EV200AABCA

12-900Vdc KILOVAC EV200 - 200/250 Amps ("Czonka III") Make & Break Load Switching ® Features: • Low Cost - lowest price sealed relay in the industry with its contact rating • Highest contact rating for its size - 200/ 250 A carry, 2,000 A interrupt at 320 Vdc. • Optional Auxillary Contact - Easy monitoring of power contact position • Built-In Coil Economizer - Only 1.7 W hold power @ 12 Vdc making it ideal for battery powered systems. Models are available requiring external coil economizer for large volume applications • US and Canadian UL Recognized - UL File No. E208033 • CE Marked for EC Applications • AIAG QS9000, Design, Built & Approved • Hermetically Sealed - Intrinsically safe, operates in explosive & harsh environments Features: like salt, moisture, dust with no oxidation or contamination of coils or contacts providing stable contact resistance over years of use, including long periods of non-operation • Small & Lightweight - smallest sealed relay in the industry with its current rating • No Coil Back EMF - Built-in coil economizer limits back EMF to zero volts • Versatile Coil Connection - Flying leads or optional connectors • Multiple use Applications - Ideal for battery switching & back-up, DC voltage power control, circuit protection and safety Part Number PRODUCT SPECIFICATIONS Units Aux. Contacts ........................................... EV200 SPST-NO SPST-NO A 200 Contact Arrangement : Power Contacts ........................................ Contact Form ................................................................................. Carry Current, Continuous, Max @ 85oC, 1/0 cable 100 Seconds ........................................................................... 10 Seconds ........................................................................... Carry Current, Continuous, Max @ 50oC, 1/0 cable 300 Seconds ........................................................................... 100 Seconds ........................................................................... 10 Seconds ............................................................................ Starter Application (up to 10 repeats with 10 sec. off between) Inrush, 250 ms ........................................................................ Cranking, 10 sec ...................................................................... Make & Break Current (various voltages) Break Current @ 320 Vdc 1/ 1/ ............................................................ EV200 COIL DATA Voltage (will operate) Voltage (max.) Pickup (close), max. Hold, Min. Dropout (open), min. Inrush, max. Holding, avg. Inrush Time, max. 3/ 3/ A A A A A A A A A A A A A cycles cycles mohms mohms ms ms ms Mohms Vrms G's peak G's o 325 500 9 to 36 36 9.0 7.5 6.0 3.8 .13@12V, .07@24V 130 32 to 95 95 32 22 18 1.3 .03@48V 130 48 to 95 95 48 34 27 .7 .02@72V 130 Vdc Vdc Vdc Vdc Vdc A A ms 250 275 400 600 2,000 500 see back sheet 2,000, 1 cyc 4 / 2/3 .417/.150 see back sheet 1 million .4 .1 - .3 15 7 12 100 20 20 -40 to +85 .95 (.43) 2/ ....................................................................................................... PART NUMBER SELECTION Sample Part No. EV200 A A AN Model EV200 Form A = Normally Open H = Normally Open with Aux. Coil Voltage A = 9 to 36 (1 = requires external coil economizer) D = 32 to 95 (2 = requires external coil economizer) J = 48 to 95 (3 = requires external coil economizer) Coil Wire Length A = 390 mm (15.3") B = 152 mm (6.0") Coil Terminal Connector N = No Connector B = Yazaki 7282-5558-10 male, 7114-4102-02, 7158-3030-50 +red is pin 2 (B length only) C = Molex Mini-fit Jr, 2 Ckt, Female 18-24, P/N 39-01-2020 & 39-00-0060 +red is pin 1 (A length only) Mounting & Power Terminals A = Bottom Mount & Male 10mm x 8 Terminals A Aux. Contact Current, max @ 30 Vdc/125 Vac .............................. (no lower than 8V @ 100mA) Aux. Contact Resistance, max. 30 Vdc/125 Vac ............................ Load Life ....................................................................................... Mechancial Life ............................................................................. Contact Resistance, Max. (@200A) ............................................... Contact Resistance, Typ. (@200A) ................................................ Operate Time, 25o C ....................................................................... Close (includes bounce) Typ. .................................................. Bounce (after close only), Max. ............................................... Release Time (includes arcing), Max. @ 2,000A ..................... Insulation Resistance @ 500 Vdc, Min. ........................................ Dielectric at Sea Level (leakage < 1mA) ........................................ Shock, 11 ms 1/2 Sine (peak), operating ...................................... Vibration, Sinusoidal (80-2000 Hz, peak) ..................................... Operating Ambient Temperature Range ........................................ Weight, Nominal ........................................................................... 1/ 2/ 3/ 4/ 2,200 C pound (kg) Main Power Contacts 50 at end of life Estimated Does not meet dielectric & IR after test, 1,700 amp for unit with Aux. Contacts CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com Rev. 9/2001 10 12-900Vdc Features: Estimated Make & Break Power Switching Ratings 10 0 ,00 0 C o n tin u ou s cu rr e nt ca rr y r e gio n 200A N o n c on tin u ou s cu rr e nt ca rr y r e gio n 1 0,00 0 60 2 8 Vd c 180 0V dc 27 0V dc 0V dc 1,00 0 900 L ife C yc le s Vd c 40 0V dc 120 Vd c 10 0 10 Features: 1 N O TE S : 1) F O R R E S IS T IV E L O A D S W IT H 30 0 uH M A XIM U M IN D U C T A N C E 2) ES T IM A T E S BA S E D O N E X T R A P O L A T E D D AT A . U S ER IS E N C O U R A G E D T O V E R I F Y R A T IN G IN AC T U A L A PP L IC A T I O N 3) EN D O F L IF E W H EN D IE L E C T R IC ST R E N G T H BE T W E E N T E R M IN A L S F A LL S B E L O W 5 0 M Ω @ 5 0 0 VD C 4) T H E M A X IM U M C O N T A C T M A K E AN D B R E A K P O W E R IS E S T I M A T E D A T 20 8 K W . B R E A K O N L Y A B O V E 2 0 8K W T O A V O ID C O N T A C T W E LD IN G 1 10 10 0 1,00 0 1 0,00 0 C u rr en t (A ) Electrical Load Life Ratings for Typical EV Applications Make/Break Life Capacitive & Resistive Loads at 320 Vdc 1 / 2 / @90% capacitive pre-charge (make only) see chart below @80% capacitive pre-charge (make only) see chart below @200 A make/break (2 consecutive, reverse polarity) 1 / 2,000 A - break only (1,700 A for Aux. Contact Model) 1 / Mechanical Life 1 / Resistive load includes inductance L = 25 uH. Load @ 2500 A tested @ 200 uH. 2 / Life based on projected Weibull Life with 95% Reliability * Does not meet dielectric & IR after test. Cycles Cycles Cycles Cycles Cycles 50,000 50 12 1* 1,000,000 EV200 Capacitive Make Test Curves for Pre-Charged Motor Controller 700 650 Amps 600 550 500 450 400 350 300 250 200 150 100 50 0 0 .0 0 .5 1 .0 1 .5 80% Minimum Pre Charge 90% Nominal Pre Charge mS 2 .0 Rev. 9/2001 11 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com