PCI500-4D

PCI500-4D DC/DC Compact PCI Power Supply POWER: 500 Watt DC/DC SIZE: 5.08” X 12.27” X 4.48” NUMBER OF OUTPUTS: 4 POWER ELECTRONICS DIVISION www.cdtechno.com click on Power Electronics PRODUCT DATA SHEET DAT DESCRIPTION The PCI500-4D is a modular, 500 watt, quad output power supply with wide range 48VDC input. This hot-swap supply is designed specifically for redundant applications with active current sharing on the 5V and 3.3V outputs. The PCI500 incorporates a unique architecture that supports migration of 5V requirements to 3.3V by deriving both of these outputs from a common winding on the main transformer. The PCI500 is also ideal for networking equipment, communications and computer equipment where fault-tolerance is a necessity. An AC-input counterpart is available as the PCI500-4A. All outputs have remote sense and are individually protected against overloads and short circuits. With UL/cUL approval to UL1950, VDE approval to EN60950, and CE Mark, the PCI500 provides a truly global power solution for your CompactPCI requirements. TM FEATURES • 36-72 VDC INPUT RANGE • 500 WATT CONTINUOUS OUTPUT POWER • OUTPUTS INDIVIDUALLY PROTECTED AGAINST OVERLOADS; AUTOMATIC RECOVERY • HOT-SWAP CAPABLE • QUAD OUTPUT CONFIGURATION (5V, 3.3V, +12V, -12V) • SAFETY AGENCY APPROVED • NO MINIMUM LOAD REQUIRED • 83A COMBINED CURRENT FROM V1, V2 AGENCY APPROVALS Power Electronics Division, United States 3400 E Britannia Drive, Tucson, Arizona 85706 Phone: 800.547.2537 Fax: 520.770.9369 C&D Technologies, (NCL) Tanners Drive Blakelands North Milton Keynes MK14 5BU UK Tel: +44 (0)1908 615232 Fax: +44 (0)1908 617545 Power Electronics Division, Europe C&D Technologies (Power Electronics) Ltd. 132 Shannon Industrial Estate, Shannon, Co. Clare, Ireland Tel: +353.61.474.133 Fax:+353.61.474.141 Any data, prices, descriptions or specifications presented herein are subject to revision by C&D Technologies, Inc. without notice. While such information is believed to be accurate as indicated herein, C&D Technologies, Inc. makes no warranty and hereby disclaims all warranties, express or implied, with regard to the accuracy or completeness of such information. Further, because the product(s) featured herein may be used under conditions beyond its control, C&D Technologies, Inc. hereby disclaims all warranties, either express or implied, concerning the fitness or suitability of such product(s) for any particular use or in any specific application or arising from any course of dealing or usage of trade. The user is solely responsible for determining the suitability of the product(s) featured herein for user’s intended purpose and in user’s specific application. C&D Technologies, Inc. does not warrant or recommend that any of its products be used in any life support or aviation or aerospace applications. PCI 500-4D 3/2001 REV C Page 1 COMMON INPUT CHARACTERISTICS PARAMETER Input Voltage Inrush Current SYMBOL Vin CONDITIONS 36VDC input 72VDC input MIN 36 TYP MAX 72 25 50 UNITS VDC APK APK SPECIFICATION CHART Parameter Min Typ Max Units ENVIRONMENTAL/SAFETY The PCI500-4D is safety certified to UL/cUL 1950, EN60950/IEC 950. It meets the Global Immunity Compliance as specified by EN61000-4-2, -3, -4 and -5, Level 3. The Power Module is CE marked in compliance with the low voltage directive. Temperature Operation Storage Altitude Operating Non-Operating Humidity up to 10,000 feet up to 40,000 feet 95% max. (non-condensing) 0 -20 +40 +70 C° C° MECHANICAL 5.08 .865 3.346 12.27 * .171 .68 DC GOOD FAN GOOD 4.48 4.213 POWER PRESENT 1.88 3.46 .692 * The dimension from the rear of the front panel to the mating surface of the I/O connectors is 11.775”. .218 2.693 3.300 NOTES: All dimensions are in inches. COOLING: Internal fan supplied. SHOCK: MIL-STD-810D, Method 516.3, Procedure 1 VIBRATION: MIL-STD-810D, Method 514.3, Procedure 1 PIN ASSIGNMENTS: See chart on page 4. WEIGHT: 8 lbs. MATING CONNECTORS (BACKPLANE MOUNT) INPUT Elcon 278-0454-00200B9926 OUTPUT Elcon 278-0453-00200B9925A Page 2 PCI 500-4D 3/2001 REV C OUTPUT VOLTAGE/CURRENT I OUT VOUT OUTPUT NUMBER V1 V2 V3 V4 RATED OUTPUT VOLTAGE +5.0VDC +3.3VDC +12.0VDC -12.0VDC RATED OUTPUT CURRENT MIN MAX 0A 0A 0A 0A 74A* 60A* 10A 2.5A NOTES: Outputs 1 and 2 share common return. Outputs 3 and 4 have isolated returns. *Combined current output of 1 and 2 not to exceed 83A. COMMON OUTPUT SPECIFICATIONS PARAMETER Voltage Adjustment Temperature Coefficient TC SYMBOL CONDITIONS All outputs 0-40°C ambient after 30 minute warm-up MIN TYP ±5 MAX UNITS % 0.02 %/°C PARD 20MHz bandwidth 1% P-P or 50 mVP-P which ever is greater Output Power 40°C max temp. 500 W REGULATION (All Outputs) PARAMETER Line Load Cross LIMIT ± 0.2% ±0.5% ±0.2% COMMON OUTPUT CHARACTERISTICS Transient Response For a step load change of 25%, the peak output voltage excursion will not exceed 5% of nominal voltage, and will recover within 1% of nominal voltage in 400 microseconds. Output Isolation All outputs isolated from chassis. Remote Sense Remote Sense is on all outputs and is capable of compensating for 0.7V of line drop. Automatic local sensing is enabled on all outputs when remote sense leads are open. Remote sense leads are protected for open, reversed and shorted conditions. Hot Pluggable Active Current Share circuitry on outputs V1 and V2, together with ORing diodes on all outputs and synchronous starting circuitry, allow for hot-swap in redundant applications. PCI 500-4D 3/2001 REV C Page 3 CONTROL/ALARM SIGNALS Remote Inhibit: Referenced to RTN (Logic), Pin 40 or 43. The power supply is off when the Remote Inhibit is less than 1V, typical. Power Present LED: A green LED will light when DC is applied and exceeds minimum operating limits. DC Good Indicator: A green LED will be illuminated when all outputs are between 90% and 110% (typical) of their nominal output voltage and extinguish when any voltage is out of this range. Fan Fail: TTL level signal goes low when fan fails. Referenced to RTN (Logic), Pin 40 or 43. A green LED gives a visual indication that the fan is operational. DC OK: An open collector output signal with an internal 2.2KΩ pull up resistor is connected to the +5V output. TTL signal will go high when all outputs are between 90% and 110% of their nominal output voltage. Sync Start A power supply generated signal used to simultaneously start supplies operated in parallel. These pins must be tied together at the backplane in parallel/redundant (N+0 or N+n) applications when N>1. In simple redundant (1+1) or non-parallel (1+0) applications, the pin can be ignored. Current Share Bus A power supply generated signal used to force current sharing between supplies operated in parallel (V1 and V2). These pins must be tied together at the backplane (5V CS CONTROL/ALARM SIGNALS (cont’d) to 5V CS and 3.3V CS to 3.3V CS). Hot Swap Enable This pin must be tied to the DC GND at the backplane for the power supply to operate. Since this pin is staged as the shortest in the connectors, it is a “last-make/first break” pin. Power Supply Present This pin presents a DC ground signal to the mating pin in the backplane. It is intended to be used by the system to detect if a power supply module is plugged into an available position. OUTPUT PROTECTION Over Current/Short Circuit Protection: Outputs individually protected against overload and indefinite short circuit; automatic recovery after removal of fault. Over Voltage Protection: Output #1: 6.5V ±.5VDC typical Output #2 4.3V ±.4VDC typical Over Voltage Protection will latch the power supply off until input power is cycled. Power Limit: Auto recovery; at 530W output power typical, the unit will cycle. Reverse Voltage Protection: All outputs protected up to rated current. Over Temperature Protection: Over Temperature shutdown with automatic recovery. PINOUT ASSIGNMENTS OUTPUT CONNECTOR WIRING PIN # 45 to 54 55 to 64 85 to 94 95 to 104 65 to 74 75 to 84 1 to 10 11 to 20 24, 25, 28 21 to 23 29 39 41 35 34 (Short) 33 27 26 36 38 32 44 30 42 37 40 43 31 FUNCTION +3.3V +3.3V +5V +5V GND (3.3V/5V) GND (3.3V/5V) +12V GND (+12V) -12V GND (-12V) +5V Sense +3.3V Sense +12V Sense -12V -Sense Hot Swap Enable +5V Current Share +3.3V Current Share +5V Sense RTN +3.3V Sense RTN +12V Sense RTN -12V Sense RTN Fan Alarm DC Good Remote Inhibit Power Supply Present (GND) GND GND Sync Start CONNECTOR PINOUT DIAGRAM 1-10 11-20 21-30 Long Pin, Premate 21 23 Hot Swap 34 Short Pin "Postmate" 42 44 1-10 11-20 95-104 45-54 55-64 65-74 75-84 85-94 INPUT CONNECTOR WIRING PIN # 1 to 10 11 to 20 21 to 30 (Long) Page 4 FUNCTION -48 VDC -48 VDC RTN Chassis GND PCI 500-4D 3/2001 REV C