................................................................................................... www.ti.com MAXIMUM SWITCHING FREQUENCY vs INPUT VOLTAGE RT RESISTANCE vs SWITCHING FREQUENCY TPS54357 TPS54356 6.0 TPS54355 400 TPS54354 300 TPS54353 TPS54352 200 VI − Input Voltage − V 500 175 150 125 100 100 IO > 0.5 A Stop 5.0 4.5 TPS54352−6 Start 75 4.0 50 200 3.5 −50 −25 300 400 500 600 700 Switching Frequency − kHz 0 25 50 75 100 125 150 TA − Free-Air Temperature − 5C Figure 31. Figure 32. Figure 33. ENABLED SUPPLY CURRENT vs INPUT VOLTAGE DISABLED SUPPLY CURRENT vs INPUT VOLTAGE BIAS VOLTAGE vs INPUT VOLTAGE 1.3 TJ = 25°C fS = 500 kHz 8.0 TJ = 25°C TJ = 25°C 8 7 6 5 4 7.5 VBIAS − Bias Voltage − V Disabled Supply Current − mA 9 TPS54357 5.5 Stop 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 10 1.2 1.1 1.0 7.0 6.5 6.0 5.5 5.0 4.5 3 0.9 0 5 10 15 20 4.0 25 0 5 10 15 20 0 25 5 10 15 VI − Input Voltage − V VI − Input Voltage − V VI − Input Voltage − V Figure 34. Figure 35. Figure 36. POWER-GOOD THRESHOLD vs JUNCTION TEMPERATURE INTERNAL VOLTAGE REFERENCE vs JUNCTION TEMPERATURE CURRENT LIMIT vs INPUT VOLTAGE 98.0 Vref − Internal Voltage Reference − V 97.5 97.0 96.5 96.0 −50 −25 0 25 50 75 100 125 150 TJ − Junction Temperature − 5C Figure 37. Submit Documentation Feedback 20 25 6.0 0.8912 TJ = 25°C VIN = 12 V 0.8910 5.5 0.8908 Current Limit − A Enabled Supply Current − mA 200 Start VI − Input Voltage − V PWRGD − Power Good Threshold − % 6.5 600 0 26 225 700 RT Resistance − kW Maximum Switching Frequency − kHz 800 VIN(UVLO) START AND STOP vs FREE-AIR TEMPERATURE 0.8906 0.8904 0.8902 5.0 4.5 0.8900 0.8898 −50 −25 4.0 0 25 50 75 100 125 150 TJ − Junction Temperature − 5C Figure 38. 5.0 7.5 10.0 12.5 15.0 17.5 20.0 VI − Input Voltage − V Figure 39. Copyright © 2007–2009, Texas Instruments Incorporated Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP www.ti.com ....................................................................................................................................................... SLVS684A – JANUARY 2007 – REVISED JULY 2009 PH VOLTAGE vs SINK CURRENT ON RESISTANCE vs JUNCTION TEMPERATURE SLOW-START CAPACITANCE vs TIME 2 0.50 150 VI = 12 V IO = 0.5 A 1.75 PH Voltage − V On Resistance − mW 130 Slow Start Capacitance − µ F 0.45 110 90 VI = 4.5 V 1.50 VI = 12 V 1.25 70 RSS = 2 kΩ 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 50 −50 −25 0 1 0 25 50 75 100 100 125 150 150 200 250 0 300 10 20 TJ − Junction Temperature − 5C Figure 40. Figure 41. 4.5 40 50 60 70 80 Figure 42. HICCUP TIME vs SWITCHING FREQUENCY POWER-GOOD DELAY vs SWITCHING FREQUENCY 30 t − Time − ms I CC − Sink Current − mA INTERNAL SLOW START TIME vs SWITCHING FREQUENCY 10 5 9 4.5 8 4 Hiccup Time − ms 3 2.5 2 1.5 7 6 5 4 1 3 2.5 2 3 0.5 250 350 450 550 650 1.5 2 250 0 750 Switching Frequency − kHz 350 450 550 650 1 250 750 350 Figure 44. FREE-AIR TEMPERATURE vs MAXIMUM OUTPUT CURRENT V O − Output Voltage − V 5 80 60 40 4 TPS54356 3 TPS54355 TPS54354 2 1 20 750 2.5 TPS54357 100 650 POWER DISSIPATION vs FREE-AIR TEMPERATURE 6 TJ= 125°C 120 550 Figure 45. MAXIMUM OUTPUT VOLTAGE vs INPUT VOLTAGE 140 450 Switching Frequency − kHz Switching Frequency − kHz Figure 43. T A − Free-Air Temperature − ° C 3.5 PD − Power Dissipation − W Power Good Delay − ms 3.5 Slow Start Time − ms TPS54354 4 2 θJA = 42.1°C/W 1.5 1 θJA = 191.9°C/W 0.5 TPS54352 TPS54353 0 0 0 0.5 1 1.5 2 2.5 3 3.5 0 0 5 10 15 I O − Output Current − A V I − Input Voltage − V Figure 46. Figure 47. Copyright © 2007–2009, Texas Instruments Incorporated 20 25 25 45 65 85 105 125 TA − Free-Air Temperature − °C Figure 48. Submit Documentation Feedback Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP 27 TPS54352-EP, TPS54353-EP, TPS54354-EP TPS54355-EP, TPS54356-EP, TPS54357-EP SLVS684A – JANUARY 2007 – REVISED JULY 2009 ....................................................................................................................................................... www.ti.com THERMAL PAD MECHANICAL DATA PWP (R-PDSO-G16) ............................................................................ PowerPAD™ PLASTIC SMALL-OUTLINE PPTD024 28 Submit Documentation Feedback Copyright © 2007–2009, Texas Instruments Incorporated Product Folder Link(s): TPS54352-EP TPS54353-EP TPS54354-EP TPS54355-EP TPS54356-EP TPS54357-EP PACKAGE OPTION ADDENDUM www.ti.com 7-Apr-2022 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) (6) TPS54354MPWPREP ACTIVE HTSSOP PWP 16 2000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -55 to 125 PMDM (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of
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