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UCC2818ANG4

UCC2818ANG4

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    DIP16

  • 描述:

    IC PFC CTRLR AVERAGE CURR 16DIP

  • 数据手册
  • 价格&库存
UCC2818ANG4 数据手册
Sample & Buy Product Folder Support & Community Tools & Software Technical Documents UCC2817A, UCC2818A, UCC3817A, UCC3818A SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 UCCx81xA BiCMOS Power Factor Preregulator 1 Features 3 Description • The UCC3817A and the UCC3818A family provides all the functions necessary for active power factor corrected preregulators. The controller achieves near unity power factor by shaping the ac input line current waveform to correspond to that of the ac input line voltage. Average current mode control maintains stable, low distortion sinusoidal line current. 1 • • • • • • • • • • • • Controls Boost Preregulator to Near-Unity Power Factor Limits Line Distortion World Wide Line Operation Overvoltage Protection Accurate Power Limiting Average Current Mode Control Improved Noise Immunity Improved Feed-Forward Line Regulation Leading Edge Modulation 150-µA Typical Start-Up Current Low-Power BiCMOS Operation 12-V to 17-V Operation Frequency Range of 6 kHz to 220 kHz Designed in Texas Instrument's BiCMOS process, the UCC3817A/UCC3818A offers new features such as lower start-up current, lower power dissipation, overvoltage protection, a shunt UVLO detect circuitry, a leading-edge modulation technique to reduce ripple current in the bulk capacitor and an improved, lowoffset (±2 mV) current amplifier to reduce distortion at light load conditions. Device Information(1) PART NUMBER PACKAGE 2 Applications • • • • • UCCx81xA PC Power Consumer Electronics Lighting Industrial Power Supplies IEC6100-3-2 Compliant Supplies Less Than 300 W BODY SIZE (NOM) SOIC (16) 4.90 mm × 3.91 mm PDIP (16) 19.30 mm × 6.35 mm TSSOP (16) 5.00 mm × 4.40 mm (1) For all available packages, see the orderable addendum at the end of the data sheet. Block Diagram VCC 15 OVP/EN 10 16 V (FOR UCC3817A ONLY) SS 13 VAOUT 7 1.9 V VSENSE 11 7.5 V VFF í í VOLTAGE ERROR AMP + VREF 10.5 V/10 V (UCC3818A) ZERO POWER VCC í + X ÷ MULT X CURRENT AMP 8.0 V + OVP í í í + PWM S + X2 8 9 UVLO 16 V/10 V (UCC3817A) ENABLE + 0.33 V 7.5 V REFERENCE DRVOUT 1 GND 2 PKLMT PWM LATCH OSC R CLK MIRROR 2:1 16 Q R CLK IAC OSCILLATOR 6 í + MOUT 5 4 3 12 14 CAI CAOUT RT CT Copyright © 2016, Texas Instruments Incorporated 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. UCC2817A, UCC2818A, UCC3817A, UCC3818A SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 www.ti.com Table of Contents 1 2 3 4 5 6 7 8 9 Features .................................................................. Applications ........................................................... Description ............................................................. Revision .................................................................. Description (Continued) ........................................ Device Comparison Tables................................... Pin Configuration and Functions ......................... Specifications......................................................... 1 1 1 2 3 3 4 5 8.1 8.2 8.3 8.4 8.5 8.6 5 5 5 6 6 8 Absolute Maximum Ratings ...................................... ESD Ratings.............................................................. Recommended Operating Conditions....................... Thermal Information .................................................. Electrical Characteristics........................................... Typical Characteristics .............................................. Detailed Description .............................................. 9 9.1 Overview ................................................................... 9 9.2 Functional Block Diagram ......................................... 9 9.3 Feature Description................................................... 9 9.4 Device Functional Modes........................................ 12 10 Application and Implementation........................ 14 10.1 Application Information.......................................... 14 10.2 Typical Application ................................................ 15 11 Power Supply Recommendations ..................... 25 12 Layout................................................................... 25 12.1 Layout Guidelines ................................................. 25 12.2 Layout Example .................................................... 25 13 Device and Documentation Support ................. 26 13.1 13.2 13.3 13.4 13.5 13.6 13.7 Documentation Support ........................................ Related Links ........................................................ Receiving Notification of Documentation Updates Community Resource............................................ Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 26 26 26 26 26 26 26 14 Mechanical, Packaging, and Orderable Information ........................................................... 27 4 Revision NOTE: Page numbers for previous revisions may differ from page numbers in the current version. Changes from Revision C (November 2011) to Revision D Page • Added ESD Ratings table, Feature Description section, Device Functional Modes, Application and Implementation section, Power Supply Recommendations section, Layout section, Device and Documentation Support section, and Mechanical, Packaging, and Orderable Information section ................................................................................................. 1 • Changed the RθJA and RθJC(top) thermal values for all packages............................................................................................. 6 • Combined the Electrical Characteristics tables ...................................................................................................................... 6 2 Submit Documentation Feedback Copyright © 2011–2016, Texas Instruments Incorporated Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A UCC2817A, UCC2818A, UCC3817A, UCC3818A www.ti.com SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 5 Description (Continued) The UCC3817A/18A family of PFC Controllers is directly pin for pin compatible with the UCC3817/18 family of devices. Only the output stage of UCC3817A family has been modified to allow use of a smaller external gate drive resistor values. For some power supply designs where an adequately high enough gate drive resistor can not be used, the UCC3817A/18A family offers a more robust output stage at the cost of increasing the internal gate resistances. The gate drive of the UC3817A/18A family however remains strong at ±1.2 A of peak current capability. UCC3817A offers an on-chip shunt regulator with low start-up current, suitable for applications utilizing a bootstrap supply. UCC3818A is intended for applications with a fixed supply (VCC). Both devices are available in the 16-pin D, N and PW packages. 6 Device Comparison Tables Table 1. Available Options PACKAGE DEVICES SOIC (D) PACKAGE (1) (1) TSSOP (PW) PACKAGE (1) PDIP (N) PACKAGE TA = TJ TURNON THRESHOLD 16 V TURNON THRESHOLD 10.2 V TURNON THRESHOLD 16 V TURNON THRESHOLD 10.2 V TURNON THRESHOLD 16 V TURNON THRESHOLD 10.2 V –40°C to 85°C UCC2817AD UCC2818AD UCC2817AN UCC2818AN UCC2817APW UCC2818APW 0°C to 70°C UCC3817AD UCC3818AD UCC3817AN UCC3818AN UCC3817APW UCC3818APW The D and PW packages are available taped and reeled. Add R suffix to the device type (e.g. UCC3817ADR) to order quantities of 2,500 devices per reel (D package) and 2,000 devices per reel (for PW package). Bulk quantities are 40 units (D package) and 90 units (PW package) per tube. Table 2. Related Products CONTROL METHOD TYPICAL POWER LEVEL UC3854 DEVICE PFC controller DESCRIPTION ACM (1) 200 W to 2 kW+ UC3854A/B Improved PFC controller ACM (1) 200 W to 2 kW+ (1) 400 W to 2 kW+ UC3855A/B High performance soft switching PFC controller ACM UCC38050/1 Transition mode PFC controller CRM (2) 50 W to 400 W UCC3819 Tracking boost PFC controller ACM (1) 75 W to 2 kW+ UCC28510/11/12/13 Advanced PFC+PWM combo controller ACM (1) 75 W to 1kW+ Advanced PFC+PWM combo controller (1) 75 W to 1kW+ UCC28514/15/16/17 (1) (2) ACM Average current mode Critical conduction mode Copyright © 2011–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A 3 UCC2817A, UCC2818A, UCC3817A, UCC3818A SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 www.ti.com 7 Pin Configuration and Functions D, N, and PW Packages 16-Pin SOIC, PDIP, and TSSOP Top View GND 1 16 DRVOUT PKLMT 2 15 VCC CAOUT 3 14 CT CAI 4 13 SS MOUT 5 12 RT IAC 6 11 SSENSE VAOUT 7 10 OVP/EN VFF 8 9 VREF Not to scale Pin Functions PIN NO. NAME I/O DESCRIPTION 4 CAI I Current amplifier noninverting input 3 CAOUT O Current amplifier output 14 CT I Oscillator timing capacitor 16 DRVOUT O Gate drive 1 GND — Ground 6 IAC I 5 MOUT I/O 10 OVP/EN I Overvoltage/enable 2 PKLMT I PFC peak current limit 12 RT I Oscillator charging current 13 SS I Soft-start 7 VAOUT O Voltage amplifier output 15 VCC I Positive supply voltage 8 VFF I Feed-forward voltage 11 SSENSE I Voltage amplifier inverting input 9 VREF O Voltage reference output 4 Current proportional to input voltage Multiplier output and current amplifier inverting input Submit Documentation Feedback Copyright © 2011–2016, Texas Instruments Incorporated Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A UCC2817A, UCC2818A, UCC3817A, UCC3818A www.ti.com SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 8 Specifications 8.1 Absolute Maximum Ratings over operating free-air temperature range (unless otherwise noted) (1) MIN MAX UNIT 18 V Supply current ICC 20 mA Gate drive current, continuous 0.2 A Gate drive current 1.2 A Input voltage, CAI, MOUT, SS 8 V Input voltage, PKLMT 5 V Input voltage, VSENSE, OVP/EN 10 V Input current, RT, IAC, PKLMT 10 mA Input current, VCC (no switching) 20 mA 1 W 300 °C Supply voltage VCC Maximum negative voltage, DRVOUT, PKLMT, MOUT –0.5 V Power dissipation Lead temperature, Tsol (soldering, 10 seconds) Power dissipation 1 W Junction temperature, TJ –55 150 °C Storage temperature, Tstg –65 150 °C (1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. 8.2 ESD Ratings VALUE Human-body model (HBM), per ANSI/ESDA/JEDEC JS-001 V(ESD) (1) (2) Electrostatic discharge (1) UNIT ±2000 Charged-device model (CDM), per JEDEC specification JESD22C101 (2) V ±1500 JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. 8.3 Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted) MIN NOM MAX UNIT VCC Input voltage 12 18 VSENSE Input sense voltage 7.5 10 V 1.36 10 mA Input current for oscillator Copyright © 2011–2016, Texas Instruments Incorporated V Submit Documentation Feedback Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A 5 UCC2817A, UCC2818A, UCC3817A, UCC3818A SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 www.ti.com 8.4 Thermal Information UCCx81xA THERMAL METRIC (1) D (SOIC) N (PDIP) PW (TSSOP) 16 PINS 16 PINS 16 PINS UNIT RθJA Junction-to-ambient thermal resistance 73.9 49.3 98.9 °C/W RθJC(top) Junction-to-case (top) thermal resistance 33.5 38.9 30.2 °C/W RθJB Junction-to-board thermal resistance 31.4 29.4 44.8 °C/W ψJT Junction-to-top characterization parameter 5.8 18.9 1.9 °C/W ψJB Junction-to-board characterization parameter 31.1 29.2 44.1 °C/W (1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report. 8.5 Electrical Characteristics TA = 0°C to 70°C for the UCC3817A and TA = –40°C to 85°C for the UCC2817A, TA = TJ, VCC = 12 V, RT = 22 kΩ, CT = 270 pF, (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT 150 300 µA 4 6 mA 16.6 SUPPLY CURRENT SECTION Supply current, OFF VCC = (VCC turnon threshold –0.3 V) Supply current, ON VCC = 12 V, No load on DRVOUT 2 UVLO SECTION VCC turnon threshold (UCCx817) 15.4 16 VCC turnoff threshold (UCCx817) 9.4 9.7 UVLO hysteresis (UCCx817) V V 5.8 6.3 15.4 17 17.5 V VCC turnon threshold (UCCx818) 9.7 10.2 10.8 V VCC turnoff threshold (UCCx818) 9.4 9.7 V UVLO hysteresis (UCCx818) 0.3 0.5 V TA = 0°C to 70°C 7.387 7.5 7.613 TA = -–40°C to 85°C 7.369 7.5 7.631 50 200 Maximum shunt voltage (UCCx817) IVCC = 10 mA V VOLTAGE AMPLIFIER SECTION Input voltage V VSENSE bias current VSENSE = VREF, VAOUT = 2.5 V Open-loop gain VAOUT = 2 V to 5 V 50 90 nA High-level output voltage IL = –150 µA 5.3 5.5 5.6 V Low-level output voltage IL = 150 µA 0 50 150 mV VREF +0.48 VREF +0.50 VREF +0.52 Hysteresis 300 500 600 mV Enable threshold 1.7 1.9 2.1 V Enable hysteresis 0.1 0. 0.3 V –3.5 0 2.5 mV dB OVER VOLTAGE PROTECTION AND ENABLE SECTION Over voltage reference V CURRENT AMPLIFIER SECTION Input offset voltage VCM = 0 V, VCAOUT = 3 V Input bias current VCM = 0 V, VCAOUT = 3 V –50 –100 nA Input offset current VCM = 0 V, VCAOUT = 3 V 25 100 nA Open loop gain VCM = 0 V, VCAOUT = 2 V to 5 V 90 Common-mode output voltage VCM = 0 V to 1.5 V, VCAOUT = 3 V 60 80 High-level output voltage IL = –120 mA 5.6 6.5 6.8 VV Low-level output voltage IL = 1 mA 0.1 0.2 0.5 MHz Gain bandwidth product See (1) 6 (1) dB dB 2.5 Ensured by design, not production tested. Submit Documentation Feedback Copyright © 2011–2016, Texas Instruments Incorporated Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A UCC2817A, UCC2818A, UCC3817A, UCC3818A www.ti.com SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 Electrical Characteristics (continued) TA = 0°C to 70°C for the UCC3817A and TA = –40°C to 85°C for the UCC2817A, TA = TJ, VCC = 12 V, RT = 22 kΩ, CT = 270 pF, (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX TA = 0°C to 70°C 7.387 7.5 7.613 TA = -–40°C to 85°C 7.369 7.5 7.631 IREF = 1 mA to 2 mA 0 UNIT VOLTAGE REFERENCE SECTION Input voltage Load regulation (2) 0 V 10 mV Line regulation VCC = 10.8 to 15 V 10 mV Short-circuit current VREF = 0 V –20 –25 –50 mA Initial accuracy TA = 25°C 85 100 115 kHz Voltage stability VCC = 10.8 to 15 V Total variation Line, temp OSCILLATOR SECTION –1% 1% 80 120 kHz Ramp peak voltage 4.5 5 5.5 V Ramp amplitude voltage (peak to peak) 3.5 4 4.5 V 15 mV ns PEAK CURRENT LIMIT SECTION PKLMT reference voltage –15 PKLMT propagation delay 150 350 500 MULTIPLIER SECTION IMOUT, high line, low power output current, (0°C to 85°C) IAC = 500 µA, VFF = 4.7 V, VAOUT = 1.25 V 0 –6 –20 IMOUT, high line, low power output current, (–40°C to 85°C) IAC = 500 µA, VFF = 4.7 V, VAOUT = 1.25 V 0 –6 –23 IMOUT, high line, low power output current IAC = 500 µA, VFF = 4.7 V, VAOUT = 5 V –70 –90 –105 –10 –19 –50 IMOUT, low line, low power output current IAC = 150 µA, VFF = 1.4 V, VAOUT = 1.25 V µA IMOUT, low line, high power output current IAC = 150 µA, VFF = 1.4 V, VAOUT = 5 V –268 –300 –345 IMOUT, IAC limited output current IAC = 150 µA, VFF = 1.3 V, VAOUT = 5 V –250 –300 –400 Gain constant (K) IAC = 150 µA, VFF = 1.3 V, VAOUT = 2.5 V 0.5 1 1.5 IAC = 150 µA, VFF = 1.4 V, VAOUT = 0.25 V 0 –2 IAC = 500 µA, VFF = 4.7 V, VAOUT = 0.25 V 0 –2 IMOUT, zero current, (0°C to 85°C) IAC = 500 µA, VFF = 4.7 V, VAOUT = 0.5 V 0 –3 IMOUT, zero current, (–40°C to 85°C) IAC = 500 µA, VFF = 4.7 V, VAOUT = 0.5 V 0 –3.5 Power limit (IMOUT x VFF) IAC = 150 µA, VFF = 1.4 V, VAOUT = 5 V –375 –420 –485 µW IAC = 300 µA –140 –150 –160 µA –6 –10 –16 µA IMOUT, zero current 1/V µA µA FEED-FORWARD SECTION VFF output current SOFT START SECTION SS charge current GATE DRIVER SECTION Pullup resistance IO = –100 mA to –200 mA 9 12 Pulldown resistance IO = 100 mA 4 10 Output rise time CL = 1 nF, RL = 10 Ω, VDRVOUT = 0.7 V to 9 V 25 50 Output fall time CL = 1 nF, RL = 10 Ω, VDRVOUT = 9 V to 0.7 V 10 50 95% 99% Maximum duty cycle Minimum controlled duty cycle 93% At 100 kHz Ω ns 2% ZERO POWER SECTION Zero power comparator threshold (2) Measured on VAOUT 0.2 0.33 0.5 V Reference variation for VCC < 10.8 V is shown in Figure 12. Copyright © 2011–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A 7 UCC2817A, UCC2818A, UCC3817A, UCC3818A SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 www.ti.com 8.6 Typical Characteristics 100 1.2 VIN = 85 V VIN = 175 V VIN = 265 V 1.12 95 1.04 90 Power Factor Efficiency (%) 0.96 85 0.88 0.8 0.72 0.64 80 0.56 VIN = 85 V VIN = 175 V VIN = 265 V 75 25 50 75 100 125 150 175 Output Power 200 225 Figure 1. Efficiency vs Output Power 8 Submit Documentation Feedback 0.48 250 D001 0.4 25 50 75 100 125 150 175 200 Output Power (W) 225 250 275 D001 Figure 2. Power Factor vs Output Power Copyright © 2011–2016, Texas Instruments Incorporated Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A UCC2817A, UCC2818A, UCC3817A, UCC3818A www.ti.com SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 9 Detailed Description 9.1 Overview The UCC3817A and the UCC3818A family of products provides PFC controllers all the necessary functions for achieving near unity PFC. The UCC3817A and UCC3818A, while being pin-compatible with other industry controllers providing similar functionality, offer many feature enhancements and tighter specifications, leading to an overall reduction in system implementation cost. The system performance is enhanced by incorporating many innovative features such as average current-mode control which maintains stable noise immune low distortion sinusoidal current. Also, the IC features a leading edge modulation which when synchronized properly with a second stage DC-DC converter can reduce the ripple current on the output capacitor thereby increasing the overall lifetime of the power supply. In addition to these features, the key difference between the UCC281xA and the UCC381xA is that the UCC2817A can work over the extended temperature range of –40 to 85°C as opposed to 0 to 70°C in the case of the UCC3817A. 9.2 Functional Block Diagram VCC 15 OVP/EN 10 16 V (FOR UCC3817A ONLY) SS 13 VAOUT 7 1.9 V VSENSE 11 7.5 V VFF í í VOLTAGE ERROR AMP + VREF 10.5 V/10 V (UCC3818A) ZERO POWER VCC í + X ÷ MULT X CURRENT AMP 8.0 V + OVP í í í + PWM S + X2 8 9 UVLO 16 V/10 V (UCC3817A) ENABLE + 0.33 V 7.5 V REFERENCE DRVOUT 1 GND 2 PKLMT PWM LATCH OSC R CLK MIRROR 2:1 16 Q R CLK IAC OSCILLATOR 6 í + MOUT 5 4 3 12 14 CAI CAOUT RT CT Copyright © 2016, Texas Instruments Incorporated 9.3 Feature Description 9.3.1 Reference Section and Error Amplifier The reference is a highly accurate 7-V reference with an accuracy of the reference is 1.5%. The error amplifier is a classic voltage error amplifier and has a short circuit current capability of 20 mA. 9.3.2 Zero Power Block When the output of the zero power comparator goes below 2.3 V, the zero power comparator latches the gate drive signal low. Copyright © 2011–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A 9 UCC2817A, UCC2818A, UCC3817A, UCC3818A SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 www.ti.com Feature Description (continued) 9.3.3 Multiplier The multiplier has 3 inputs. The inputs to the multiplier are VAOUT, the voltage amplifier error signal, IIAC, a representation of the input rectified AC line voltage, and an input voltage feedforward signal, VVFF. The multiplier performs the calculation in Equation 1. IMOUNT = IAC × (VVAOUT – 1) / (K × VVff2) where • K = 1/V (1) As the multiplier output is a current, this is a high-impedance input so the amplifier can be configured as a differential amplifier. This configuration improves noise immunity and allows for the leading-edge modulation operation. 9.3.4 Output Overvoltage Protection When the output voltage exceeds the OVP threshold, the IC stops switching. The OVP reference is at 1.07%. There is also a 500 mV of hysteresis at the pin. 9.3.5 Pin Descriptions 9.3.5.1 CAI Place a resistor between this pin and the GND side of current sense resistor. This input and the inverting input (MOUT) remain functional down to and below GND. 9.3.5.2 CAOUT This is the output of a wide bandwidth operational amplifier that senses line current and commands the PFC pulse-width modulator (PWM) to force the correct duty cycle. Compensation components are placed between CAOUT and MOUT. 9.3.5.3 CT A capacitor from CT to GND sets the PWM oscillator frequency according to Equation 2: § 0.6 · f |¨ ¸ © RT u CT ¹ (2) The lead from the oscillator timing capacitor to GND should be as short and direct as possible. 9.3.5.4 DRVOUT The output drive for the boost switch is a totem-pole MOSFET gate driver on DRVOUT. To avoid the excessive overshoot of the DRVOUT while driving a capacitive load, a series gate current-limiting/damping resistor is recommended to prevent interaction between the gate impedance and the output driver. The value of the series gate resistor is based on the pulldown resistance (Rpulldown which is 4 Ω typical), the maximum VCC voltage (VCC), and the required maximum gate drive current (IMAX). Using Equation 3, a series gate resistance of resistance 11 Ω would be required for a maximum VCC voltage of 18 V and for 1.2 A of maximum sink current. The source current will be limited to approximately 900 mA (based on the Rpullup of 9-Ω typical). RGATE VCC IMAX u Rpulldown IMAX (3) 9.3.5.5 GND All voltages measured with respect to ground. VCC and REF should be bypassed directly to GND with a 0.1-µF or larger ceramic capacitor. 10 Submit Documentation Feedback Copyright © 2011–2016, Texas Instruments Incorporated Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A UCC2817A, UCC2818A, UCC3817A, UCC3818A www.ti.com SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 Feature Description (continued) 9.3.5.6 IAC This input to the analog multiplier is a current proportional to instantaneous line voltage. The multiplier is tailored for very low distortion from this current input (IIAC) to multiplier output. The recommended maximum IIAC is 500 µA. 9.3.5.7 MOUT The output of the analog multiplier and the inverting input of the current amplifier are connected together at MOUT. As the multiplier output is a current, this is a high-impedance input so the amplifier can be configured as a differential amplifier. This configuration improves noise immunity and allows for the leading-edge modulation operation. The multiplier output current is limited to (2 × IIAC). The multiplier output current is given by Equation 4: IIAC u (VVAOUT 1) IMOUT where K= VVFF2 u K (4) 1 V is the multiplier gain constant. 9.3.5.8 OVP/EN A window comparator input that disables the output driver if the boost output voltage is a programmed level above the nominal or disables both the PFC output driver and resets SS if pulled below 1.9 V (typical). 9.3.5.9 PKLMT The threshold for peak limit is 0 V. Use a resistor divider from the negative side of the current sense resistor to VREF to level shift this signal to a voltage level defined by the value of the sense resistor and the peak current limit. Peak current limit is reached when PKLMT voltage falls below 0 V. 9.3.5.10 RT A resistor from RT to GND is used to program oscillator charging current. TI recommends a resistor between 10 kΩ and 100 kΩ. Nominal voltage on this pin is 3 V. 9.3.5.11 SS VSS is discharged for VVCC low conditions. When enabled, SS charges an external capacitor with a current source. This voltage is used as the voltage error signal during start-up, enabling the PWM duty cycle to increase slowly. In the event of a VVCC dropout, the OVP/EN is forced below 1.9 V (typ), SS quickly discharges to disable the PWM. NOTE In an open-loop test circuit, grounding the SS pin does not ensure 0% duty cycle. See the application section for details. 9.3.5.12 VAOUT This is the output of the operational amplifier that regulates output voltage. The voltage amplifier output is internally limited to approximately 5.5 V to prevent overshoot. 9.3.5.13 VCC Connect to a stable source of at least 20 mA from 10 V to 17 V for normal operation. Bypass VCC directly to GND to absorb supply current spikes required to charge external MOSFET gate capacitances. To prevent inadequate gate drive signals, the output devices are inhibited unless VVCC exceeds the upper undervoltage lockout voltage threshold and remains above the lower threshold. Copyright © 2011–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A 11 UCC2817A, UCC2818A, UCC3817A, UCC3818A SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 www.ti.com Feature Description (continued) 9.3.5.14 VFF The RMS voltage signal generated at this pin by mirroring 1/2 of the IIAC into a single pole external filter. At low line, the VFF voltage should be 1.4 V. 9.3.5.15 VSENSE This is normally connected to a compensation network and to the boost converter output through a divider network. 9.3.5.16 VREF VREF is the output of an accurate 7.5-V voltage reference. This output is capable of delivering 20 mA to peripheral circuitry and is internally short-circuit current limited. VREF is disabled and remains at 0 V when VVCC is below the UVLO threshold. Bypass VREF to GND with a 0.1-µF or larger ceramic capacitor for best stability. See Figure 12 and Figure 13 for VREF line and load regulation characteristics. 9.4 Device Functional Modes 9.4.1 Transition Mode Control The boost converter, the most common topology used for power factor correction, can operate in two modes: continuous conduction code (CCM) and discontinuous conduction mode (DCM). Transition mode control, also referred to as critical conduction mode (CRM) or boundary conduction mode, maintains the converter at the boundary between CCM and DCM by adjusting the switching frequency. The CRM converter typically uses a variation of hysteretic control, with the lower boundary equal to zero current. It is a variable frequency control technique that has inherently stable input current control while eliminating reverse recovery rectifier losses. As shown in Figure 3, the switch current is compared to the reference signal (output of the multiplier) directly. This control method has the advantage of simple implementation and good power factor correction. L VAC D Q C Load RIAC IAC ZCD X ÷ MULT X IMO + S R Q Gate Driver Logic VEA + VREF UDG−02124 Figure 3. Basic Block Diagram of CRM Boost PFC 12 Submit Documentation Feedback Copyright © 2011–2016, Texas Instruments Incorporated Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A UCC2817A, UCC2818A, UCC3817A, UCC3818A www.ti.com SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 Device Functional Modes (continued) The power stage equations and the transfer functions of the CRM are the same as the CCM. However, implementations of the control functions are different. Transition mode forces the inductor current to operate just at the border of CCM and DCM. The current profile is also different, and affects the component power loss and filtering requirements. The peak current in the CRM boost is twice the amplitude of CCM, leading to higher conduction losses. The peak-to-peak ripple is twice the average current, which affects MOSFET switching losses and magnetics ac losses. IAVERAGE (a) CCM IPEAK IAVERAGE (b) DCM IPEAK IAVERAGE Note: Operating Frequency >> 120 Hz (C) CRM UDG−02123 Figure 4. PFC Inductor Current Profiles For low to medium power applications up to approximately 300 W, the CRM boost has an advantage in losses. The filtering requirement is not severe, and therefore is not a disadvantage. For medium to higher power applications, where the input filter requirements dominate the size of the magnetics, the CCM boost is a good choice due to lower peak currents (which reduces conduction losses) and lower ripple current (which reduces filter requirements). The main tradeoff in using CRM boost is lower losses due to no reverse recovery in the boost diode vs higher ripple and peak currents. Copyright © 2011–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A 13 UCC2817A, UCC2818A, UCC3817A, UCC3818A SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 www.ti.com 10 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 10.1 Application Information The UCC3817A is a BiCMOS average current mode boost controller for high power factor, high efficiency preregulator power supplies. Figure 5 shows the UCC3817A in a 250-W PFC preregulator circuit. Off-line switching power converters normally have an input current that is not sinusoidal. The input current waveform has a high harmonic content because current is drawn in pulses at the peaks of the input voltage waveform. An active power factor correction circuit programs the input current to follow the line voltage, forcing the converter to look like a resistive load to the line. A resistive load has 05 phase displacement between the current and voltage waveforms. Power factor can be defined in terms of the phase angle between two sinusoidal waveforms of the same frequency: PF cos 4 (5) Therefore, a purely resistive load would have a power factor of 1. In practice, power factors of 0.999 with THD (total harmonic distortion) of less than 3% are possible with a well-designed circuit. See the following guidelines for designing PFC boost converters using the UCC3817A. NOTE Schottky diodes, D5 and D6, are required to protect the PFC controller from electrical over stress during system power up. 14 Submit Documentation Feedback Copyright © 2011–2016, Texas Instruments Incorporated Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A UCC2817A, UCC2818A, UCC3817A, UCC3818A www.ti.com SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 10.2 Typical Application C10 1 µF R16 100 Ÿ C11 1 µF VCC R21 383 k D7 R15 24 k R13 383 k D8 L1 1mH IAC R18 24 k AC2 + C14 1.5 µF 400V VLINE 85í270 VAC VO D1 8A, 600V F1 D2 6A, 600V C13 0.47µ F 600V R14 0.25 Ÿ 3W 6A 600V VOUT C12 385VíDC 220µ F 450V Q1 IRFP450 D3 AC1 í R17 20 Ÿ UCC3817A R9 4.02 k R12 2k R10 4.02 k 1 GND DRVOUT 16 2 PKLIMIT 3 CAOUT 4 CAI 5 MOUT CT 14 6 IAC SS 13 RT 12 VSENSE 11 D4 VCC VCC D5 R11 10 k VREF R8 12 k C3 1µ F CER 15 C2 100 µF AI EI C1 560 pF C9 1.2 nF C4 0.01 µF C8 270 pF R1 12 k C7 150 nF D6 R7 100 k C15 2.2 µF 7 VAOUT 8 VFF R3 20 k R2 499 k C6 2.2 µF R20 274 k OVP/EN 10 VREF 9 R6 30 k C5 1 µF VO R19 499 k R4 249 k R5 10 k VREF Copyright © 2016, Texas Instruments Incorporated Figure 5. Typical Application Circuit 10.2.1 Design Requirements Table 3 lists the parameters for this application. Table 3. Design Parameters PARAMETER VIN TEST CONDITIONS Input RMS voltage MIN TYP 85 MAX 270 UNIT V Input frequency 50/60 VOUT Output Voltage 385 POUT Output Power 250 W 16 ms Holdup Time All line and load conditions Efficiency Efficiency at 85 Vrms, 100% Load THD at Low Line 85 Vrms = 100% Load 5% THD at High Line 265 Vrms, 100% Load 15% Copyright © 2011–2016, Texas Instruments Incorporated Hz 420 V 91% Submit Documentation Feedback Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A 15 UCC2817A, UCC2818A, UCC3817A, UCC3818A SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 www.ti.com 10.2.2 Detailed Design Procedure 10.2.2.1 Power Stage 10.2.2.1.1 LBOOST The boost inductor value is determined by Equation 6: VIN(min) u D LBOOST 'I u fs (6) where D is the duty cycle, DI is the inductor ripple current and fS is the switching frequency. For the example circuit a switching frequency of 100 kHz, a ripple current of 875 mA, a maximum duty cycle of 0.688 and a minimum input voltage of 85 VRMS gives us a boost inductor value of about 1 mH. The values used in this equation are at the peak of low line, where the inductor current and its ripple are at a maximum. 10.2.2.1.2 COUT Two main criteria, the capacitance and the voltage rating, dictate the selection of the output capacitor. The value of capacitance is determined by the holdup time required for supporting the load after input ac voltage is removed. Holdup is the amount of time that the output stays in regulation after the input has been removed. For this circuit, the desired holdup time is approximately 16 ms. Expressing the capacitor value in terms of output power, output voltage, and holdup time gives Equation 7: COUT 2 u POUT u 't VOUT 2 VOUT(min)2 (7) In practice, the calculated minimum capacitor value may be inadequate because output ripple voltage specifications limit the amount of allowable output capacitor ESR. Attaining a sufficiently low value of ESR often necessitates the use of a much larger capacitor value than calculated. The amount of output capacitor ESR allowed can be determined by dividing the maximum specified output ripple voltage by the inductor ripple current. In this design holdup time was the dominant determining factor and a 220-µF, 450-V capacitor was chosen for the output voltage level of 385 VDC at 250 W. 10.2.2.1.3 Power Switch Selection As in any power supply design, tradeoffs between performance, cost and size have to be made. When selecting a power switch, it can be useful to calculate the total power dissipation in the switch for several different devices at the switching frequencies being considered for the converter. Total power dissipation in the switch is the sum of switching loss and conduction loss. Switching losses are the combination of the gate charge loss, COSS loss and turnon and turnoff losses, as shown in Equation 8, Equation 9, and Equation 10. PGATE = QGATE ´ VGATE ´ f S 1 PCOSS = ´ COSS ´ V 2OFF ´ f S 2 1 PON + POFF = ´ VOFF ´ I L (tON + tOFF )´ f S 2 (8) (9) where • • • • • • • QGATE is the total gate charge VGATE is the gate drive voltage fS is the clock frequency COSS is the drain source capacitance of the MOSFET IL is the peak inductor current tON and tOFF are the switching times (estimated using device parameters RGATE QGD and VTH) and VOFF is the voltage across the switch during the off time, in this case VOFF = VOUT (10) Conduction loss is calculated with Equation 11 as the product of the RDS(on) of the switch (at the worst case junction temperature) and the square of RMS current: 16 Submit Documentation Feedback Copyright © 2011–2016, Texas Instruments Incorporated Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A UCC2817A, UCC2818A, UCC3817A, UCC3818A www.ti.com SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 PCOND = RDS ( on ) ´ K ´ I 2 RMS where • K is the temperature factor found in the manufacturer's RDS(on) vs. junction temperature curves (11) Calculating these losses and plotting against frequency gives a curve that enables the designer to determine either which manufacturer's device has the best performance at the desired switching frequency, or which switching frequency has the least total loss for a particular power switch. For this design example an IRFP450 HEXFET from International Rectifier was chosen because of its low RDS(on) and its VDSS rating. The IRFP450's RDS(on) of 0.4 Ω and the maximum VDSS of 500 V made it an ideal choice. An excellent review of this procedure can be found in the Unitrode Power Supply Design Seminar SEM1200, Topic 6, Design Review: 140 W, [Multiple Output High Density DC/DC Converter]. 10.2.2.2 Soft Start The soft-start circuitry is used to prevent overshoot of the output voltage during start-up. This is accomplished by bringing up the voltage amplifier's output (VVAOUT) slowly which allows for the PWM duty cycle to increase slowly. Use the following equation to select a capacitor for the soft-start pin. In this example tDELAY is equal to 7.5 ms, which would yield a CSS of 10 nF. 10 PA u tDELAY 7.5V CSS (12) In an open-loop test circuit, shorting the soft-start pin to ground does not ensure 0% duty cycle. This is due to the current amplifiers input offset voltage, which could force the current amplifier output high or low depending on the polarity of the offset voltage. However, in the typical application there is sufficient amount of inrush and bias current to overcome the current amplifier's offset voltage. 10.2.2.3 Multiplier The output of the multiplier of the UCC3817A is a signal representing the desired input line current. It is an input to the current amplifier, which programs the current loop to control the input current to give high power factor operation. As such, the proper functioning of the multiplier is key to the success of the design. The inputs to the multiplier are VAOUT, the voltage amplifier error signal, IIAC, a representation of the input rectified ac line voltage, and an input voltage feedforward signal, VVFF. The output of the multiplier, IMOUT, can be expressed as shown in Equation 13. IMOUT IIAC u VVAOUT 1 K u VVFF2 where • K is a constant typically equal to 1 / V. (13) The Electrical Characteristics table covers all the required operating conditions for designing with the multiplier. Additionally, curves in Figure 14, Figure 15, and Figure 16 provide typical multiplier characteristics over its entire operating range. The IIAC signal is obtained through a high-value resistor connected between the rectified ac line and the IAC pin of the UCC3817A and UCC3818A. This resistor (RIAC) is sized to give the maximum IIAC current at high line. For the UCC3817A and UCC3818A the maximum IIAC current is about 500 mA. A higher current than this can drive the multiplier out of its linear range. A smaller current level is functional, but noise can become an issue, especially at low input line. Assuming a universal line operation of 85 VRMS to 265 VRMS gives a RIAC value of 750 kΩ. Because of voltage rating constraints of standard 1/4-W resistor, use a combination of lower value resistors connected in series to give the required resistance and distribute the high voltage amongst the resistors. For this design example two 383-kΩ resistors were used in series. Copyright © 2011–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A 17 UCC2817A, UCC2818A, UCC3817A, UCC3818A SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 www.ti.com The current into the IAC pin is mirrored internally to the VFF pin where it is filtered to produce a voltage feed forward signal proportional to line voltage. The VFF voltage is used to keep the power stage gain constant; and to provide input power limiting. See Texas Instruments application note Unitrode - UC3854A/B and UC3855A/B Provide Power Limiting With Sinusoidal Input Current for PFC Front Ends (SLUA196) for a detailed explanation on how the VFF pin provides power limiting. Equation 14 can be used to size the VFF resistor (RVFF) to provide power limiting where VIN(min) is the minimum RMS input voltage and RIAC is the total resistance connected between the IAC pin and the rectified line voltage. RVFF 1.4 V | 30 k: VIN(min) u 0.9 2 u RIAC (14) Because the VFF voltage is generated from line voltage it needs to be adequately filtered to reduce total harmonic distortion caused by the 120 Hz rectified line voltage. Refer to the Unitrode Power Supply Design Seminar, SEM-700 Topic 7, [Optimizing the Design of a High Power Factor Preregulator.] A single pole filter was adequate for this design. Assuming that an allocation of 1.5% total harmonic distortion from this input is allowed, and that the second harmonic ripple is 66% of the input ac line voltage, the amount of attenuation required by this filter is: 1.5% 66% 0.022 (15) With a ripple frequency (fR) of 120 Hz and an attenuation of 0.022 requires that the pole of the filter (fP) be placed at: fP 120 Hz u 0.022 | 2.6 Hz (16) Equation 17 can be used to select the filter capacitor (CVFF) required to produce the desired low pass filter. CVFF 1 | 2.2 PF 2 u S u RVFF u fP (17) The RMOUT resistor is sized to match the maximum current through the sense resistor to the maximum multiplier current. The maximum multiplier current, or IMOUT(max), can be determined by Equation 18: IMOUT(max) IIAC @ VIN(min) u VVAOUT(max) 1 V K u VVFF2 (min) (18) IMOUT(max) for this design is approximately 315 mA. The RMOUT resistor can then be determined by Equation 19: RMOUT VRSENSE IMOUT(max) (19) In this example VRSENSE was selected to give a dynamic operating range of 1.25 V, which gives an RMOUT of roughly 3.91 kΩ. 10.2.2.4 Voltage Loop The second major source of harmonic distortion is the ripple on the output capacitor at the second harmonic of the line frequency. This ripple is fed back through the error amplifier and appears as a 3rd harmonic ripple at the input to the multiplier. The voltage loop must be compensated not just for stability but also to attenuate the contribution of this ripple to the total harmonic distortion of the system (see Figure 6). 18 Submit Documentation Feedback Copyright © 2011–2016, Texas Instruments Incorporated Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A UCC2817A, UCC2818A, UCC3817A, UCC3818A www.ti.com SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 Cf VOUT CZ Rf RIN ± RD + VREF Figure 6. Voltage Amplifier Configuration The gain of the voltage amplifier, GVA, can be determined by first calculating the amount of ripple present on the output capacitor. The peak value of the second harmonic voltage is given by Equation 20. VOPK PIN 2 Su fR u COUT u VOUT (20) In this example VOPK is equal to 3.91 V. Assuming an allowable contribution of 0.75% (1.5% peak to peak) from the voltage loop to the total harmonic distortion budget we set the gain equal to Equation 21. ( 'VVAOUT) 0.015 GVA 2 u VOPK where • ΔVVAOUT is the effective output voltage range of the error amplifier (5 V for the UCC3817A). (21) The network needed to realize this filter is comprised of an input resistor, RIN, and feedback components Cf, CZ, and Rf. The value of RIN is already determined because of its function as one half of a resistor divider from VOUT feeding back to the voltage amplifier for output voltage regulation. In this case the value was chosen to be 1 MΩ. This high value was chosen to reduce power dissipation in the resistor. In practice, the resistor value would be realized by the use of two 500-kΩ resistors in series because of the voltage rating constraints of most standard 1/4-W resistors. The value of Cf is determined by Equation 22. Cf 1 (2 S u fR u GVA u RIN) (22) In this example Cf equals 150 nF. Resistor Rf sets the dc gain of the error amplifier and thus determines the frequency of the pole of the error amplifier. The location of the pole can be found by setting the gain of the loop equation to one and solving for the crossover frequency. The frequency, expressed in terms of input power, can be calculated by Equation 23. PIN fVI2 2S 2 u 'VVAOUT u VOUT u RIN u COUT u Cf (23) fVI for this converter is 10 Hz. A derivation of this equation can be found in the Unitrode Power Supply Design Seminar SEM1000, Topic 1, [A 250-kHz, 500-W Power Factor Correction Circuit Employing Zero Voltage Transitions]. Solving for Rf becomes Equation 24. Rf 1 2S u fVI u Cf (24) or Rf equals 100 kΩ. Copyright © 2011–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A 19 UCC2817A, UCC2818A, UCC3817A, UCC3818A SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 www.ti.com Due to the low output impedance of the voltage amplifier, capacitor CZ was added in series with RF to reduce loading on the voltage divider. To ensure the voltage loop crossed over at fVI, CZ was selected to add a zero at a 10th of fVI. For this design, a 2.2-µF capacitor was chosen for CZ. Equation 25 can be used to calculate CZ. CZ 1 fVI u Rf 2uSu 10 (25) 10.2.2.5 Current Loop The gain of the power stage is calculated by Equation 26. GID(s) VOUT u RSENSE s u LBOOST u VP (26) RSENSE has been chosen to give the desired differential voltage for the current sense amplifier at the desired current limit point. In this example, a current limit of 4 A and a reasonable differential voltage to the current amp of 1 V gives a RSENSE value of 0.25 Ω. VP in Equation 26 is the voltage swing of the oscillator ramp, 4 V for the UCC3817A. Setting the crossover frequency of the system to 1/10th of the switching frequency, or 10 kHz, requires a power stage gain at that frequency of 0.383. For the system to have a gain of 1 at the crossover frequency, the current amplifier needs to have a gain of 1/GID at that frequency. GEA, the current amplifier gain is then: GEA 1 GID 1 0.383 2.611 (27) RI is the RMOUT resistor, previously calculated to be 3.9 kΩ. (see Figure 7). The gain of the current amplifier is Rf/RI, so multiplying RI by GEA gives the value of Rf, in this case approximately 12 kΩ. Setting a zero at the crossover frequency and a pole at half the switching frequency completes the current loop compensation. CZ CP 1 2 u S u Rf u fC (28) 1 2 u S u Rf u fs 2 (29) CP CZ Rf RI í CAOUT + Figure 7. Current Loop Compensation The UCC3817A current amplifier has the input from the multiplier applied to the inverting input. This change in architecture from previous Texas Instruments PFC controllers improves noise immunity in the current amplifier. It also adds a phase inversion into the control loop. The UCC3817A takes advantage of this phase inversion to implement leading-edge duty cycle modulation. Synchronizing a boost PFC controller to a downstream dc-to-dc controller reduces the ripple current seen by the bulk capacitor between stages, reducing capacitor size and cost and reducing EMI. This is explained in greater detail in the following section. The UCC3817A current amplifier configuration is shown in Figure 8. 20 Submit Documentation Feedback Copyright © 2011–2016, Texas Instruments Incorporated Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A UCC2817A, UCC2818A, UCC3817A, UCC3818A www.ti.com SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 L BOOST VOUT í R SENSE Q + BOOST Zf PWM MULT CA COMPARATOR í + í + Figure 8. UCC3817A Current Amplifier Configuration 10.2.2.6 Start-Up The UCC3818A version of the device is intended to have VCC connected to a 12-V supply voltage. The UCC3817A has an internal shunt regulator enabling the device to be powered from bootstrap circuitry as shown in the typical application circuit of Figure 5. The current drawn by the UCC3817A during undervoltage lockout, or start-up current, is typically 150 µA. Once VCC is above the UVLO threshold, the device is enabled and draws 4 mA typically. A resistor connected between the rectified ac line voltage and the VCC pin provides current to the shunt regulator during power up. Once the circuit is operational, the bootstrap winding of the inductor provides the VCC voltage. Sizing of the start-up resistor is determined by the start-up time requirement of the system design. IC R C 'V 't (30) VRMS u (0.9) IC where • • • IC is the charge current C is the total capacitance at the VCC pin ΔV is the UVLO threshold and Δt is the allowed start-up time (31) Assuming a 1 second allowed start-up time, a 16-V UVLO threshold, and a total VCC capacitance of 100 µF, a resistor value of 51 kΩ is required at a low line input voltage of 85 VRMS. The IC start-up current is sufficiently small as to be ignored in sizing the start-up resistor. 10.2.2.7 Capacitor Ripple Reduction For a power system where the PFC boost converter is followed by a dc-to-dc converter stage, there are benefits to synchronizing the two converters. In addition to the usual advantages such as noise reduction and stability, proper synchronization can significantly reduce the ripple currents in the boost circuit's output capacitor. Figure 9 helps illustrate the impact of proper synchronization by showing a PFC boost converter together with the simplified input stage of a forward converter. The capacitor current during a single switching cycle depends on the status of the switches Q1 and Q2 and is shown in Figure 10. It can be seen that with a synchronization scheme that maintains conventional trailing-edge modulation on both converters, the capacitor current ripple is highest. The greatest ripple current cancellation is attained when the overlap of Q1 off-time and Q2 on-time is maximized. One method of achieving this is to synchronize the turnon of the boost diode (D1) with the turnon of Copyright © 2011–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A 21 UCC2817A, UCC2818A, UCC3817A, UCC3818A SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 www.ti.com Q2. This approach implies that the boost converter's leading edge is pulse width modulated while the forward converter is modulated with traditional trailing edge PWM. The UCC3817A is designed as a leading edge modulator with easy synchronization to the downstream converter to facilitate this advantage. Table 4 compares the ICB(rms) for D1/Q2 synchronization as offered by UCC3817A vs the ICB(rms) for the other extreme of synchronizing the turnon of Q1 and Q2 for a 200-W power system with a VBST of 385 V. iD1 LIN D1 VBST iQ2 Q2 IL IIN iCB LOAD Q1 CBST Figure 9. Simplified Representation of a 2-Stage PFC Power Supply ON OFF Q1 OFF ON iDi ON OFF Q2 ON OFF iQ2 iCB iCB = iDi - iQ2 Figure 10. Timing Waveforms for Synchronization Scheme Table 4 illustrates that the boost capacitor ripple current can be reduced by about 50% at nominal line and about 30% at high line with the synchronization scheme facilitated by the UCC3817A. Figure 11 shows the suggested technique for synchronizing the UCC3817A to the downstream converter. With this technique, maximum ripple reduction as shown in Figure 10 is achievable. The output capacitance value can be significantly reduced if its choice is dictated by ripple current or the capacitor life can be increased as a result. In cost sensitive designs where holdup time is not critical, this is a significant advantage. Table 4. Effects of Synchronization on Boost Capacitor Current VIN = 85 V 22 VIN = 120 V VIN = 240 V D(Q2) Q1/Q2 D1/Q2 Q1/Q2 D1/Q2 Q1/Q2 D1/Q2 0.35 1.491 A 0.835 A 1.341 A 0.663 A 1.024 A 0.731 A 0.45 1.432A 0.93 A 1.276 A 0.664 A 0.897 A 0.614 A Submit Documentation Feedback Copyright © 2011–2016, Texas Instruments Incorporated Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A UCC2817A, UCC2818A, UCC3817A, UCC3818A www.ti.com SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 An alternative method of synchronization to achieve the same ripple reduction is possible. In this method, the turnon of Q1 is synchronized to the turnoff of Q2. While this method yields almost identical ripple reduction and maintains trailing edge modulation on both converters, the synchronization is much more difficult to achieve and the circuit can become susceptible to noise as the synchronizing edge itself is being modulated. Gate Drive From Down Stream PWM C1 UCC3817A D2 CT CT D1 RT RT Copyright © 2016, Texas Instruments Incorporated Figure 11. Synchronizing the UCC3817A to a Down-Stream Converter 7.60 7.510 7.55 7.505 VREF ± Reference Voltage - V VREF ± Reference Voltage - V 10.2.3 Application Curves 7.50 7.45 7.500 7.495 7.490 7.40 9 10 11 12 13 VCC ± Supply Voltage - V Figure 12. Reference Voltage vs Supply Voltage Copyright © 2011–2016, Texas Instruments Incorporated 14 0 5 10 15 20 25 IVREF ± Reference Current - mA Figure 13. Reference Voltage vs Reference Voltage Submit Documentation Feedback Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A 23 UCC2817A, UCC2818A, UCC3817A, UCC3818A SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 www.ti.com 350 1.5 IAC = 150 µA VFF = 1.4 V 1.3 250 IAC = 150 µA 200 Multiplier Gain - K IMOUT ± Multiplier Output Current - A 300 IAC = 300 µA VFF = 3.0 V 150 1.1 0.9 IAC = 300 µA IAC = 500 µA 100 0.7 50 IAC = 500 µA VFF = 4.7 V 0 0.5 0.0 1.0 2.0 3.0 4.0 5.0 1.0 2.0 3.0 4.0 5.0 VAOUT ± Voltage Error Amplifier Output - V VAOUT ± Voltage Error Amplifier Output - V Figure 14. Multiplier Output Current vs Voltage Error Amplifier Output Figure 15. Multiplier Gain vs Voltage Error Amplifier Output 500 400 (VFF x IMOUT) - W VAOUT = 5 V 300 VAOUT = 4 V 200 VAOUT = 3 V 100 VAOUT = 2 V 0 0.0 1.0 2.0 3.0 4.0 5.0 VFF ± Feedforward Voltage - V Figure 16. Multiplier Constant Power Performance 24 Submit Documentation Feedback Copyright © 2011–2016, Texas Instruments Incorporated Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A UCC2817A, UCC2818A, UCC3817A, UCC3818A www.ti.com SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 11 Power Supply Recommendations The supply voltage for the device comes from VCC pin. This pin must be bypassed with a high-frequency capacitor (greater than 1 µF) and tied to GND. The UCC3817A and UCC2817A has a wide UVLO hysteresis of approximately 6.3 V that allows use of a lower value supply capacitor on this pin for quicker and easier start-up. 12 Layout 12.1 Layout Guidelines 12.1.1 Bias Current The bias voltage is supplied either by an external dedicated DC-DC converter or by an auxiliary winding from the PFC inductor or the 2nd stage DC-DC converter. The bias capacitor should be large enough to maintain sufficient voltage with AC line variations. Connect a 1-µF capacitor between VCC and GND as close to the IC as possible. For wide line voltages, an additional 18-V Zener clamp can also be used. 12.1.2 VREF Connect a capacitor >=0.1 µF between VREF and GND for stability. 12.2 Layout Example D2 V0 HIGH TEMPERATURE - SEE EVM WARNINGS AND RESTRICTIONS R18 R15 GND HS1 D1 D7 Q1 R14 HIGH VOLTAGE SEE EVM WARNINGS AND RESTRICTIONS C12 XL1 C10 D8 R16 R10 L1 C11 R9 C13 AC2 R17 R11 C9 C8 R13 D3 XC12 AC1 GND C2 R21 R12 U1 D4 C3 R22 C1 C4 R8 C15 C14 C7 C6 FA1 UCC3817 EVALUATION BOARD R7 C5 D5 D6 HIGH VOLTAGE SEE EVM WARNINGS AND RESTRICTIONS VCC SYNC R1 R2 R19 R3 R4 R20 R5 R6 Figure 17. UCC3817EVM Evaluation Board Layout Assembly Copyright © 2011–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A 25 UCC2817A, UCC2818A, UCC3817A, UCC3818A SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 www.ti.com 13 Device and Documentation Support 13.1 Documentation Support 13.1.1 Related Documentation For related documentation see the following: 1. Differences Between UCC3817A/18A/19A and UCC3817/18/19 (SLUA294) 2. UCC3817 BiCMOS Power Factor Preregulator Evaluation Board (SLUU077) 3. Synchronizing a PFC Controller from a Down Stream Controller Gate Drive (SLUA245) 4. Seminar topic, High Power Factor Switching Preregulator Design Optimization, L.H. Dixon, SEM-700,1990. 5. Seminar topic, High Power Factor Preregulator for Off-line Supplies, L.H. Dixon, SEM-600, 1988. 13.2 Related Links The table below lists quick access links. Categories include technical documents, support and community resources, tools and software, and quick access to sample or buy. Table 5. Related Links PARTS PRODUCT FOLDER SAMPLE & BUY TECHNICAL DOCUMENTS TOOLS & SOFTWARE SUPPORT & COMMUNITY UCC2817A Click here Click here Click here Click here Click here UCC2818A Click here Click here Click here Click here Click here UCC3817A Click here Click here Click here Click here Click here UCC3818A Click here Click here Click here Click here Click here 13.3 Receiving Notification of Documentation Updates To receive notification of documentation updates, navigate to the device product folder on ti.com. In the upper right corner, click on Alert me to register and receive a weekly digest of any product information that has changed. For change details, review the revision history included in any revised document. 13.4 Community Resource The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help solve problems with fellow engineers. Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and contact information for technical support. 13.5 Trademarks E2E is a trademark of Texas Instruments. All other trademarks are the property of their respective owners. 13.6 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 13.7 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 26 Submit Documentation Feedback Copyright © 2011–2016, Texas Instruments Incorporated Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A UCC2817A, UCC2818A, UCC3817A, UCC3818A www.ti.com SLUS577D – NOVEMBER 2011 – REVISED AUGUST 2016 14 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Copyright © 2011–2016, Texas Instruments Incorporated Submit Documentation Feedback Product Folder Links: UCC2817A UCC2818A UCC3817A UCC3818A 27 PACKAGE OPTION ADDENDUM www.ti.com 13-Aug-2021 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) (6) (1) UCC2817AD ACTIVE SOIC D 16 40 RoHS & Green NIPDAU Level-1-260C-UNLIM -40 to 85 UCC2817AD UCC2817ADR ACTIVE SOIC D 16 2500 RoHS & Green NIPDAU Level-1-260C-UNLIM -40 to 85 UCC2817AD UCC2817AN ACTIVE PDIP N 16 25 RoHS & Green NIPDAU N / A for Pkg Type -40 to 85 UCC2817AN UCC2817APW ACTIVE TSSOP PW 16 90 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 2817A UCC2817APWR ACTIVE TSSOP PW 16 2000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 2817A UCC2818AD ACTIVE SOIC D 16 40 RoHS & Green NIPDAU Level-1-260C-UNLIM -40 to 85 UCC2818AD UCC2818ADR ACTIVE SOIC D 16 2500 RoHS & Green NIPDAU Level-1-260C-UNLIM -40 to 85 UCC2818AD UCC2818AN ACTIVE PDIP N 16 25 RoHS & Green NIPDAU N / A for Pkg Type -40 to 85 UCC2818AN UCC2818APW ACTIVE TSSOP PW 16 90 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 2818A UCC2818APWR ACTIVE TSSOP PW 16 2000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 2818A UCC2818APWRG4 ACTIVE TSSOP PW 16 2000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 2818A UCC3817AD ACTIVE SOIC D 16 40 RoHS & Green NIPDAU Level-1-260C-UNLIM 0 to 70 UCC3817AD UCC3817ADR ACTIVE SOIC D 16 2500 RoHS & Green NIPDAU Level-1-260C-UNLIM 0 to 70 UCC3817AD UCC3817AN ACTIVE PDIP N 16 25 RoHS & Green NIPDAU N / A for Pkg Type 0 to 70 UCC3817AN UCC3818AD ACTIVE SOIC D 16 40 RoHS & Green NIPDAU Level-1-260C-UNLIM 0 to 70 UCC3818AD UCC3818ADR ACTIVE SOIC D 16 2500 RoHS & Green NIPDAU Level-1-260C-UNLIM 0 to 70 UCC3818AD UCC3818AN ACTIVE PDIP N 16 25 RoHS & Green NIPDAU N / A for Pkg Type 0 to 70 UCC3818AN UCC3818APW ACTIVE TSSOP PW 16 90 RoHS & Green NIPDAU Level-2-260C-1 YEAR 0 to 70 3818A UCC3818APWR ACTIVE TSSOP PW 16 2000 RoHS & Green NIPDAU Level-2-260C-1 YEAR 0 to 70 3818A The marketing status values are defined as follows: Addendum-Page 1 Samples PACKAGE OPTION ADDENDUM www.ti.com 13-Aug-2021 ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of
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