Using the UCC28711EVM-160
User's Guide
Literature Number: SLUUA12
November 2012
www.ti.com
WARNING
Always follow TI’s set-up and application instructions, including use of all interface components within their
recommended electrical rated voltage and power limits. Always use electrical safety precautions to help
ensure your personal safety and the safety of those working around you. Contact TI’s Product Information
Center http://support/ti./com for further information.
Save all warnings and instructions for future reference.
Failure to follow warnings and instructions may result in personal injury, property damage, or
death due to electrical shock and/or burn hazards.
The term TI HV EVM refers to an electronic device typically provided as an open framed, unenclosed
printed circuit board assembly. It is intended strictly for use in development laboratory environments,
solely for qualified professional users having training, expertise, and knowledge of electrical safety risks in
development and application of high-voltage electrical circuits. Any other use and/or application are strictly
prohibited by Texas Instruments. If you are not suitably qualified, you should immediately stop from further
use of the HV EVM.
1. Work Area Safety:
(a) Keep work area clean and orderly.
(b) Qualified observer(s) must be present anytime circuits are energized.
(c) Effective barriers and signage must be present in the area where the TI HV EVM and its interface
electronics are energized, indicating operation of accessible high voltages may be present, for the
purpose of protecting inadvertent access.
(d) All interface circuits, power supplies, evaluation modules, instruments, meters, scopes and other
related apparatus used in a development environment exceeding 50 VRMS/75 VDC must be
electrically located within a protected Emergency Power Off (EPO) protected power strip.
(e) Use a stable and non-conductive work surface.
(f) Use adequately insulated clamps and wires to attach measurement probes and instruments. No
freehand testing whenever possible.
2. Electrical Safety:
(a) De-energize the TI HV EVM and all its inputs, outputs, and electrical loads before performing any
electrical or other diagnostic measurements. Revalidate that TI HV EVM power has been safely deenergized.
(b) With the EVM confirmed de-energized, proceed with required electrical circuit configurations, wiring,
measurement equipment hook-ups and other application needs, while still assuming the EVM circuit
and measuring instruments are electrically live.
(c) Once EVM readiness is complete, energize the EVM as intended.
WARNING: while the EVM is energized, never touch the EVM or its electrical circuits as they
could be at high voltages capable of causing electrical shock hazard.
3. Personal Safety:
(a) Wear personal protective equipment e.g. latex gloves and/or safety glasses with side shields or
protect EVM in an adequate lucent plastic box with interlocks from accidental touch.
4. Limitation for Safe Use:
(a) EVMs are not to be used as all or part of a production unit.
2
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User's Guide
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Using the UCC28711EVM-160 5-W USB Adapter
1
Description
The UCC28711EVM-160 is a 5-W evaluation module for evaluating an off-line adapter for USB
applications. It is intended for evaluation purposes and is not intended to be an end product. The
UCC28711EVM-160 converts 100-V to 240-V RMS input voltage down to 5-V DC, with a 1-A current limit
for USB adapter applications.
Figure 1. UCC28711EVM-160
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Electrical Performance Specifications
2
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Electrical Performance Specifications
Table 1. UCC28711EVM-160 Electrical Performance Specifications
SYMBOL
PARAMETER
TEST CONDITION
MIN
TYP
MAX
UNITS
Input Characteristics
VIN
Input voltage
No load input power
(115-V and 230-V RMS
input)
100
115/23
0
VIN = nom, IOUT = 0 A
240
V
10
mW
Output Characteristics
VOUT
Output voltage
VIN = nom, IOUT = nom
Line regulation
VIN = min to max, IOUT = nom
4.75
5
5.25
3%
V
Load regulation
VIN = nom, IOUT = min to max
3%
VOUT_ripple
Output voltage ripple
VIN = nom, IOUT = max
0.1
mVpp
IOUT
Output current
VIN = min to max
1
1.1
A
VOVP
Output OVP
IOUT = min to max
5.75
V
Transient Response
VOUT
Load Step
(VOUT = 4.1 V to 6 V)
0.1 A to 0.6 A
4.1
6
74.0%
76%
25
40
V
Systems Characteristics
Top
4
Full load efficiency
(115-V and 230-V RMS
input)
Rload = 5 Ω
Operating temperature
range
VIN = min to max, IOUT = min to max
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°C
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Neutral
Line
J2
1
3
2
R9
TP4
10 ohm Fusible Resistor
TP3
VIN = 90V to 256V RMS
HD06
D5
+
4.7 uF
C6
470 uH
L1
649
+
4.7 uF
C7
SMBJP6KE82A
D3
R6
10
R8
1.96
D4
7
9
R11
27.4k
R5
82.5k
RS1B-13-F
2
5
1
4
3
Note: No Value Means Not Populated
R7
10.0k
STD2HNK70Z-1
Q1
MURS160-13-F
D1
330nF
C5
R4
22.5
100k
R10
B340LB-13-F
D2
1nF
C1
+
4 GND
2
+
TP1
CS 5
DRV 6
TP2
560 uF
C4
HV 8
U1
UCC28711D
JP1
3 CBC/NTC
2 VS
1 VDD
1
560 uF
C3
39
R1
R12
1.00k
VOUT -
R3
15.4k
VOUT +
J1
Vout = 5V/1A
3
1nF
C2
R2
T1
7508110127REV01
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Schematic
Schematic
Figure 2. UCC28711EVM-160 Schematic
Using the UCC28711EVM-160 5-W USB Adapter
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5
Test Setup
4
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Test Setup
Safety: This evaluation module is not encapsulated and there are voltages that are much greater than 50
V DC.
NOTE: If you are not trained in the proper safety of handling and testing power electronics please do
not test this evaluation module.
Voltage Source: Isolated AC source or variable AC transformer capable of 265-V AC cable of handling
10 W.
Voltmeter: Two digital voltage meter.
Power Analyzer: Capable of measuring 1 mW to 10 W of input power capable of handling 265-V RMS
input voltage. Most power analyzers require a precision shunt resistor for measuring input current to
measure input power of 5 W or less. Please read power analyzer’s User manual for proper setup.
Oscilloscope:
• Four channel 100 MHz.
• Probes capable of handling 600 V.
Output Load: Resistive or electronic load capable handling 5 W at 5 V.
Recommended Wire Gauge: Insulated 22 AWG.
Power Analyzer
Current
Measurement
Voltage
Measurement
Volt Meter
UCC28711EVM-160
TP3
AC Line
Isolated
Variable AC
Source
TP1
1
1
J2
3
TP4
VOUT +
J1
1uF
AC Neutral
1 ohm
Precision Shunt
Scope
Probe
Load
VOUT 2
TP2
Oscilloscope
Figure 3. Test Setup
6
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List of Test Points
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5
List of Test Points
Table 2. Test Point Function
TEST POINTS
NAME
DESCRIPTION
TP3
AC line
TP4
AC neutral
Kelvin connection for AC line
TP1
VOUT +
Kelvin connection for VOUT +
TP2
VOUT -
Kelvin connection for VOUT -
Kelvin connection for AC neutral
6
Performance Data and Typical Characteristic Curves
6.1
Efficiency
Efficiency
78%
76%
% Efficiency
74%
72%
70%
Efficiency @ 115V RMS
68%
Efficiency @ 230V RMS
66%
64%
10%
20%
30%
40%
50%
60%
70%
80%
90% 100%
Output Power
Figure 4. UCC28711EVM-160 Efficiency
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Performance Data and Typical Characteristic Curves
6.2
Startup at 115 V
Figure 5. No Load
6.3
Figure 6. 5-Ω Load
Startup at 230 V
Figure 7. No Load
8
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Figure 8. 5-Ω Load
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Performance Data and Typical Characteristic Curves
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6.4
6.5 Load Transient at 115 V RMS
Figure 9. 0.1-A to 0.6-A Load Step
6.5
Figure 10. 0.6-A to 0.1-A Load Step
Load Transient at 230 V RMS
Figure 11. 0.1-A to 0.6-A Load Step
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Figure 12. 0.6-A to 0.1-A Load Step
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Performance Data and Typical Characteristic Curves
6.6
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Output Ripple Voltage at Full Load
•
•
CH4 = VOUT at EVM output.
CH2 = VOUT measure at the end of the 3 M of cable in parallel with a 1-µF capacitor. The output
voltage has less than 50 mV of output ripple at the end of the cable.
Figure 13. Output Ripple Voltage at Full Load
10
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EVM Assembly Drawing and PCB Layout
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EVM Assembly Drawing and PCB Layout
Figure 14. Top Assembly Drawing
Figure 15. Top PCB Drawing
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EVM Assembly Drawing and PCB Layout
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Figure 16. Bottom Assembly Drawing
Figure 17. CB Assembly Drawing
12
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List of Materials
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List of Materials
The EVM components list according to the schematic shown in Figure 2.
Table 3. UCC28711EVM-160 List of Materials
COUNT
RefDes
Description
Part Number
MFR
1
C1
Capacitor, ceramic, 50 V, X7R, ±10%, 0805, 1 nF
STD
STD
1
C5
Capacitor, ceramic, 50 V, X7R, ±10%, 0805, 330 nF
STD
STD
1
C2
Capacitor, ceramic chip, 200 V, X7R, ±10%, 1206, 1 nF
STD
STD
2
C3, C4
Capacitor, electrolytic, 16 VDC, -55 to 125°C, ±20%, 560
µF
EEU-FC1C561
Panasonic
2
C6, C7
Capacitor, electrolytic, 400 V, -25 to 85°C, ±20%, 4.7 µF
UVR2G4R7MPD
Nichicon
1
D1
Diode, ultrafast rectifier, 1 A, 600 V, SMB
MURS160-13-F
Diodes Inc
1
D2
Diode, Schottky, 3 A, 40 V, SMB
B340LB
Diodes Inc
1
D3
Diode, transient voltage suppressor, 600 W, 82 V, SMB
SMBJP6KE82A-TP
Micro Commercial Co
1
D4
Diode, 1 A, 100 V, SMA
RS1B-13-F
Diodes Inc
1
D5
Bridge rectifier, 600 V, 0.8 A, glass passivated, SMD
HD04
Diodes, Inc
1
J1
Terminal block, 2 pin, 6 A, 3.5 mm
ED555/2DS
OST
1
J2
Terminal block, 3 pin, 15 A, 5.1 mm
ED120/3DS
OST
1
JP1
Jumper, 0.400 inch, PVC insulation, AWG 22,
923345-04-C
3M
1
L1
Inductor, radial , ±10%, 470 µH
RLB0608-471KL
Bourns
1
Q1
MOSFET, N-channel, 700 V, 1.6 A, 7 Ω, IPAK
STD2NK70Z-1
Vishay
1
R1
Resistor, chip 1/4 W, ±1%, 1206, 39 Ω
STD
STD
1
R10
Thermistor NTC, 100 kΩ, SMD, 0805
NTCS0805E3104FXT
Vishay BC
Components
1
R11
Resistor, chip, 1/10 W, 1%, 0805, 27.4 kΩ
STD
STD
1
R12
Resistor, chip, 1/10 W, 1%, 0805, 1.00 kΩ
STD
STD
1
R2
Resistor, chip, 1/10 W, 1%, 0805, 649 Ω
STD
STD
1
R3
Resistor, chip, 1/10 W, 1%, 0805, 15.4 kΩ
STD
STD
1
R4
Resistor, chip, 1/10 W, 1%, 0805, 22.5 Ω
STD
STD
1
R5
Resistor, chip, 1/10 W, 1%, 0805, 82.5 kΩ
STD
STD
1
R6
Resistor, chip, 1/10 W, 1%, 0805, 10 Ω
STD
STD
1
R7
Resistor, chip, 1/10 W, 1%, 0805, 10.0 kΩ
STD
STD
1
R8
Resistor, chip 1/4 W, ±1%, 1206, 1.96 Ω
STD
STD
1
R9
10 ohm, TH fusible power resistor, 3 W, 10 Ω
PWR4522AS10R0JA
Bourns
1
T1
Transformer, ±10%, 1.05 mH, 4.24:1
7508110127REV01
4
TP1, TP2, Test point, red, thru-hole color keyed
TP3, TP4
5000
Keystone
1
U1
UCC28711D
TI
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EVALUATION BOARD/KIT/MODULE (EVM) ADDITIONAL TERMS
Texas Instruments (TI) provides the enclosed Evaluation Board/Kit/Module (EVM) under the following conditions:
The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user indemnifies TI from all claims
arising from the handling or use of the goods.
Should this evaluation board/kit not meet the specifications indicated in the User’s Guide, the board/kit may be returned within 30 days from
the date of delivery for a full refund. THE FOREGOING LIMITED WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY SELLER TO
BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. EXCEPT TO THE EXTENT OF THE INDEMNITY SET FORTH
ABOVE, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL
DAMAGES.
Please read the User's Guide and, specifically, the Warnings and Restrictions notice in the User's Guide prior to handling the product. This
notice contains important safety information about temperatures and voltages. For additional information on TI's environmental and/or safety
programs, please visit www.ti.com/esh or contact TI.
No license is granted under any patent right or other intellectual property right of TI covering or relating to any machine, process, or
combination in which such TI products or services might be or are used. TI currently deals with a variety of customers for products, and
therefore our arrangement with the user is not exclusive. TI assumes no liability for applications assistance, customer product design,
software performance, or infringement of patents or services described herein.
REGULATORY COMPLIANCE INFORMATION
As noted in the EVM User’s Guide and/or EVM itself, this EVM and/or accompanying hardware may or may not be subject to the Federal
Communications Commission (FCC) and Industry Canada (IC) rules.
For EVMs not subject to the above rules, this evaluation board/kit/module is intended for use for ENGINEERING DEVELOPMENT,
DEMONSTRATION OR EVALUATION PURPOSES ONLY and is not considered by TI to be a finished end product fit for general consumer
use. It generates, uses, and can radiate radio frequency energy and has not been tested for compliance with the limits of computing
devices pursuant to part 15 of FCC or ICES-003 rules, which are designed to provide reasonable protection against radio frequency
interference. Operation of the equipment may cause interference with radio communications, in which case the user at his own expense will
be required to take whatever measures may be required to correct this interference.
General Statement for EVMs including a radio
User Power/Frequency Use Obligations: This radio is intended for development/professional use only in legally allocated frequency and
power limits. Any use of radio frequencies and/or power availability of this EVM and its development application(s) must comply with local
laws governing radio spectrum allocation and power limits for this evaluation module. It is the user’s sole responsibility to only operate this
radio in legally acceptable frequency space and within legally mandated power limitations. Any exceptions to this are strictly prohibited and
unauthorized by Texas Instruments unless user has obtained appropriate experimental/development licenses from local regulatory
authorities, which is responsibility of user including its acceptable authorization.
For EVMs annotated as FCC – FEDERAL COMMUNICATIONS COMMISSION Part 15 Compliant
Caution
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause
harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the
equipment.
FCC Interference Statement for Class A EVM devices
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to correct the interference at his own expense.
FCC Interference Statement for Class B EVM devices
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause
harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If
this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and
on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
For EVMs annotated as IC – INDUSTRY CANADA Compliant
This Class A or B digital apparatus complies with Canadian ICES-003.
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the
equipment.
Concerning EVMs including radio transmitters
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this
device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired
operation of the device.
Concerning EVMs including detachable antennas
Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain
approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should
be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication.
This radio transmitter has been approved by Industry Canada to operate with the antenna types listed in the user guide with the maximum
permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a gain
greater than the maximum gain indicated for that type, are strictly prohibited for use with this device.
Cet appareil numérique de la classe A ou B est conforme à la norme NMB-003 du Canada.
Les changements ou les modifications pas expressément approuvés par la partie responsable de la conformité ont pu vider l’autorité de
l'utilisateur pour actionner l'équipement.
Concernant les EVMs avec appareils radio
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est
autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout
brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
Concernant les EVMs avec antennes détachables
Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain
maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à
l'intention des autres utilisateurs, il faut choisir le type d'antenne et son gain de sorte que la puissance isotrope rayonnée équivalente
(p.i.r.e.) ne dépasse pas l'intensité nécessaire à l'établissement d'une communication satisfaisante.
Le présent émetteur radio a été approuvé par Industrie Canada pour fonctionner avec les types d'antenne énumérés dans le manuel
d’usage et ayant un gain admissible maximal et l'impédance requise pour chaque type d'antenne. Les types d'antenne non inclus dans
cette liste, ou dont le gain est supérieur au gain maximal indiqué, sont strictement interdits pour l'exploitation de l'émetteur.
SPACER
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【Important Notice for Users of this Product in Japan】
】
This development kit is NOT certified as Confirming to Technical Regulations of Radio Law of Japan
If you use this product in Japan, you are required by Radio Law of Japan to follow the instructions below with respect to this product:
1.
2.
3.
Use this product in a shielded room or any other test facility as defined in the notification #173 issued by Ministry of Internal Affairs and
Communications on March 28, 2006, based on Sub-section 1.1 of Article 6 of the Ministry’s Rule for Enforcement of Radio Law of
Japan,
Use this product only after you obtained the license of Test Radio Station as provided in Radio Law of Japan with respect to this
product, or
Use of this product only after you obtained the Technical Regulations Conformity Certification as provided in Radio Law of Japan with
respect to this product. Also, please do not transfer this product, unless you give the same notice above to the transferee. Please note
that if you could not follow the instructions above, you will be subject to penalties of Radio Law of Japan.
Texas Instruments Japan Limited
(address) 24-1, Nishi-Shinjuku 6 chome, Shinjuku-ku, Tokyo, Japan
http://www.tij.co.jp
【ご使用にあたっての注】
本開発キットは技術基準適合証明を受けておりません。
本製品のご使用に際しては、電波法遵守のため、以下のいずれかの措置を取っていただく必要がありますのでご注意ください。
1.
2.
3.
電波法施行規則第6条第1項第1号に基づく平成18年3月28日総務省告示第173号で定められた電波暗室等の試験設備でご使用いただく。
実験局の免許を取得後ご使用いただく。
技術基準適合証明を取得後ご使用いただく。
なお、本製品は、上記の「ご使用にあたっての注意」を譲渡先、移転先に通知しない限り、譲渡、移転できないものとします。
上記を遵守頂けない場合は、電波法の罰則が適用される可能性があることをご留意ください。
日本テキサス・インスツルメンツ株式会社
東京都新宿区西新宿6丁目24番1号
西新宿三井ビル
http://www.tij.co.jp
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EVALUATION BOARD/KIT/MODULE (EVM)
WARNINGS, RESTRICTIONS AND DISCLAIMERS
For Feasibility Evaluation Only, in Laboratory/Development Environments. Unless otherwise indicated, this EVM is not a finished
electrical equipment and not intended for consumer use. It is intended solely for use for preliminary feasibility evaluation in
laboratory/development environments by technically qualified electronics experts who are familiar with the dangers and application risks
associated with handling electrical mechanical components, systems and subsystems. It should not be used as all or part of a finished end
product.
Your Sole Responsibility and Risk. You acknowledge, represent and agree that:
1.
2.
3.
4.
You have unique knowledge concerning Federal, State and local regulatory requirements (including but not limited to Food and Drug
Administration regulations, if applicable) which relate to your products and which relate to your use (and/or that of your employees,
affiliates, contractors or designees) of the EVM for evaluation, testing and other purposes.
You have full and exclusive responsibility to assure the safety and compliance of your products with all such laws and other applicable
regulatory requirements, and also to assure the safety of any activities to be conducted by you and/or your employees, affiliates,
contractors or designees, using the EVM. Further, you are responsible to assure that any interfaces (electronic and/or mechanical)
between the EVM and any human body are designed with suitable isolation and means to safely limit accessible leakage currents to
minimize the risk of electrical shock hazard.
You will employ reasonable safeguards to ensure that your use of the EVM will not result in any property damage, injury or death, even
if the EVM should fail to perform as described or expected.
You will take care of proper disposal and recycling of the EVM’s electronic components and packing materials.
Certain Instructions. It is important to operate this EVM within TI’s recommended specifications and environmental considerations per the
user guidelines. Exceeding the specified EVM ratings (including but not limited to input and output voltage, current, power, and
environmental ranges) may cause property damage, personal injury or death. If there are questions concerning these ratings please contact
a TI field representative prior to connecting interface electronics including input power and intended loads. Any loads applied outside of the
specified output range may result in unintended and/or inaccurate operation and/or possible permanent damage to the EVM and/or
interface electronics. Please consult the EVM User's Guide prior to connecting any load to the EVM output. If there is uncertainty as to the
load specification, please contact a TI field representative. During normal operation, some circuit components may have case temperatures
greater than 60°C as long as the input and output are maintained at a normal ambient operating temperature. These components include
but are not limited to linear regulators, switching transistors, pass transistors, and current sense resistors which can be identified using the
EVM schematic located in the EVM User's Guide. When placing measurement probes near these devices during normal operation, please
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