EUP8092

EUP8092 1.5A Linear Li-Ion/Polymer Charger IC with Integrated FET and Charger Timer DESCRIPTION The EUP8092 series are highly integrated single cell Li-Ion/Polymer battery charger IC designed for handheld devices. This charger is designed to work with various types of AC adapters or a USB port and capable of operating with an input voltage as low as 2.65V. The EUP8092 operates as a linear charger and charges the battery in three phases: trickle current, constant current, and constant voltage. When AC-adapter is applied, an external resistor sets the magnitude of the charge current, which may be programmed up to 1.5A with TDFN10 package and a current-limited adapter for lowest power dissipation. The EUP8092 features thermal regulation loop to control charge current to keep safe operation when PCB lacked of enough heat-sinking. A programmable charge timer provides a backup safety for termination. The EUP8092 automatically re-starts the charge if the battery voltage falls below an internal threshold and automatically enters sleep mode when DC supplies are removed. No external sense resistor or blocking diode is required for charging. A NTC thermistor interface is used for charging the battery in a safe temperature range. FEATURES Very Low Power Dissipation Accepts Multiple Types of Adapters or USB BUS Power Integrated Power FET and Current Sensor for Up to 1.5A Charge Applications Guaranteed to Operate at 2.65V After Start-Up Charge Termination by Minimum Current and Time Precharge Conditioning With Safety Timer Reverse Leakage Protection Prevents Battery Drainage Charge Current Thermal Regulation Status Outputs for LED or System Interface Indicates Charge and Fault Conditions Optional Battery Temperature Monitoring Before and During Charge Automatic Sleep Mode for Low-Power Consumption Available in 3mm × 3mm TDFN-10 Package RoHS Compliant and 100% Lead (Pb)-Free APPLICATIONS PDAs, Cell Phones and Smart Phones Portable Instruments. Stand-Alone Charger. USB Bus Powered Charger. Typical Application Circuit Figure 1. DS8092 Ver 0.2 July 2008 1 EUP8092 Block Diagram Figure 2. DS8092 Ver 0.2 July 2008 2 EUP8092 Pin Configurations Package Type Pin Configurations TDFN-10 Pin Description PIN VIN FAULT STATUS TIME GND EN V2P8 IREF TEMP VBAT TDFN-10 1 2 3 4 5 6 7 8 9 10 DESCRIPTION VIN is the input power source. Connect to a wall adapter. FAULT is an open-drain output indicating fault status. This pin is pulled to LOW under any fault conditions. STATUS is an open-drain output indicating charging and inhibit states. The STATUS pin is pulled LOW when the charger is charging a battery. The TIME pin determines the oscillation period by connecting a timing capacitor between this pin and GND. The oscillator also provides a time reference for the charger. GND is the connection to system ground. EN is the enable logic input. Connect the EN pin to LOW to disable the charger or leave it floating to enable the charger. This is a 2.8V reference voltage output. This pin outputs a 2.8V voltage source when the input voltage is above POR threshold and outputs zero otherwise. The V2P8 pin can be used as an indication for adapter presence. This is the programming input for the constant charging current. TEMP is the input for an external NTC thermistor. The TEMP pin is also used for battery removal detection. VBAT is the connection to the battery. Typically a 1µF Tantalum capacitor is needed for stability when there is no battery attached. When a battery is attached, only a 0.1µF ceramic capacitor is required. DS8092 Ver 0.2 July 2008 3 EUP8092 Ordering Information Order Number EUP8092JIR1 Package Type TDFN-10 Marking xxxxx 8092D 3H Operating Temperature VBAT (V) VSEN Range -20 °C to 70°C 4.2 NO TEMP TIMEOUT YES YES EUP8092- □ □ □ □ Lead Free Code 1: Lead Free 0: Lead Packing R: Tape& Reel Operating temperature range I: Industry Standard Package Type J: TDFN-10 DS8092 Ver 0.2 July 2008 4 EUP8092 Absolute Maximum Ratings Supply Voltage (VIN) --------------------------------------------------------------------------------- -0.3V to 7V Output Pin Voltage (VBAT) ------------------------------------------------------------------------ -0.3V to 5.5V Signal Input Voltage (EN,TIME, IREF) ------------------------------------------------------------ -0.3V to 7V Output Pin Voltage ( STATUS , FAULT ) -----------------------------------------------------0.3V to 5.5V Junction temperature range, TJ ------------------------------------------------------------------------150°C Storage temperature range, Tstg ------------------------------------------------------------- -65°C to 150°C Lead temperature (soldering, 10s) -------------------------------------------------------------------260°C Dissipation Ratings Package TDFN-10 θJA 48°C/W TA < 40°C Power Rating 1.5W Derating Factor Above TA =25°C 0.0208 W/°C Recommended Operating Conditions Min. Supply voltage ,VIN Ambient Temperature Range 4.3 -20 Max. 6.5 70 Unit V °C Electrical Characteristics Typical values are tested at VIN = 5V and +25°C Ambient Temperature, maximum and minimum values are guaranteed over 0°C to +70°C Ambient Temperature with a supply voltage in the range of 4.3V to 6.5V, unless otherwise noted. Symbol Parameter Conditions EUP8092 Unit Min. Typ. Max. 3.0 2.25 3.4 2.4 4.0 2.65 V V POWER-ON RESET Rising VIN Threshold Falling VIN Threshold STANDBY CURRENT ISTANDBY IVIN IVIN VBAT Pin Sink Current VIN Pin Supply Current VIN Pin Supply Current VIN floating or EN = LOW VBAT floating and EN pulled low VBAT floating and EN floating 30 1 3.0 µA µA mA VOLTAGE REGULATION VCH Output Voltage Dropout Voltage CHARGE CURRENT ICHARGE ITRICKLE ICHARGE ITRICKLE Constant Charge Current Trickle Charge Current Constant Charge Current Trickle Charge Current RIREF = 80kΩ, VBAT = 3.7V RIREF = 80kΩ, VBAT = 2.0V IREF Pin Voltage > 1.2V, VBAT = 3.7V IREF Pin Voltage > 1.2V, VBAT = 2.0V 0.9 400 1.0 110 450 50 1.1 520 A mA mA mA VBAT = 3.7V, 0.5A, 3X3 package 4.158 4.20 170 4.242 V mV DS8092 Ver 0.2 July 2008 5 EUP8092 Electrical Characteristics (continued) Typical values are tested at VIN = 5V and +25°C Ambient Temperature, maximum and minimum values are guaranteed over 0°C to +70°C Ambient Temperature with a supply voltage in the range of 4.3V to 6.5V, unless otherwise noted. Symbol Parameter Conditions EUP8092 Unit Min. Typ. Max. 80 10 115 100 140 mA mA mA CHARGE CURRENT ICHARGE ITRICKLE EOC Constant Charge Current Trickle Charge Current End-of-Charge Threshold IREF Pin Voltage < 0.4V, VBAT = 3.7V IREF Pin Voltage < 0.4V, VBAT = 2.0V RECHARGE THRESHOLD VRECHRG Recharge Voltage Threshold 4.0 V TRICKLE CHARGE THRESHOLD Trickle Charge Threshold VMIN Voltage TEMPERATURE MONITORING Low Battery Temperature V2P8 = 3.0V VTMIN Threshold High Battery Temperature V2P8 = 3.0V VTMAX Threshold VRMV TFOLD Battery Removal Threshold V2P8 = 3.0V Charge Current Foldback Threshold Oscillation Period CTIME = 15nF 2.7 2.85 3 V 1.45 0.36 95 1.51 0.38 2.25 110 1.57 0.40 125 V V V ℃ OSCILLATOR TOSC 2.4 3 3.6 ms LOGIC INPUT AND OUTPUT IREF Input High IREF IMIN Input Low STATUS/FAULT Sink Current (1) I O ( OUT) =  1.2 Pin Voltage = 0.8V 4 - 0.1 - V V mA 5  10 5 × 0.8V   R  IREF    10 × 0.8V  (2) I   O ( PRECHG ) =   R IREF   (3) I O ( EOC) =   10 4 × 0.8V   R  IREF   DS8092 Ver 0.2 July 2008 6 EUP8092 Application Information Figure 3. Operational Flow Chart DS8092 Ver 0.2 July 2008 7 EUP8092 Typical Operating Characteristics Figure 4. Figure 5. Figure 6. Figure 7. Figure 8. DS8092 Ver 0.2 July 2008 Figure 9. 8 EUP8092 Typical Operating Characteristics (continued) Figure 10. Figure 11. Figure 12. Figure 13. Figure 14. DS8092 Ver 0.2 July 2008 Figure 15. 9 EUP8092 Typical Operating Characteristics (continued) Figure 16. Figure 17. Figure 18. DS8092 Ver 0.2 July 2008 10 EUP8092 OPERATION The EUP8092 is an integrated charger for single-cell Li-ion or Li-polymer batteries. As a linear charger, the EUP8092 charges a battery in the popular constant current (CC) and constant voltage (CV) profile. The constant charge current IREF is programmable up to 1.5A with an external resistor or a logic input. The charge voltage VCH has 1% accuracy over the entire recommended operating condition range. A thermal-regulation feature removes the thermal concern typically seen in linear chargers. The charger reduces the charge current automatically as the IC internal temperature rises above +110°C to prevent further temperature rise. The thermal-regulation feature guarantees safe operation when the printed circuit board (PCB) is space limited for thermal dissipation. Figure 19 shows the typical charge curves in a traditional linear charger powered with a constant-voltage adapter. From the top to bottom, the curves represent the constant input voltage, the battery voltage, the charge current and the power dissipation in the charger. The power dissipation PCH is given by the following equations: Figure 19. Typical Charge Curves Using a Constant-Voltage Adapter PCH = V - V ×I IN BAT CHARGE ( ) (1) where ICHARGE is the charge current. The maximum power dissipation occurs during the beginning of the CC mode. The maximum power the IC is capable of dissipating is dependent on the thermal impedance of the printed-circuit board (PCB). Figure 19 shows, with dotted lines, two cases that the charge currents are limited by the maximum power dissipation capability due to the thermal regulation. When using a current-limited adapter, the thermal situation in the EUP8092 is totally different. Figure 19 shows the typical charge curves when a current-limited adapter is employed. The operation requires the IREF to be programmed higher than the limited current ILIM of the adapter, as shown in Figure 20. The key difference of the charger operating under such conditions occurs during the CC mode. The adapter current is limited, the actual output current will never meet what is required by the current reference. Therefore, the main MOSFET becomes a power switch instead of a linear regulation device. The power dissipation in the CC mode becomes: Figure 20. Typical Charge Curves Using a Current Limited Adapter Battery Pre-Conditioning During a charge cycle if the battery voltage is below the V(MIN) threshold, the EUP8092 applies a precharge current, ITRICKLE, to the battery. This feature revives deeply discharged cells. The resistor connected between the IREF and GND, RIREF, determines the precharge rate. 0.8V × 10 4 I REF = (3) R IREF The EUP8092 activates a safety timer, ITRICKLE, during the conditioning phase. If VMIN threshold is not reached within the timer period, the EUP8092 turns off the charger and enunciates FAULT on the FAULT pins. 2 PCH = R ×I DS(ON ) CHARGE (2) where RDS(ON) is the resistance when the main MOSFET is fully turned on. This power is typically much less than the peak power in the traditional linear mode. DS8092 Ver 0.2 July 2008 11 EUP8092 Battery Charge Current The EUP8092 offers on-chip current regulation with programmable set point. The resistor connected between the IREF and GND, RIREF, determines the AC charge rate. There are three ways to program the charge current: 1. driving the IREF pin above 1.3V 2. driving the IREF pin below 0.35V, 3. or using the RIREF as shown in the Typical Applications. The voltage of IREF is regulated to a 0.8V reference voltage when not driven by any external source. The charging current during the constant current mode is 100,000 times that of the current in the RIREF resistor. Hence, depending on how IREF pin is used, the charge current is, VIREF > 1.3V 500 mA Power on Reset (POR) The EUP8092 resets itself as the input voltage rises above the POR rising threshold. The V2P8 pin outputs a 2.8V voltage, the internal oscillator starts to oscillate, the internal timer is reset, and the charger begins to charge the battery. The EUP8092 has a typical rising POR threshold of 3.4V and a falling POR threshold of 2.4V. Signals in a charge cycle are illustrated in Figure 21. V < 0.35V IREF The 500mA current is a guaranteed maximum value for high-power USB port, with the typical value of 450mA. The 100mA current is also a guaranteed maximum value for the low-power USB port. This design accommodates the USB power specification. Battery Voltage Regulation The voltage regulation feedback is through the VBAT pin. This input is tied directly to the positive side of the battery pack. The EUP8092 monitors the battery pack voltage between the VBAT and GND pins. When the battery voltage rises to VO(REG) threshold, the voltage regulation phase begins and the charging current begins to taper down. As a safety backup, the EUP8092 also monitors the charge time in the charge mode. If charge is not terminated within this time period, TIMEOUT, the EUP8092 turns off the charger and enunciates FAULT on the FAULT pins. End-of-Charge (EOC) Current The end-of-charge current C/10 sets the level at which the charger starts to indicate the end of the charge with the STATUS pin, as shown in Figure 21. The charger actually does not terminate charging until the end of the TIMEOUT, as described in the Total Charge Time section. Recharge After End-of-charge, the EUP8092 re-starts the charge once the voltage on the VBAT pin falls below the V(RCH) threshold. This feature keeps the battery at full capacity at all times.  0.8 V  × 10 5 ( A ) IREF =  R IREF  100 mA  R IREF (4) Figure 21. Operation Waveforms The following events initiate a new charge cycle: • POR, • a new battery being inserted (detected by TEMP pin), • the battery voltage drops below a recharge threshold after completing a charge cycle, • recovery from an battery over-temperature fault, • or, the EN pin is toggled from GND to floating. Sleep Mode The EUP8092 enters the low-power sleep mode if AC-adapter is removed from the circuit. This feature prevents draining the battery during the absence of input supply. Internal Timer The internal oscillator establishes a timing reference. The oscillation period is programmable with an external timing capacitor, CTIME. The oscillator charges the timing capacitor to 1.5V and then discharges it to 0.5V in one period, both with 10µA current. The period TOSC is: T = 0.2 × 10 6 × C (seconds) OSC TIME (5) A 15nF capacitor results in a 3ms oscillation period. The accuracy of the period is mainly dependent on the accuracy of the capacitance and the internal current source. The total charge time for the CC mode and CV mode is limited can be calculated as: DS8092 Ver 0.2 July 2008 12 EUP8092 C TIMEOUT = 2 22 × TOSC = 14 × TIME (minutes)(6) 1nF For example, a 15nF capacitor sets the TIMEOUT to be 3.5 hours. The charger has to reach the end-of-charge condition before the TIMEOUT, otherwise, a TIMEOUT fault is issued. The TIMEOUT fault latches up the charger. There are two ways to release such a latch-up: either to recycle the input power, or toggle the EN pin to disable the charger and then enable it again. The trickle mode charge has a time limit of 1/8 TIMEOUT. If the battery voltage does not reach VMIN within this limit, a TIMEOUT fault is issued and the charger latches up. 2.8V Bias Voltage The EUP8092 provides a 2.8V voltage for biasing the internal control and logic circuit. This voltage is also available for external circuits such as the NTC thermistor circuit. The maximum allowed external load is 2mA. NTC Thermistor The EUP8092 uses two comparators (CP2 and CP3) to form a window comparator, as shown in Figure 22. When the TEMP pin voltage is “out of the window,” determined by the VTMIN and VTMAX, the EUP8092 stops charging and indicates a fault condition. When the temperature returns to the set range, the charger re-starts a charge cycle. The temperature window is shown in Figure 22. Figure 23. The Internal and External circuit for The NTC Interface At the low temperature limit, the TEMP pin voltage is 1.4V, which is 1/2 of the 2.8V bias. Thus, R COLD 1 .4 1 = = ⇒ R COLD = R U R COLD + R U 2.8 2 (7) where RU is the pull-up resistor as shown in Figure 23. On the other hand, at the high temperature limit the TEMP pin voltage is 0.35V, 1/8 of the 2.8V bias. Therefore, R HOT R 0.35 1 = = ⇒ R HOT = U R HOT + R U 2 .8 8 7 (8) For applications that do not need to monitor the battery temperature, the NTC thermistor can be replaced with a regular resistor of a half value of the pull up resistor RU. Another option is to connect the TEMP pin to the IREF pin that has a 0.8V output. With such connection, the IREF pin can no longer be programmed with logic inputs. Charge Status Outputs Figure 22. Critical voltage Levels for Temp Pin As the TEMP pin voltage rises from low and exceeds the 1.4V threshold, the under temperature signal rises and does not clear until the TEMP pin voltage falls below the 1.2V falling threshold. Similarly, the over-temperature signal is given when the TEMP pin voltage falls below the 0.35V threshold and does not clear until the voltage rises above 0.4V. The actual accuracy of the 2.8V is not important because all the thresholds and the TEMP pin voltage are ratios determined by the resistor dividers, as shown in Figure 23. The open-drain STATUS and FAULT outputs indicate various charger operations as shown in the following table. These status pins can be used to drive LEDs or communicate to the host processor. Note that OFF indicates the open-drain transistor is turned off. Table 1 summarizes the other two pins. Table 1. STATUS INDICATIONS FAULT STATUS INDICATION Charge completed with no fault High High (Inhibit) or Standby High Low Charging in one of the three modes Low High Fault DS8092 Ver 0.2 July 2008 13 EUP8092 EN Input (Charge Enable) The EN digital input is used to disable or enable the charge process. A high-level signal on this pin enables the charge and a low-level signal disables the charge and places the device in a low-power mode. A low-to-high transition on this pin also resets all timers and timer fault conditions. Input and Output Capacitor Selection Typically any type of capacitors can be used for the input and the output. Use of a 0.47µF or higher value ceramic capacitor for the input is recommended. When the battery is attached to the charger, the output capacitor can be any ceramic type with the value higher than 0.1µF. However, if there is a chance the charger will be used as an LDO linear regulator, a 10µF tantalum capacitor is recommended. Current-Limited Adapter Figure 24 shows the ideal current-voltage characteristics of a current-limited adapter. VNL is the no-load adapter output voltage and VFL is the full load voltage at the current limit ILIM. Before its output current reaches the limit ILIM, the adapter presents the characteristics of a voltage source. The slope rO represents the output resistance of the voltage supply. For a well regulated supply, the output resistance can be very small, but some adapters naturally have a certain amount of output resistance. The adapter is equivalent to a current source when running in the constant-current region. Being a current source, its output voltage is dependent on the load, which, in this case, is the charger and the battery. Figure 24. The Equivalent Circuit of the Charging System Working with Current Limited Adapter DS8092 Ver 0.2 July 2008 14 EUP8092 Packaging Information TDFN-10 SYMBOLS A A1 D E1 E L b e D1 MILLIMETERS MIN. 0.70 0.00 2.90 1.70 2.90 0.30 0.18 0.50 2.40 3.10 0.50 0.30 0.114 0.012 0.007 MAX. 0.80 0.05 3.10 MIN. 0.028 0.000 0.114 INCHES MAX. 0.031 0.002 0.122 0.067 0.122 0.020 0.012 0.020 0.094 DS8092 Ver 0.2 July 2008 15