Using the UCC28630EVM-572
User's Guide
Literature Number: SLUUAX9B
February 2014 – Revised April 2015
User's Guide
SLUUAX9B – February 2014 – Revised April 2015
UCC28630EVM-572, 65-W Nominal, 130-W Peak,
Primary-Side Regulated Adapter Module
1
Introduction
The UCC28630EVM-572 evaluation module is a 65-W nominal, 130-W peak off-line flyback converter. It
provides constant-voltage (CV) and constant-current (CC) output regulation using the bias winding to
sense a scaled proportion of the output voltage and the primary current sense resistor to sense a scaled
version of the secondary current. Output voltage regulation within 1% is maintained down to no-load by
reducing the switching frequency and the device bias current consumption.
2
Description
This evaluation module uses the UCC28630 High-Power Flyback Controller with Primary-Side Regulation
and Peak-Power Mode in a 65-W converter to provide a regulated output voltage of 19.5 V. The input
accepts a voltage range of 90 VAC to 265 VAC. The output is designed for 19.5 V when in constant
voltage mode and 3.34-A nominal output current.
The EVM transiently delivers ~7 A of constant charge down to an output voltage of ~12 V. The unit can
only transiently operate at > 140% of the nominal output power. The operation of the overload timer is
explained in detail in the UCC28630 datasheet. Sustained operation above this power level causes the
device to inhibit switching and enter hiccup fault mode until the overload is removed.
The modulation of peak current and frequency results in excellent no-load power ( 88%
• Output Over-Load Timer
• Short Circuit Protection
• Transient Power Delivery of >130 W
• Output Over Voltage Protection
• Input Brown-Out Protection
• Fault Protections Including Over Temperature, Output Over-Voltage and Output Overload, Input
Brownout
• Class B EMI Compliance
CAUTION
High voltage levels are present on the evaluation module whenever it is
energized. Proper precautions must be taken when working with the EVM. The
large bulk capacitors, C5 and C7, and the output capacitors, C11 and C12,
must be completely discharged before the EVM can be handled. Serious injury
can occur if proper safety precautions are not followed.
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3
Electrical Performance Specifications
3
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Electrical Performance Specifications
UCC28630EVM-572 Electrical Performance Specifications
PARAMETER
TEST CONDITIONS
MIN
NOM
MAX
UNITS
90
115/230
265
VRMS
2
ARMS
63
Hz
INPUT CHARACTERISTICS
Voltage range, VIN
Maximum input current
VIN = VIN(min), IOUT = IOUT(max)
Line frequency
47
60/50
No-load power consumption VIN(min) ≤ VIN ≤ VIN(max), IOUT = 0 A
70
mW
AC turn-on voltage
80
VRMS
AC turn-off voltage
65
VRMS
OUTPUT CHARACTERISTICS
(1)
Output voltage, VOUT
VIN(min) ≤ VIN ≤ VIN(max), 0 A ≤ IOUT ≤ IOUT(nom)
18.5
19.5
20.5
V
Output load current, CV
mode
VIN(min) ≤ VIN ≤ VIN(max)
0
3.34
7
A
Output load current, CC
mode, IOUT(max)
VIN(min) ≤ VIN ≤ VIN(max)
7
7.75
A
Output voltage regulation
Line regulation: VIN(min) ≤ VIN ≤ VIN(max), 0A ≤ IOUT
≤ IOUT(nom) (3.34 A)
1%
Load Regulation: 0 A ≤ IOUT ≤ IOUT(nom) (3.34 A)
3
Output voltage ripple
VIN(min) ≤ VIN ≤ VIN(max), 0A ≤ IOUT ≤ IOUT(nom) (3.34
A)
250
Steady-state output over
current threshold, IOCC
VIN(min) ≤ VIN ≤ VIN(max)
5.25
Minimum output voltage, CC VIN(min) ≤ VIN ≤ VIN(max), IOUT = IOUT(max) (7.75 A)
mode
Transient response
undershoot
%
mVpp
IOUT = 10% - 90% IOUT(nom)
11.25
12
18.0
A
V
21.00
V
126.7
kHz
SYSTEMS CHARACTERISTICS
Switching frequency, fSW
Includes frequency dithering
Average efficiency
25%, 50%, 75%, 100% load average at nominal
input voltages
0.2
Operating temperature
(1)
4
88
%
25
ºC
Unless otherwise specified all measurements are taken at the end of a 1.8 m #18 AWG cable across a R&N measurement setup
consisting of a 10-µF aluminum electrolytic capacitor and a 1-µF high-frequency ceramic capacitor.
UCC28630EVM-572, 65-W Nominal, 130-W Peak, Primary-Side Regulated
Adapter Module
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TP2
MAG
J1
C14
1000pF
MAG
88VAC - 230VAC
0.5A - 1.5A
2
1
GND
TP3
ES1D-13-F
200V
D1
NEUTRAL
TP4
39213150000
V1
4.70
R1
C2
22µF
VDD
TP11
C1
0.33µF
3
4
F1
VDD
C3
1µF
D10
2
1
C4
0.1µF
R2
100k
ACB
L1
RLTI-1099
4.5mH
ACA
DRV
100k
R3
D2
1N4007
1000V
4
5
6
8
-
2
~
~
+
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NT1
Net-Tie
-VPRI
1
CS
SD
4
3
2
1
STARPT
GND
RLTI-1098
C7
27µF
1
L2
47.7µH
3
C6
120pF
C15
10pF
R5
1.00k
0
R6
DANGER HIGH VOLTAGE
GND
TP5
BR1
800V
VSENSE
UCC28630D
DRV
VDD
HV
U1
D3
1N4007
1000V
3
LINE
TP1
-VPRI
t°
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C5
100µF
RT1
470k
of net
100
R4
STARPT
R8
39k
DRV
R9
180k
C8
0805
R12
1206
R7
22.6k
MAG
Minimize copper area
-VPRI
VDC
HV
TP6
R11
47.0
STARPT
0
R20
D4
BAV70-V
R10
3.90k
100V
D5
D6
C16
10pF
4.7
R13
MAG
R15
100k
1
+VSW
MURS160-13-F
CS
D9
1SMB5949BT3G
100V
D8
1SMB5947BT3G
82V
2
2
6
1
5
4
R16
0.2
11
10
9
8
also High voltage Net
of VSW net
Minimize copper area
RLTI-1100
T1
TP7
GND
Q1
STF13NM60ND
600V
-VPRI
-VPRI
3
C10
0603
R17
1206
NTST30100CTG
100V
D7
C9
2200pF
-VPRI
Connect 2 pins
of bobbin to
Vsec and Ret nets
VSEC
RET
C11
680µF
R18
8.20k
LED1
Green
TP8
TP9
RET
TP10
+VOUT
C13
1µF
+VOUT
+VOUT
1
C12
680µF
J2
OUTPUT R/A
SOCKET
1
2
18.5V - 20.5V
0A - 7A
4
2
3
4
5
J4
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Schematic
Schematic
Figure 1. Typical Application Circuit for 19.5-V, 65-W Adapter
UCC28630EVM-572, 65-W Nominal, 130-W Peak, Primary-Side Regulated
Adapter Module
5
Test Setup - No Load
5
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Test Setup - No Load
Figure 2 shows the equipment setup when testing at no load. It is important to note in this setup that the
current flowing through the input impedance of the voltmeter does not flow through shunt resistor which is
used to measure the input current of the EVM. This is important because a power meter having an input
impedance of 1 MΩ draws a current of 230 μA at 230 VRMS. This equates to a power dissipation of ~59
mW, it is important that this current is not measured as EVM input current.
Also, do not connect the oscilloscope probes or any other sensing devices to the unit while measuring noload power as these can provide a path for common mode current to flow. This causes an error in the
measurement.
During the no-load test, the power analyzer should be set for long-averaging mode in order to include
several cycles of operation and an appropriate current scale factor when using an external shunt.
Alternatively a power meter with an internal shunt can be used but it must be configured such that the
shunt current is not supplied in series with the EVM input current.
AC SOURCE
-
+
-
-
+
+
VLO ALO AHI Aext
+
VHI
POWER METER
Figure 2. Test Setup
6
UCC28630EVM-572, 65-W Nominal, 130-W Peak, Primary-Side Regulated
Adapter Module
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Test Setup with EVM Under Load
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6
Test Setup with EVM Under Load
Figure 3 shows the equipment test setup when testing with load. Here the voltage sense has been moved
to the other side of the shunt resistance This is because the error in the input current reading caused by
the input impedance of the voltmeter reduces as the input current increases.
However as the input current increases, the voltage drop across the current shunt causes an error in the
voltage measurement with the setup shown in Figure 3. Moving the VLO connection to the opposite side
of the shunt as shown removes this error.
AC SOURCE
-
+
DMM V1
Electronic
Load
DMM A1
Oscilloscope
+
-
Aext ALO AHI VHI
VLO
+
-
+
POWER METER
Figure 3. Test Setup
NOTE: This setup can also be used for no-load testing as long as the power consumption of the
voltmeter is subtracted from the power meter reading.
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Test Setup with EVM Under Load
6.1
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Test Equipment
AC Voltage Source: The input source shall be an isolated variable AC source capable of supplying
between 90 VAC and 265 VAC at no less than 200 W and connected as shown in Figure 2 and Figure 3.
For accurate efficiency calculations, a power meter should be inserted between the AC source and the
EVM as shown in Figure 2 and Figure 3.
Output Load: A programmable electronic load capable of sinking 0 A to 10 A shall be used. For constant
current mode testing of the EVM, the electronic load should be set to constant resistance mode.
Power Meter: A power analyzer shall be capable of measuring low input power, typically less than 5 mW
and a long averaging mode, if low-power standby mode input-power measurements are to be taken.
Multimeters: For highest accuracy, VOUT can be monitored by connecting a DC voltmeter, DMM V1,
directly across the +VOUT and –VOUT terminals as shown in Figure 3. A DC current meter, DMM A1,
should be placed in series with the electronic load for accurate output current measurements.
Oscilloscope: A digital or analog oscilloscope with 500-MHz scope probes is recommended.
Fan: Forced air cooling is not required at the nominal operating point of 65-W load. If the unit is to be run
in sustained overload (>100% PNOM) a fan is required.
Recommended Wire Gauge: a minimum of AWG #18 wire is recommended on the input. The wire
connections between the AC source and the EVM, should be less than two feet long.
A 1.8m #18 AWG cable is recommended on the output.
WARNING
High voltages that may cause injury exist on this evaluation
module (EVM). Please ensure safety procedures are followed when
working on this EVM. Never leave a powered EVM unattended.
6.2
List of Test Points
Test Point Functional Description
TEST POINT
8
NAME
DESCRIPTION
TP1
Live
Live terminal of the AC input
TP2
Mag
Positive end of VBIAS (magnetic sense) winding
TP3, TP5, TP7
GND / -VPRI
TP4
Neutral
TP6
HV
TP8, TP9
Secondary ground / Ret
TP10
+VOUT
Positive terminal of the output voltage
TP11
VDD
Bias voltage of the device.
Primary-side ground
Neutral terminal of the AC input
Positive terminal of bulk capacitor
Secondary-side ground
UCC28630EVM-572, 65-W Nominal, 130-W Peak, Primary-Side Regulated
Adapter Module
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Test Setup with EVM Under Load
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6.3
Applying Power to the EVM
1. Set up the EVM as shown in Figure 3.
2. Set the electronic load to the desired setting. If testing the constant current characteristic of the unit,
set the load to constant resistance mode.
3. Set the AC source voltage between 90 VAC and 265 VAC.
4. Monitor the output voltage on DMM V1.
5. Monitor the output current on DMM A1.
6.4
No-Load Power Consumption
1. Use the test setup shown in Figure 3.
(a) Set the power analyzer for long-averaging time or integration mode (to include several cycles of
operation) and the appropriate setup for measuring no-load power.
(b) Allow the unit run at the line voltage where the no-load power will be measured for ~5 minutes. This
is to allow the leakage current of the high-voltage bulk capacitors to decay to the steady-state
value.
2. Apply power to the EVM per Section 6.4.
3. Monitor the input power on the power analyzer while varying the input voltage.
4. Make sure the EVM is off and the bulk capacitors and output capacitors are completely discharged
before handling the EVM.
6.5
Line/Load Regulation and Efficiency Measurement Procedure
1. For load regulation, use the test set up shown in Figure 3.
(a) Set the power analyzer to normal mode.
(b) Set the AC source to a constant voltage between 90 VAC and 265 VAC.
(c) Vary the load so that the output current varies from 0 A up to 3.34 A, as measured on DMM A1.
(d) Observe that the output voltage on DMM V1 remains within 3% of the 19.5 V constant voltage
regulation value.
(e) Observe that if the constant resistance level of the electronic load is decreased lower than the
maximum load value, the EVM maintains constant current regulation within 10% of the constant
current limit until the bias voltage drops below bias UV. As mentioned above, the EVM can only
operate in this region transiently. The delay before the overload timer trips depends on the state of
the timer before entering the overload region. Refer to the UCC28630 datasheet, (TI Literature
Number SLUSBW3). The EVM automatically restarts after 1 s.
2. For line regulation, use the test setup shown in Figure 3
(a) Set the load to IOUT(nom)
(b) Vary the AC source from 90 VAC to 265 VAC
(c) Observe that the output voltage on DMM V1 stays within 3% of the 19.5 V constant voltage
regulation value.
6.6
Output Voltage Ripple
An external 10-µF aluminum capacitor and 1-µF ceramic noise decoupling capacitor network should be
connected to the output to measure the output ripple and noise. This network should be connected to the
end of the cable specified above (Section 3) but can be clipped across the test points on +VOUT and RTN
if desired for convenience. The loop area between the scope probe tip and ground should be minimized
for accurate ripple and noise measurements.
6.7
Equipment Shutdown
1. To quickly discharge the output and bulk capacitors, make sure there is a load greater than 1 A on the
EVM.
2. Turn off the AC source.
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Performance Data and Typical Characteristic Curves
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Performance Data and Typical Characteristic Curves
Figure 4 through Figure 14 present typical performance curves for UCC28630EVM-572.
7.1
Efficiency
The average efficiency at 115-VAC, 60-Hz nominal input and 230-VAC, 50-Hz nominal input exceeds 88%
efficiency at the end of the cable as specified in . Further increases in efficiency could be achieved with a
transformer made with an increased core size and by designing for a lower peak power.
89.5
115 V Eff(%)
230 V Eff(%)
89.25
89
88.75
Efficiency (%)
88.5
88.25
88
87.75
87.5
87.25
87
86.75
86.5
5
10
15
20
25
30 35 40 45
Output Power (W)
50
55
60
65
D001
Figure 4. UCC28630EVM-572 Efficiency
Table 1. Average Efficiency
AVERAGE EFFICIENCY TEST
VIN (V)
115
230
10
F (Hz)
60
50
POUT (W)
EFFICIENCY
(%)
7.324
6.45
88.13
17.78
15.90
89.41
50
35.89
31.92
88.95
75
54.37
47.74
87.81
100
72.62
63.14
86.95
10
7.409
6.43
86.73
25
17.81
15.85
89.02
50
35.69
31.82
89.16
75
53.6
47.54
88.70
100
71.38
62.86
88.07
% LOAD
PIN (W)
10
25
UCC28630EVM-572, 65-W Nominal, 130-W Peak, Primary-Side Regulated
Adapter Module
AVG
EFFICIENCY
(%)
SPEC (%)
79
88.28
88
79
88.74
88
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7.2
Load Regulation – Including Output Cable Drop
Figure 5. UCC28630EVM-572 Measured Load and Line Regulation at Cable End
7.3
Load Regulation – Not Including Output Cable Drop
Figure 6. UCC28630EVM-572 Measured Load and Line Regulation at PCB End
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Performance Data and Typical Characteristic Curves
7.4
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No-Load Power Consumption
No-load power consumption measured less than 70 mW over the entire line input range.
UCC28630EVM-572 No-Load Power Consumption
7.5
VIN (V)
F (Hz)
PIN (W) MEASURED
PIN (W) MAX SPEC
VOUT (V)(Load_1)
115
60
0.057
0.070
19.58
230
50
0.060
0.070
19.69
Output Voltage vs Output Current
The curves in Figure 7 are generated by running the converter in constant-voltage mode at 100-mA load
in steady state. The load resistance is then pulsed for 20 ms every second to increase the load current.
Once load constant-current threshold is reached, the converter transitions into constant-current mode
where the load current is regulated until the bias voltage falls below the bias UV threshold (~8.0 V), at
which point the converter shuts down. The unit then enters hiccup mode until the load is decreased
(resistance is increased).
Figure 7. UCC28630EVM-572 Output Voltage as a Function of Load Current
12
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7.6
Transient Response
The transient response shown in Figure 8 and Figure 9 was taken with a load transition from 10% to 90%
of full load.
• Channel 1 is the output voltage at 2-V per division. The cursors show the transient response
specification limits of 18 V and 21 V.
• Channel 2 shows the input line voltage.
• Channel 3 is the output current on a scale of 1-A per division.
Figure 8. UCC28630EVM-572 Load Transient
(10% to 90% Full Load Transient at 230 V)
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Figure 9. UCC28630EVM-572 Load Transient
(10% to 90% Full Load Transient at 230 VAC)
UCC28630EVM-572, 65-W Nominal, 130-W Peak, Primary-Side Regulated
Adapter Module
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Performance Data and Typical Characteristic Curves
7.7
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Output Ripple
Figure 10 and Figure 11 shows the output voltage ripple, measured across the noise decoupling caps at
the end of the cable.
• Channel 1 is the output voltage at 200-mV per division. The cursors show the output ripple
specification limits of 600 mV pk-pk
• Channel 2 shows the input line voltage.
• Channel 3 is the output current on a scale of 1-A per division.
Figure 10. UCC28630EVM-572 Output Ripple and Noise
(90 V/50 Hz, Load = 65 W)
14
Figure 11. UCC28630EVM-572 Output Ripple and Noise
(230 V/63 Hz, Load = 65 W)
UCC28630EVM-572, 65-W Nominal, 130-W Peak, Primary-Side Regulated
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7.8
Turn-On Waveform
Figure 12 shows the output voltage at turn on under full load conditions with an input voltage of 230 VAC,
50 Hz.
VBIAS is charged via the internal high-voltage start-up FET until it reaches the VBIAS turn-on threshold of ~15
V.
The device enables the gate drive and charges the output voltage. During the initial period of this charging
the bias capacitor supplies the device and gate-drive currents so the bias voltage falls.
When the rectified bias-winding voltage exceeds the bias-capacitor voltage, the supply current is supplied
from the winding and the bias voltage is maintained at ~12.5 V.
Figure 12. Output Voltage Turn-On Waveform
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Performance Data and Typical Characteristic Curves
7.9
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Bias Winding and VSENSE Pin Voltage
NB: Probing the VSENSE pin voltage adds capacitance to the pin and affects the voltage sampled by the
device, This affects the output voltage regulation. Probing the VSENSE pin is not recommended in normal
operation or during testing.
Figure 13. Bias Winding and VSENSE Pin Voltage Waveforms
7.10 Switching Node and Current Sense Waveforms
Figure 14. Drain and CS Voltages
16
UCC28630EVM-572, 65-W Nominal, 130-W Peak, Primary-Side Regulated
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7.11 EMI Plots
Figure 15. 115-VAC Conducted Emissions Plot
Figure 16. 230-VAC Conducted Emissions Plot
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EVM Assembly Drawing and PCB Layout
8
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EVM Assembly Drawing and PCB Layout
The following figures (Figure 17 through Figure 20) show the design of the UCC28630EVM-572 printed
circuit board.
Figure 17. UCC28630EVM-572 Top Layer Assembly Drawing (top view)
Figure 18. UCC28630EVM-572 Bottom Layer Assembly Drawing (bottom view)
18
UCC28630EVM-572, 65-W Nominal, 130-W Peak, Primary-Side Regulated
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EVM Assembly Drawing and PCB Layout
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Figure 19. UCC28630EVM-572 Top Copper (top view)
Figure 20. UCC28630EVM-572 Bottom Copper (bottom view)
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List of Materials
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9
List of Materials
9.1
Transformer Information
9.1.1
•
•
•
•
•
•
•
9.1.2
Materials
Ferroxcube RM10/1 core set 3C95 material of equivalent, 225 nH aluminum.
Ferroxcube CPV-RM10/1-1S-12PD coil former or equivalent.
15 strands of 0.1 mm ECW twisted, 100 turns/meter.
0.2 mm ECW.
7 mm x 0.2 mm Furukawa TEX-E triple insulated wire or equivalent.
1 oz (66 µm thick) adhesive copper foil.
Mylar tape.
Construction
xxxxxxxxxxx
xxxxxxxxxxx
xxxxxxxxxxx
xxxxxxxxxxx
xxxxxxxxxxx
xxxxxxxxxxx
Pin Number
6
VBULK
VBIAS
VSEC
VBIAS
VSW
W5 t 17T - 15*0.1mm ECW
1
10,11
8,9
2
-VPRI
5
W3 t 6T - 7*0.2mm TEX-E
Ret
1
4
W4 t 1T - 1Oz Copper Foil
5
W2* t 4T - 7*0.2mm ECW
+ 2T, 5*0.2mm ECW
W1 t 17T - 15*0.1mm ECW
Figure 21. Transformer Construction
•
•
•
•
•
•
W1, One layer across bobbin. Return at 90º to pin 5. One layer of mylar tape over winding.
W2, Return two strands of W2 to pin 2 after 4 turns. The other five strands can be cut and left floating
after six turns. W2 is to act as a shield so the strands should be evenly spaced across the winding
window. One layer of mylar tape over winding.
W3, start one strand at pin 8 and one strand at pin 9, wind byfilar in a single layer across the winding
window. Leave ends floating.
W4 is a copper foil shield the width of the winding window. This shield should be covered with tape
which folds over the edges of the foil. The middle of the winding is connected to pin 1. The two ends
should be taped/cut so that they do not short. One layer of mylar tape over winding.
W5, One layer across bobbin. Return at 90º to pin 6. One layer of mylar tape over winding.
Return ends of W3 to pins 10 and 11.
NOTE: Depending on the safety requirements of the design it may be necessary to terminate the
ends of W3 in the PCB as flying leads (rather than terminating them on the bobbin) to
increase the spacing from the exposed secondary to the primary referenced core.
•
•
•
•
20
Two layers of mylar tape on top.
One layer of copper tape around assembled core, connect to pin 2.
Cover copper tape with Mylar tape.
Varnish completed assembly.
UCC28630EVM-572, 65-W Nominal, 130-W Peak, Primary-Side Regulated
Adapter Module
SLUUAX9B – February 2014 – Revised April 2015
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Copyright © 2014–2015, Texas Instruments Incorporated
List of Materials
www.ti.com
Detailed List of Materials
Table 2 EVM component list according to the schematic shown in Figure 12.
Table 2. UCC28630EVM-572 List of Materials
QTY
DES
DESCRIPTION
MANUFACTURER
PART NUMBER
1
BR1
Diode, switching-bridge, 800 V, 4 A, TH
VishaySemiconductor
GBU4K-E3/45
1
C1
Capacitor, film, 0.33 µF, 630 V, ±20%, TH
VishayBccomponents
BFC233840334
1
C2
Capacitor, aluminum, 22 µF, 25 V, ±20%, TH
Rubycon
25ML22MEFC5X5
1
C3
Capacitor, ceramic, 1 µF, 25 V, ±10%, X7R, 1206
AVX
12063C105KAT2A
1
C4
Capacitor, ceramic, 0.1 µF, 25 V, ±10%, X7R, 0603 Kemet
C0603C104K3RACTU
1
C5
Capacitor, aluminum, 100 µF, 400 V, ±20%, TH
Rubycon
400KXW100MEFC16X3
0
1
C6
Capacitor, ceramic, 120 pF, 50 V, ±5%, C0G/NP0,
0603
AVX
06035A121JAT2A
1
C7
Capacitor, aluminum, 27 µF, 400 V, ±20%, TH
Nichicon
UCY2G270MHD1TO
1
C9
Capacitor, ceramic, 2200 pF, 250 V, ±20%, E, Disc MuRata
10mm x 8 mm
DE1E3KX222MA5BA01
2
C11, C12
Capacitor, aluminum, 680 µF, 35 V, ±20%, 0.019
Ω, TH
Nichicon
UHW1V681MPD6
1
C13
Capacitor, ceramic, 1 µF, 50 V, ±10%, X7R, 0805
AVX
08055C105KAT2A
1
C14
Capacitor, ceramic, 1000 pF, 100 V, ±10%, X7R,
0805
AVX
08051C102KAT2A
1
C15
Capacitor, ceramic, 10 pF, 50 V, ±5%, C0G/NP0,
0603
AVX
06035A100JAT2A
1
C16
Capacitor, ceramic, 10 pF, 200 V, ±5%, C0G/NP0,
1206
AVX
12062A100JAT2A
1
D1
Diode, ultrafast, 200 V, 1 A, SMA
Diodes Inc.
ES1D-13-F
2
D2, D3
Diode, P-N, 1000 V, 1 A, TH
Fairchild
Semiconductor
1N4007
1
D4
Diode, switching, 70 V, 0.25 A, SOT-23
VishaySemiconductor
BAV70-V
1
D5
Diode, ultrafast, 100 V, 0.25 A, SOD-323
NXP Semiconductor
BAS316,115
1
D6
Diode, ultrafast, 600 V, 1 A, SMB
Diodes Inc.
MURS160-13-F
1
D7
Diode, Schottky, 100 V, 15 A, TH
ON Semiconductor
NTST30100CTG
1
D8
Diode, Zener, 82 V, 550 mW, SMB
ON Semiconductor
1SMB5947BT3G
1
D9
Diode, Zener, 100 V, 550 mW, SMB
ON Semiconductor
1SMB5949BT3G
1
F1
Fuse, 3.15 A, 250 V, TH
Littelfuse
39213150000
4
H1, H2, H5, H6
Standoff, Hex, 1"L #6-32 nylon, M-F
Keystone
4820
4
H3, H4, H7, H8
Standoff, Hex, 1"L #4-40 nylon
Keystone
1902E
2
H10, H13
Machine screw pan phillips, 5/16", 4-40
B-F Fastener Supply
PMSSS 440 0031 PH
2
H11, H14
Washer, split lock, #4
Keystone
4693
2
H12, H15
Nut, Hex, 1/4" Thick, #4-40
B-F Fastener Supply
HNSS440
2
HS1, HS2
Board level heatsink .375" TO-220
Aavid Thermalloy
7173DG
1
J1
AC receptacle, 2.5 A, R/A, TH
Qualtek Electronics
Corporation
770W-X2/10
1
J2
Terminal block, 2 x 1, 5.08 mm, TH
FCI
20020110-H021A01LF
1
J3
Terminal block plug 2 positive 5.08MM
FCI
20020006-H021B01LF
1
J4
Connector, SMB, vertical RCP 0 to 4 GHz, 50 Ω,
TH
Emerson Network
Power
131-3701-261
1
L1
Inductor, toroid, 4.5 mH, A, 0.05 Ω, TH
Renco Electronics
RLTI-1099
1
L2
Inductor, toroid,, 47.7 µH, A, 0.04 Ω, TH
Renco Electronics
RLTI-1098
1
LED1
LED, green, TH
Everlight
HLMP1523
SLUUAX9B – February 2014 – Revised April 2015
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UCC28630EVM-572, 65-W Nominal, 130-W Peak, Primary-Side Regulated
Adapter Module
Copyright © 2014–2015, Texas Instruments Incorporated
21
Revision History
www.ti.com
Table 2. UCC28630EVM-572 List of Materials (continued)
QTY
DES
DESCRIPTION
MANUFACTURER
PART NUMBER
1
Q1
MOSFET, N-channel, 600 V, 11 A, TO-220
FullPAK
ST Microelectronics
STF13NM60ND
1
R1
Resistor, 4.70 Ω, 1%, 0.125 W, 0805
Panasonic
ERJ-6RQF4R7V
2
R2, R3
Resistor, 100 kΩ, 1%, 0.25 W, 1206
Yageo America
RC1206FR-07100KL
1
R4
Resistor, 100 Ω, 1%, 0.1 W, 0603
Vishay-Dale
CRCW0603100RFKEA
1
R5
Resistor, 1.00 kΩ, 1%, 0.1 W, 0603
Vishay-Dale
CRCW06031K00FKEA
1
R6
Resistor, 0 Ω, 5%, 0.1 W, 0603
Vishay-Dale
CRCW06030000Z0EA
1
R7
Resistor, 22.6 kΩ, 1%, 0.25 W, 1206
Vishay-Dale
CRCW120622K6FKEA
1
R8
Resistor, 39 kΩ, 5%, 0.25 W, 1206
Vishay-Dale
CRCW120639K0JNEA
1
R9
Resistor, 180 kΩ, 1%, 0.1 W, 0603
Yageo America
RC0603FR-07180KL
1
R10
Resistor, 3.90 kΩ, 1%, 0.1 W, 0603
Yageo America
RC0603FR-073K9L
1
R11
Resistor, 47.0 Ω, 1%, 0.25 W, 1206
Yageo America
RC1206FR-0747RL
1
R13
Resistor, 4.7 Ω, 5%, 0.25 W, 1206
Vishay-Dale
CRCW12064R70JNEA
1
R15
Resistor, 100 kΩ, 1%, 0.1 W, 0603
Vishay-Dale
CRCW0603100KFKEA
1
R16
Resistor, 0.2 Ω, 1%, 2 W, 2512
Stackpole Electronics
Inc
CSRN2512FKR200
1
R18
Resistor, 8.20 kΩ, 1%, 0.25 W, 1206
Yageo America
RC1206FR-078K2L
1
R20
Resistor, 0 Ω, 5%, 0.25 W, 1206
Vishay-Dale
CRCW12060000Z0EA
1
RT1
Thermistor NTC, 470 , 5%, disc, 5.5 mm x 5 mm
EPCOS Inc
B57164K474J
1
T1
Transformer, 260 µH, TH
Renco Electronics
RLTI-1100
5
TP1, TP4, TP6,
TP10, TP11
Test point, compact, red, TH
Keystone
5005
1
TP2
Test point, compact, white, TH
Keystone
5007
5
TP3, TP5, TP7,
TP8, TP9
Test point, compact, black, TH
Keystone
5006
1
U1
Green-Mode Flyback Controller, D0007A
Texas Instruments
UCC28630D
1
V1
Varistor, 430 V, 4.5KA, TH
EPCOS Inc
B72214S0271K101
Revision History
Changes from Original (February 2014) to A Revision .................................................................................................. Page
•
Changed the Typical Application Circuit. ............................................................................................... 5
Changes from A Revision (May 2014) to B Revision ...................................................................................................... Page
•
•
•
•
•
Added new Test Setup - No Load image. .............................................................................................. 6
Added new Test Setup with EVM Under Load image. ............................................................................... 7
Changed Efficiency section with new iUCC28630EVM-572 Efficiency image and Average Efficiency table. ............... 10
Added EMI Plots section. ............................................................................................................... 17
Added Transformer Information section............................................................................................... 20
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
22
Revision History
SLUUAX9B – February 2014 – Revised April 2015
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NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of
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•
•
•
•
Reorient or relocate the receiving antenna.
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1.
2.
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Use EVMs only after User obtains the license of Test Radio Station as provided in Radio Law of Japan with respect to
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ARISING OUT OF OR IN CONNECTION WITH THESE TERMS AND CONDITIONS, OR ANY USE OF ANY TI EVM
PROVIDED HEREUNDER, EXCEED THE TOTAL AMOUNT PAID TO TI FOR THE PARTICULAR UNITS SOLD UNDER
THESE TERMS AND CONDITIONS WITH RESPECT TO WHICH LOSSES OR DAMAGES ARE CLAIMED. THE EXISTENCE
OF MORE THAN ONE CLAIM AGAINST THE PARTICULAR UNITS SOLD TO USER UNDER THESE TERMS AND
CONDITIONS SHALL NOT ENLARGE OR EXTEND THIS LIMIT.
9.
Return Policy. Except as otherwise provided, TI does not offer any refunds, returns, or exchanges. Furthermore, no return of EVM(s)
will be accepted if the package has been opened and no return of the EVM(s) will be accepted if they are damaged or otherwise not in
a resalable condition. If User feels it has been incorrectly charged for the EVM(s) it ordered or that delivery violates the applicable
order, User should contact TI. All refunds will be made in full within thirty (30) working days from the return of the components(s),
excluding any postage or packaging costs.
10. Governing Law: These terms and conditions shall be governed by and interpreted in accordance with the laws of the State of Texas,
without reference to conflict-of-laws principles. User agrees that non-exclusive jurisdiction for any dispute arising out of or relating to
these terms and conditions lies within courts located in the State of Texas and consents to venue in Dallas County, Texas.
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Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265
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IMPORTANT NOTICE
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www.ti.com/audio
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www.ti.com/computers
DLP® Products
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www.ti.com/omap
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