PACSR48010S

PACSR48010 48V Output AC/DC Converter, Module Package FEATURES  Full Load Efficiency up to 94% @220VAC  Metal Case Box Type Package  Package Dimension: 110.8x50.8x13.7mm (4.33”x2.00”x0.54”)  Operating Baseplate Temperature Range 40°C to +100°C  Input Brown-Out, Output OCP, OTP, OVP, SHORT protection  3000VAC Isolation  RoHS Compliant  CE Mark  EMC compatible: CISPR22 ClassB (with external EMC filter)  ISO 9001, ISO 14001 certified manufacturing  facility UL/cUL 60950-1 (US & Canada)  Surge immunity(with external EMC filter): AC: ±1 kV differential mode AC: ±2 kV common mode The PACSR48010, a wide input voltage range of 85~265VAC, and single isolated output converter, is the latest product offering from a world leader in power systems technology and manufacturing ― Delta Electronics, Inc. Such module type ACDC converter can provide 500W, 48V regulated DC output voltage with full load efficiency up to 94% @220Vac; the PACSR48010 offers Brown-out, output OCP, OTP, OVP and Short protections, and allows a wide operating baseplate temperature range of –40°C to +100°C. With creative design technology and optimization of component placement, this converter possesses outstanding electrical and thermal performance, as well as high reliability under extremely harsh operating conditions. (All specifications valid base on the connection of figure 10, unless otherwise indicated) INPUT CHARACTERISTICS Item Rated input voltage range Max input voltage range Condition Input voltage frequency range Maximum Input Current Min. 100 85 45 Typ. 110/220 50/60 Vin=85VAC, 85% Load Input PF value Vin=110VAC, 100% Load 0.95 Vin=110/220VAC 100% Load 660 PG high Conditions Good state Min. 3.0 PG low Fault state 0 Allowable bus capacitance range NOTE(1) Max. 240 265 65 Unit VAC VAC Hz 6.3 A 1000 uF Max. 3.4 Unit V 0.8 V 2500 ms mA OUTPUT CHARACTERISTICS Item PG delay time Typ. 3.2 Vbus=0V, Vin >75V to PG signal >1V PG source current PG high +0.3 PG sink current PG low -0.3 mA 48.4 Vdc 10.5 A Output voltage setpoint Vin=220VAC, Io=0-10.5A 47.5 Output current range 0 Output OCP point 11 Turn-on rise time 48 13 ms mS Vin=110/220VAC 1500 Hold up time Vin=110/220VAC, Io= 100% Load 20 DS_PACSR48010_07142020 53.5 A 15 Start up time Output OVP point 15 56 mS 58.5 V E-mail: dcdc@deltaww.com http://www.deltaww.com/dcdc P1 Output Current Transient Output Voltage Ripple and Noise Positive voltage step, 75% to 25% load dynamic, 0.1A/us slew rate Negative voltage step, 25% to 75% load dynamic, 0.1A/us slew rate Vin=110/220Vac, Io=10.5A, peak to peak, 20MHz bandwidth RMS 400 800 mV 400 800 mV 150 mV 80 Output overshoot mV 3 % Efficiency @ 60% Load Vin=110VAC 91 % Efficiency @ 60% Load Vin=220VAC 92.5 % Efficiency @ 100% Load Vin=110VAC 92.5 % Efficiency @ 100% Load Vin=220VAC 94 Allowable output capacitance range NOTE(2) Vin=110/220VAC, Io= 100% Load 400 Conditions Min. GENERAL CHARACTERISTICS Item I/O Isolation Voltage I/O Isolation Resistance MTBF Max. Unit 3000 VAC Input to case 1500 VAC Output to case 500 VAC 1.2 Mhours 230 g 500Vdc ENVIRONMENTAL SPECIFICATIONS Conditions Storage Temperature Range Plate Temperature MΩ 10 Weight Operating Temperature Range Typ. uF Input to output Ta=25ºC, normal input,100%load Parameter % 2000 Min. Max. Unit -55 +125 ℃ -40 +100 ℃ 3000 meter Operating altitude TCT cycle Note(3) THB cycle Note(4)(5) ==Note== (1) About the bus cap., please find details in section “SIMPLIFIED APPLICATION CIRCUIT”. (2) About the min. and max. output cap., please find details in section “SIMPLIFIED APPLICATION CIRCUIT”. (3) The testing conditions of TCT cycle are as follows: 1.1 Temperature Range: -40°C±3°C ~125°C±3°C 1.2 Dwell time: 30min 1.3 Ramp rate: 20°C/min. 1.4 Cycling: 200 cycles 1.5 Units shall be unpowered (4) The THB test starts with a pre-conditioning soak of all units for 72hrs under the following conditions: 2.1 Unpowered 2.2 Ambient temperature: 85℃ 2.3 Relative humidity: 85% (5) The THB Testing is performed for 1000hrs under the following conditions: 3.1 Input Voltage: Maximum Voltage 3.2 Output Load: Minimum load 3.3 Ambient temperature: The max rated ambient temperature or 85℃, whichever is less. 3.4 Relative humidity: 85% *Specifications are subject to change without notice DS_PACSR48010_07142020 E-mail: dcdc@deltaww.com http://www.deltaww.com/dcdc P2 ELECTRICAL CURVES Figure 1: Efficiency vs. Output current @ Vin=110,220VAC Figure 2: Vout vs. Vin @ Full load Figure 3: Output voltage vs. Output current@Vin=110,220VAC Figure 4: Dynamic response to load step 25%~75% with 0.1A/uS slew rate at 110/220Vac TOP: Vout,500mV/div, BOTTOM:Iout,5A/div, 1mS/div Figure 5: Vout start up with Enable on at 220Vac,10.5A Iout, TOP:Vout, 20V/div, 500mS/div BOTTOM: Vin, 500V/div, 500mS/div DS_PACSR48010_07142020 Figure 6: Output ripple & noise at 110/220Vac, 10.5A Iout Vout:100mV/div, 5mS/div E-mail: dcdc@deltaww.com http://www.deltaww.com/dcdc P3 Figure 7: Output over voltage protection at 110/220Vac,7.5A Iout. Vout:10V/div, 500mS/div Figure 8: Inrush current @ Vin=220Vac Iin:10A/div, 5mS/div; Figure 9: PG voltage vs. Vout @ Vin=220Vac,0AIout TOP:Vout, 10V/div, 20mS/div BOTTOM: PG, 1V/div, 20mS/div DS_PACSR48010_07142020 E-mail: dcdc@deltaww.com http://www.deltaww.com/dcdc P4 SIMPLIFIED APPLICATION CIRCUIT Note: PACSR series does not support parallel application Figure 10: Application connection TYPICAL value ADVISED No 1 2 Location Item Value Part Number Cap0 Bus cap 220uF/450V Cap1 Bus cap 3 4 5 Cap2 Cap3 Bus cap Cap for pri-sec 220uF/450V 2200pF/250Vac Y1/X1 Capacitor should have good low-temperature characteristics, keep at least 75% capacitance at -40℃ if need -40℃ application. Note(6) Cap4 Output cap 470uF/63V 6 7 8 9 10 11 12 13 14 15 16 Cap5 Cap6 Cap7 Cap8 F1 RV1 RV2 RV3 RV4 RV5 Output cap Output cap Output cap Output cap Input Fuse Input VDR Input VDR Input VDR Input VDR Input VDR 100uF/63V 100uF/63V 100uF/63V 100uF/63V 6.3A/250Vac 300VAC 300VAC 300VAC 300VAC 300VAC TVR14471KOOOTB9Y/THINKING TVR14471KOOOTB9Y/THINKING TVR14471KOOOTB9Y/THINKING TVR14471KOOOTB9Y/THINKING TVR14471KOOOTB9Y/THINKING GT1 Input GAS TUBE 2.5KV/10KA B88069X8661S102(EF2500X8S) 17 18 19 20 21 22 23 24 25 26 27 28 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 Input Y-cap Input Y-cap Input X-cap Input X-cap Input X-cap Input Y-cap Input Y-cap Cap for pri-PE 100pF/250Vac Y2/X1 4700pF/250Vac Y2/X1 1uF /305VAC X2 0.47uF /275VAC X2 0.47uF /275VAC X2 100pF/250Vac Y2/X1 4700pF/250Vac Y2/X1 1500pF/250Vac Y1/X1 4700pF/250Vac Y2/X1 4700pF/250Vac Y2/X1 4700pF/250Vac Y2/X1 4700pF/250Vac Y2/X1 DS_PACSR48010_07142020 Output Y-cap Output Y-cap Output Y-cap Output Y-cap 220uF/450V ESR≤16mΩ(100kHz), Rated ripple≥ 2920mArms(105℃) Note(7) ESR≤17mΩ(100kHz), Rated ripple≥ 2200mArms(125℃) Note(8) E-mail: dcdc@deltaww.com http://www.deltaww.com/dcdc P5 29 30 31 32 33 34 C13 C14 L1 L2 R1 R2 Input Y-cap Input Y-cap Input chock Input chock Input RES Input RES 100pF/250Vac Y2/X1 100pF/250Vac Y2/X1 11mH φ1mm 11mH φ1mm 1/4W 820Kohm 1/4W 820Kohm ==Note== (1) and (6): About the bus cap., please read the Application Note about the hold up time configure. (2) and (8): About the min. output cap., please use the cap. which has more performance than the cap. in the table above, or refer the cap. about the output cap. ability in the Application Note. (2) and (7): About the max. output cap., please follow the Application Note about the output cap. ability. DS_PACSR48010_07142020 E-mail: dcdc@deltaww.com http://www.deltaww.com/dcdc P6 THERMAL CONSIDERATION Thermal management is an important part of the system design. To ensure proper, reliable operation, sufficient cooling of the power module is needed over the entire temperature range of the module. Conduction cooling is usually the dominant mode of heat transfer. Thermal Testing Setup The following figure shows the testing setup in which the power mudule is mounted on an Al plate and was cooled by cooling liquid. Figure 11: Thermal test setup DS_PACSR48010_07142020 E-mail: dcdc@deltaww.com http://www.deltaww.com/dcdc P7 THERMAL DERATING CURVE The following figure shows the location to monitor the temperature of the module’s baseplate. The baseplate temperature in thermal curve is a reference for customer to make thermal evaluation and make sure the module is operated under allowable temperature. (Thermal curves shown in Figure13 are based on different input voltage). Figure 12: Baseplate’s temperature measured point Figure 13: Thermal derating curves DS_PACSR48010_07142020 E-mail: dcdc@deltaww.com http://www.deltaww.com/dcdc P8 MECHANICAL DRAWING Mechanical Dimensions Pin Connection Pin ns Function 1 ACL 2 ACN 3 BUS+ 4 BUS- 5 PG 6 SENSE- 7 VOUT- 8 VOUT+ 9 SENSE+ 10 NC All dimensions in mm (inches) Tolerance:X.X±0.5 (X.XX±0.02) X.XX±0.25 ( X.XXX±0.010) RECOMMENDED P.W.B PAD LAYOUT DS_PACSR48010_07142020 E-mail: dcdc@deltaww.com http://www.deltaww.com/dcdc P9 SOLDERING METHOD Generally, as the most common mass soldering method for the solder attachment, wave soldering is used for through-hole power modules and reflow soldering is used for surface-mount ones. Delta recommended soldering methods and process parameters are provided in this document for solder attachment of power modules onto system board. SAC305 is the suggested lead-free solder alloy for all soldering methods. The soldering temperature profile presented in this document is based on SAC305 solder alloy. Reflow soldering is not a suggested method for through-hole power modules due to many process and reliability concerns. If you have this kind of application requirement, please contact Delta sales or FAE for further confirmation. Wave Soldering (Lead-free) Delta’s power modules are designed to be compatible with single-wave or dual wave soldering. The suggested soldering process must keep the power module’s internal temperature below the critical temperature of 217℃ continuously. The recommended wave-soldering profile is shown below: Note: The temperature is measured on solder joint of pins of power module. The typical recommended (for double-side circuit board) preheat temperature is 115+/-10℃ on the top side (component side) of the circuit board. The circuit-board bottom-side preheat temperature is typically recommended to be greater than 135℃ and preferably within 100℃ of the solder-wave temperature. A maximum recommended preheat up rate is 3℃ /s. A maximum recommended solder pot temperature is 255+/-5℃ with solder-wave dwell time of 3~6 seconds. The cooling down rate is typically recommended to be 6℃/s maximum. DS_PACSR48010_07142020 E-mail: dcdc@deltaww.com http://www.deltaww.com/dcdc P10 Hand Soldering (Lead Free) Hand soldering is the least preferred method because the amount of solder applied, the time the soldering iron is held on the joint, the temperature of the iron, and the temperature of the solder joint are variable. The recommended hand soldering guideline is listed in Table below. The suggested soldering process must keep the power module’s internal temperature below the critical temperature of 217℃ continuously. PHYSICAL OUTLINE Case Size : 110.8x50.8x13.7mm (4.33”x2.00”x0.54”) Case Material : AL6061+Plastic case Weight : 230g PART NUMBERING SYSTEM P AC S R 48 010 S Form Factor Rated Input Voltage AC – 100VAC~240VAC Number of Outputs Product Series Output Voltage Output Current Option Code S – Single R – Regular 48V 0 – 10.5A P – Module A – Through hole S – Screw hole(M3*0.5) MODEL LIST Model Name PACSR48010S PACSR48010A Rated Input 100VAC~240VAC 100VAC~240VAC Output 5.8A 5.8A 48V 48V 10.5A 10.5A EFF @220VAC 100% LOAD 94% 94% WARRANTY Delta offers a two (2) years limited warranty. Complete warranty information is listed on our web site or is available upon request from Delta. Information furnished by Delta is believed to be accurate and reliable. However, no responsibility is assumed by Delta for its use, nor for any infringements of patents or other rights of third parties, which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Delta. Delta reserves the right to revise these specifications at any time, without notice. DS_PACSR48010_07142020 E-mail: dcdc@deltaww.com http://www.deltaww.com/dcdc P11