Crane Aerospace & Electronics Power Solutions
sMFL single and dual dc/dc converters
28 VoLt input – 65 Watt
Features
• • • • • • • • • • • • • • • Fully qualified to Class H or K –55° to +125°C operation 16 to 40 VDC input Fully Isolated Magnetic feedback
Fixed frequency, 600 kHz typical
Topology – Single Ended Forward Inhibit input side and output side Sync function
50 V for up to 120 ms transient protection
VDc OutPut SINgLE 3.3 5 12 15 DUAL ±5 ±12 ±15
MODELS
Output trim on single output models Indefinite short circuit protection Up to 85% efficiency / 43 W/in3 Parallelable up to 148 watts Remote sense on single output models
description
The SMFL Series™ 28-volt DC/DC converters are rated up to 65 watts output power over a -55° to +125°C temperature range with a 28 Vdc nominal input. On dual output models up to 70% of the rated output power can be drawn from either the positive or negative outputs. Current sharing allows the units to be paralleled for total power of up to 148 watts. The welded, hermetically sealed package is only 3.0 x 1.5 x 0.40 inches, giving the series an overall power density of up to 45 watts per cubic inch.
inhibit
Screening
SMFL converters offer the following screening options: Space Prototype (O), Class H, or Class K. Radiation tolerant to Radiation Hardness Assurance (RHA) levels of “-” (O) or “R”, per MIL-STD-38534. Interpoint model numbers use an “O” in the RHA designator position to indicate the “-” (dash) Radiation Hardness Assurance level of MIL-PRF-38534, which is defined as “no RHA”. See “Class H and K, QML Screening” tables for more information.
The SMFL Series converters have two TTL compatible inhibit terminals (INH1 and INH2) that can be used to disable power conversion, resulting in a very low quiescent input current and no generation of switching noise. An open collector TTL compatible low ( 10 µS. 8. Tested on release from inhibit. 9. Shall not compromise DC performance.
www.craneae.com
Page 7 of 13 Rev H - 20061102
Crane Aerospace & Electronics Power Solutions
sMFL single and dual dc/dc converters
28 VoLt input – 65 Watt
Typical Performance Curves: 25°C Tc, 28 VDC Vin, 100% load, free run, unless otherwise specified.
90 85 16V 28V 40V 90 85 90
16V
28V
85
16V 28V
Efficiency (%)
75 70 65 60 10
Efficiency (%)
75 70 65 40V
Efficiency (%)
80
80
80 75 70 65 40V
SMFL2805S & SMFL2805D Efficiency
Output (Watts)
20
30
40
50
60 10
Figure 4
SMFL2812S & SMFL2812D Efficiency
Output Power (Watts)
20
30
40
50
60
60 10
Figure 5
SMFL2815S & SMFL2815D Efficiency
Output Power (Watts)
20
30
40
50
60 65
Figure 6
90 85 16 VIN 28 VIN 40 VIN
0. 20.
Efficiency (%)
80 75 70 65
Attenuation (dB)
100mV/div. 20V/div.
40. 60. 80.
Vout
Vin
60
0
SMFL2828S Efficiency
Output Power (Watts)
10
20 30 40 50 60 70
100. 0.1
SMFL Series Audio Rejection
Frequency (kHz)
1
10
100
Figure 7
Figure 8
SMFL2805S Step Line Response
50 µs/div 16 to 40 V
Figure 9
20V/div.
20V/div. 100mV/div.
1ms/div No Load
100% to 50%
Vin
Vin +Vout
100mV/div.
1V/div.
50% to 100%
Vout
–Vout
SMFL2805S Step Load Response
1ms/div
Figure 10
SMFL2805S Turn On Response
Figure 11
SMFL2815D Step Line Response
50 µs/div 16 to 40 V
Figure 12
www.craneae.com
Page 8 of 13 Rev H - 20061102
Crane Aerospace & Electronics Power Solutions
sMFL single and dual dc/dc converters
28 VoLt input – 65 Watt
Typical Performance Curves: 25°C Tc, 28 VDC Vin, 100% load, free run, unless otherwise specified.
8 VIN +Vout
–Vout Voltage Change (%)
20V/div.
50% to 100%
–Pout = 32.5W
6 4 2 0 –2 –4 –6 –8 30 40 50 60 70 SMFL2805D SMFL2812D SMFL2815D
200mV/div.
5V/div.
100% to 50%
–Vout
SMFL2815D Step Load Response
1ms/div
SMFL2815D Turn On Response
1ms/div No Load
Output Load (%) +Pout 80 to 20 %, –Pout 20 to 80%
Figure 13
Figure 14
Cross Regulation
Figure 15
16
Input Voltage (Volts)
15 14 13
SMFL2815S & 15D
SMFL2805S & 5D 12 11 10 SMFL2812S & 12D 20 30 40 50 60 65
Output Power (Watts)
Low Line Dropout
Figure 16
www.craneae.com
Page 9 of 13 Rev H - 20061102
Crane Aerospace & Electronics Power Solutions
sMFL single and dual dc/dc converter cases
28 VoLt input – 65 Watt
TOP VIEW CASE U Flanged case, short-leaded
*Does not require designator in Case Option position of model number.
Angled corner indicates pin one. 1.505 (38.23) max. 1.380 (35.05) 1.250 (31.75) 1.050 (26.67) 0.850 (21.59) 0.650 (16.51) 0.450 (11.43) 0.250 (6.35) 0.120 (3.05) 0.000 0.000 1 2 3 4 5 6 12 11 10 9 8 7
0.23 (5.8) Lead Length
0.128 dia (3.25). 0.040 dia (1.02)
Seam Seal
0.400 (10.16) max.
Case dimensions in inches (mm) Tolerance ±0.005 (0.13) for three decimal places ±0.01 (0.3) for two decimal places unless otherwise specified
CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300°C for 10 seconds per pin Materials Header Cold Rolled Steel/Nickel/Gold Cover Kovar/Nickel Pins #52 alloy/Nickel/Gold; compression glass seal
Case U, Rev C, 20060302 Please refer to the numerical dimensions for accuracy. All information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. Copyright © 1999-2006 Interpoint Corp. All rights reserved.
Figure 17: caSe u
www.craneae.com
Page 10 of 13 Rev H - 20061102
2.880 (73.15) 3.005 (76.33) max.
2.750 (69.85)
0.050 (1.27) 0.000
0.120 (3.05) 0.250 (6.35)
0.220 (5.59
Crane Aerospace & Electronics Power Solutions
sMFL single and dual dc/dc converters
28 VoLt input – 65 Watt
Class H and K, QMl sCreening: eleMent evaluation
eleMent evaluation (CoMponent level) Element Electrical Element Visual Internal Visual Temperature Cycling Constant Acceleration Interim Electrical Burn-in Post Burn-in Electrical Steady State Life Voltage Conditioning Aging Visual Inspection Final Electrical Wire Bond Evaluation4 test perforMed spaCe prototype o non-QMl1 M/s2 p3 yes no no no no no no no no no no no no no no no no no no no no no no no no no no no no no Class H QMl M/s2 p3 yes yes yes no no no no no no no no yes yes no no yes yes no no no no no no no no no yes yes no yes Class K QMl M/s2 p3 yes yes yes yes yes yes yes yes yes no no yes yes yes no yes yes no yes yes no no no no yes yes yes yes no yes
SEM SLAM™/C-SAM: Input capacitors only (Add’l test, not req. by H or K)
Notes: 1. Non-QML products do not meet all of the requirements of MIL-PRF-38534 2. M/S = Active components (Microcircuit and Semiconductor Die) 3. P = Passive components 4. Not applicable to EMI filters that have no wirebonds
Definitions: Element Evaluation: Component testing/screening per MIL-STD-883 as determined by MIL-PRF-38534 SEM: Scanning Electron Microscopy SLAM™: Scanning Laser Acoustic Microscopy C-SAM: C - Mode Scanning Acoustic Microscopy
www.craneae.com
Page 11 of 13 Rev H - 20061102
Crane Aerospace & Electronics Power Solutions
sMFL single and dual dc/dc converters
28 VoLt input – 65 Watt
Class H and K, QMl sCreening: environMental sCreening
environMental sCreening test perforMed (end iteM level) Non-destruct bond pull2 Method 2023 Pre-cap Inspection Method 2017, 2032 Temperature Cycle (10 times) Method 1010, Cond. C, -65°C to 150°C, ambient Constant Acceleration Method 2001, 3000 g PIND Test Method 2020, Cond. A Radiography Method 2012 Pre burn-in test Burn-in Method 1015, 125°C case, typical 96 hours 160 hours 2 x 160 hour (includes mid BI test) Final electrical test MIL-PRF-38534 group A, Subgroups 1 through 6 -55°C, +25°C, +125°C case Hermeticity test Fine Leak, Method 1014, Cond. A gross Leak, Method 1014, Cond. C Final visual inspection Method 2009 spaCe prototype o non-QMl1 no yes yes yes no n/a yes Class H, QMl yes3 yes yes yes yes3 n/a yes Class K, QMl yes yes yes yes yes yes yes
yes no no yes yes yes yes
no yes no yes yes yes yes
no no yes yes yes yes yes
Test methods are referenced to MIL-STD-883 as determined by MIL-PRF-38534.
Notes: 1. Non-QML products do not meet all of the requirements of MIL-PRF-38534 2. Not applicable to EMI filters that have no wirebonds 3. Not required by DSCC but performed to assure product quality.
www.craneae.com
Page 12 of 13 Rev H - 20061102
Crane Aerospace & Electronics Power Solutions
sMFL single and dual dc/dc converters
28 VoLt input – 65 Watt
Class H and K, QMl sCreening: radiation
product LeVeL aVaiLabiLity radiation Hardness assurance LeVeLs o: Standard, no radiation guarantee2 enVironMentaL screeninG LeVeLs space prototype o2 cLass H cLass K non-QML3 QML QML OO r: Radiation hardened – Tested lots Up to 100 K Rads (Si) total dose SEU guarantee up to 40 MeV Not available HO Not available KR4
HR4
Notes: 1. Our EMI filters are designed exclusively with passive components providing maximum tolerance for space environment requirements 2. Interpoint model numbers use an “O” in the RHA designator position to indicate the “-” (dash) Radiation Hardness Assurance level of MIL-PRF-38534, which is defined as “no RHA” 3. Non-QML products do not meet all of the requirements of MIL-PRF-38534 4. Redmond site, Interpoint, has a DSCC approved radiation plan. Our SMD products with RHA level “R” code meet DSCC requirements
SMFL Single and Dual, Rev H - 20061102. This revision supercedes all previous releases. All technical information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. SMFL Series is a trademark of Interpoint. Copyright © 1999 - 2006 Interpoint Corporation. All rights reserved. www.craneae.com
Page 13 of 13