EDSX11-140A

Digital Controller COMPACT CONTROLLER M [CC-M] (PROGRAMMABLE STEP OUTPUT TYPE) PDC DATA SHEET The Compact Controller M (programmable step output type) is a single-loop process controller. It accepts 1 to 5 V DC and signals from thermocouples and resistance bulb as input, and is provided with abundant control and computation functions to allow configuring a flexible system with a high cost performance. FEATURES 1. Control and computation functions dependent on wafers Control and computation functions are implemented by combining function-software packages called "WAFERS." Since the WAFERS are built in the controller, optimum system can be programmed by using the front-panel keys and the PC based configurator. 2. High visibility ensured with color graphic display A color LCD is adopted for graphic display of multi-loop bar graph and trend screens,etc. 3. Communication function (option) RS-485 (Modbus® protocol or OPTO22 interface®) are available. 4. Memory card (option) Memory card can save any data, for example process input, WAFER output, etc. SPECIFICATIONS 1. Control and Computation Functions Control and computation functions are implemented by combining function-software packages called "WAFERS." Combination of WAFERS is called "WAFER connection." CC-M comprises 100 kinds of WAFERS. WAFER connection is made by operating the keys on the front panel or using the PC based configurator. (1) PID control • Number of loops and PID: 1 loop (1 control output / 2PID) • Proportional band (P): 1.0 to 3276.7%, set at 3000.0% for delivery • Integration time (I): 0.1 to 3276.7 s, set at 3000.0 s for delivery • Derivative time (D): 0.0 to 900.0 s, set at 0.0 s for delivery (2) Programming function • Programming method: WAFER connection • Program capacity: 48 WAFERS • Kind of wafer : 100 kinds listed in Table 1 (3) Computation cycle: 200 ms (4) Alarm function • Method : Alarm can be displayed and output through WAFER connection. • Kinds : Each high/low of PV, SV and MV, PV change rate alarm, MV change rate alarm, high/low deviations. EDSX11-140a Date Jan. 11, 2002 PDC 2. Input Signals Performance under reference condition(23 ± 2˚C, 55± 10%RH, Power voltage and frequency variation ± 1%, free from the effect of external noise) unless otherwise specified. 2-1 Analog input signal • Number of inputs: 8 inputs • Inpute signal types: DC voltage, thermocouple (option), resistance bulb (option) Two thermocouple inputs or two resistance bulb inputs are selectable. (1) DC voltage/DC current • Input range: Selectable among 0 to 5 V DC, 1 to 5 V DC and 0 to 10 V DC Initial set before delivery : 1 to 5 V DC • Input accuracy: ± 0.1% of input span± 1 digit • Scaling (Engineering data conversion): Settable within a range from -32767 to 32767 4, 3, 2, 1 or 0 digit below decimal point is selectable. Initial set before delivery : 0.00% to 100.00% • Engineering unit: Settable in up to 8 characters Usable characters: Alphabets numerals, symbols such as +, – ,*,etc. • Input accuracy guarantee range: –5% to 105% of input range. • Maximum continuous permissible voltage: ± 35 V • Input resistance: 1 MΩ or more • Influence by ambient temperature: ± 0.1% FS/10°C or less. • Influence by power supply fluctuation: ± 0.1% FS or less. • Isolation: Non-isolated from internal circuit. • In case of current input: Shunt resistor need to be connected to the analog input terminal. (250 Ω shunt resistor is optional item) (2) Thermocouple (option) • Types and measurable ranges: * See Table 2. • Input accuracy: ± 0.2% FS ± 1 digit [Note]B type: ± 5% between 0 to 400˚C S and R type: ± 1%between 0 to 500˚C All type of TC: ± 5% under–100˚C • Reference junction compensation error: ± 1.0°C (provided measurable range is –50°C and higher) [Note]Reference junction compensation resistor is connected at external input terminal in case of thermocouple input is ordered. • Input accuracy guarantee range: –5% to 105% of input range. • Input resistance: 1 MΩ or more • Allowable signal source resistance: 100 Ω or less (Zener barrier connection unallowable) • Influence by signal source resistance: About 0.25 µV/Ω • Influence by ambient temperature: ± 0.2% FS/10°C ± 1°C or less. • Influence by power supply fluctuation: ± 0.2% FS ± 1˚C or less • Burnout detection: Provided • Isolation: Isolated from internal circuit. (3) Resistance bulb (option) • Types and measurable ranges: * See Table 2. • Input accuracy: ± 0.2% FS ± 1 digit • Input accuracy guarantee range: -5% to 105% of input range • Allowable wiring resistance: 10Ω or less per wire, provided wiring resistance must be equal among 3 wires (Zener barrier connection unallowable) • Influence by ambient temperature: ± 0.2% FS/10˚C or less. • Influence by power supply fluctuation: ± 0.2% FS or less • Burnout detection: Provided • Isolation: Isolated from internal circuit. [Note] FS: full span. • Sampling period: 100 ms 2-2 Digital input signal • Number of inputs: 10 inputs • Electrical specifications: No-voltage contact or transistor contact ON/0 V, OFF/24 V, ON current/about 8 mA Isolated from the internal circuit by photocoupler. Not isolated between each digital input and output. • Contact rating: 30 V DC, 10 mA or more • Signal judgment: No-voltage contact Contact resistance; 200 Ω or less at ON, 100 kΩ or more at OFF Transistor contact 1V max at ON., leakage current 100µA max. at OFF 3. Output Signals Performance under reference condition(23 ± 2˚C, 55± 10%RH, Power voltage and frequency variation ± 1%, free from the effect of external noise) unless otherwise specified. 3-1 Analog output signal (1) Auxiliary analog output • Number of outputs: 4 outputs • Types of signal : Selectable among 0 to 5 V DC, 1 to 5 V DC and 0 to 10 V DC Initial set before delivery: 1 to 5 V DC • Output accuracy: ± 0.1% FS • Load resistance: 15 kΩ or more 2 • Output guarantee range: • 1 to 5 VDC : –12.5% to 112.5% • 0 to 5 VDC : 0% to 112.5% • 0 to 10VDC : 0% to 105% • Influence by power supply fluctuation: ± 0.1% FS or less • Isolation : Non-isolated from internal circuit 3-2 Control output signal • Number of outputs: 1 output Increasing pulse; DO1 Decreasing pulse; DO2 • Electrical specifications: Transistor open collector 1 V max. at ON, 10 µA max at OFF. Isolated from the internal circuit by photocoupler. Not isolated between each digital input and output. • Output rating : 30 V DC, 100 mA max. (resistive load) [Note] Control outputs should be crossed sequentially by an external sequence so that the increasing and decreasing pulse signals are not turned to ON at the same time. 3-3 Digital output signal • Number of outputs: 8 outputs • Electrical specifications: Transistor open collector 1 V max. at ON, 10 µA max at OFF. Isolated from the internal circuit by photocoupler. Not isolated between each digital input and output. • Output rating : 30 V DC, 100 mA max. (resistive load) 3-4 Fault output signal (terminal symbol FLT) • Number of outputs: 1 output • Electrical specifications: Transistor open collector 1 V max. at ON, 10 µA max at OFF. Isolated from the internal circuit by photocoupler. Not isolated between each digital input and output. • Output rating : 30 V DC, 100 mA max. (resistive load) 4. Display • Display unit 5. Setting and Operation (1) Set point setting method • Setting key : Up key/down key • Setting speed : About 40 s/FS • Setting resolution: 0.05% FS/each key press (2) Control output operation method • Operation key : Up key, down key • Operation speed: About 40 s/FS (usual), (3) Operation mode • Kinds of operation mode: C, A, and M [Note] C: Cascade mode (operation according to remote set point) A: Auto mode (operation according to the local set point) M: Manual mode (control output to be manually operated by operator) • Changeover : Balance bumpless changeover from Auto to Cascade Balanceless bumpless in other changeover [Note] Balance bumpless changeover is a method where each setting value needs to be balanced by operator himself at the time of changeover. Balanceless bumpless changeover is a method where each setting value is automatically balanced by the controller at the time of changeover. (4) Security • Method : Setting of a password • Password : Settable in 4 numerals (within 0000 to ffff) Initial set before delivery: 0000 • Contents of security: Inhibition of parameter setting (5) Other setting items • Tag name : Settable in up to 8 characters Usable characters; alphabes, numerals, symboles such as +, – ,*,etc. 6. Power Supply • Voltage rating : 100 V to 240 V AC/24 V DC • Allowable range: 85 V to 264 V AC/20 V to 30 V DC • Frequency : 47 to 63 Hz • Power consumption: 60 VA or less (100 V to 240 V AC)/ 30 W or less (24 V DC) • Power supply output voltage: (terminal symbol VP and PC) 20V to 30V DC,max. 40mA : 16 Colors graphic liquid crystal display, with CFL back light and contrast adjust function. • Contents of display: • Menu • Loop panel Bar graph display, digital display, etc. • Tuning screen • Trend screen (max. 8 screens) • Alarm and alarm historical screen • Analog input/output and digital input/ output indication screen • WAFER connection screen • Parameter setting screen 3 PDC 7. General performance and characteristics • Insulation resistance: 500 V DC, 50 MΩ or more. • Dielectric strength: • 2,000 V AC for 1 minute between power terminal and ground terminal in case of 100 V to 240 V AC power supply • 500 V AC for 1 minute between power terminal and ground terminal in case of 24 V DC power supply. • 500 V AC for 1 minute between signal communication terminals and ground terminal • Rush current : 60 A or less. (100 V AC to 240 V AC power supply) • Clock : Set and display year, month, day, hour, minute, second Accuracy : ± 100 ppm except of time lag shorter than 1 s / power ON / OFF action. • Memory backup: • Protection by lithium battery. (expected battery life is about 2 years under room temperature) • Parameter and program are stored in non-volatile memory. 8. Operating and storage conditions • Operating temperature: 0 to 50˚C 0 to 40°C in case of multiple mounting (Temperature change rate: Max. 10˚C / h) • Transport and storage temperature: -20 to 70˚C (Temperature change rate: Max. 20˚C / h) • Operating humidity: 5 to 90% RH, condensation unallowable • Transport and storage humidity: 5 to 95% RH, condensation unallowable • Operating continuous vibration: 4.9 m/s2 or less • Transport and storage shock: Fall of 60cm max. in packed status 9. Power Failure and restart Function • Permissible duration of momentary power failure: 20 ms at 90V AC (100 V to 240 V AC only) [Note] In case of 24 V DC, system power supply unit (model: PXJ) is recommended to avoid power failure problem. • Behavior at power failure detection: Control stops at detection of power failure. • Power recovery mode: Selectable initial start and continuous start 10. Self-Diagnosis • Control and computation circuit failure: Monitoring with watchdog timer • Input signal failure: • Voltage/current input Monitoring of range over • Thermocouple and resistance bulb Monitoring of disconection • Behavior at failure: : FLT is indicated, FLT lamp lights, FLT output signal turns on, control stops and control output is held. 11. Structure • Enclosure : Plastic (material: PC-ABS) • Finish color : Front frame and enclosure both gray • Flame resistance: UL94V-0 • Protection : Front face; IP54 (display unit and operation key) • External dimensions (W x H x D): 72 x 144 x 280 mm • Mass : 1.9 kg or less • Mounting method: Flush on indoor panel Vertical mounting as standard Tilted mounting allowed within backward angle 0° to 45°. 90° to 45° For panel cutout dimension, refer to Panel Cutout Dimensions • External terminal: Compression terminal type 4 12. Communications (option) 12-1 RS485 interface-1 • Communication behavior: Slave • Communication protocol: Modbus® protocol • Physical specification: EIA RS-485 • Communication method: Half-duplex, bit serial Start-stop synchronizing • Connection form: Multi-drop • Communication speed: 19.2 kbps • Communication distance: Max. 500 m in total • Number of connectable units: Max. 31 units • Data length : Fixed to 8 bits • Parity : Odd / Even / None • Stop bit : 1 or 2 • Isolation : Isolated from internal circuit • Terminator : 100 Ω (optional item) • Communication items: Parameters and process value. • RS232C / RS485 signal converter (optional item): Code symbol: PDZT0001 12-2 RS485 interface-2 • Communication behavior: Master • Usage : I/O extension Analog input / output : Max.4 Digital input / output : Max.32 • Communication protocol: OPTO22 interface® • Physical specification: EIA RS485 • Communication method: Half-duplex, bit serial Start-stop synchronizing • Communication speed: 57.6 kbps • Communication distance: Max.50m in total • Number of connectable units: Max.31 units [Note] Number of units is limited depend on the number of I/O points. • Isolation : Isolated from internal circuit • Terminator : 100 Ω (optional item) • Communication item: Parameters, process values,etc. • Connectable slave unit: SNAP I/O series® (OPTO22 corporation) 13. Memory Card Interface (option) • Specification : Compact Flash® (Based on CFA) • Compatible memory card: 5 V flash memory card Capacity 4, 20 and 32 MB • Application : Process data logging (32 points or less) • Saving period : 1s to 2h • Data storage capacity: Memory card capacity 4MB 20MB 32MB Data storge about 180 thousand data about 900 thousand data about 1.35 million data [Note] The data of max. 16 points (4 screens) can be storaged at storage time as 1 s. • Format method: Dependent on this controller • Data readout : Readout by PC using PCMCIA card slot • Recommended memory card: Made by Sandisk corporation Sandisk compact Flash memory card is standardized and on the market. 14. Standards under Conformity (1) General safety: IEC 1010-1 (1990) EN 61010-1 (1993) (2) EMC : Emission EN 50081-2 (1994) Immunity EN 50082-2 (1995) 15. Configuration Software (optional item) 15-1 Programming loader software (code symbol : PDZP2001) • WAFER connection can be entered, edited, uploaded and downloaded. • Operation parameter can be entered, edited, uploaded and downloaded. 15-2 Recommended personal computer system • Hardware : DOS/V machine, Pentium 100MHz or higher Free hard disk capacity 40MB or more, memory capacity 32MB or more • Operating system: Windows 95 15-3 Cable (code symbol : PDZL1001) Using the configuration software, the configuration file is downloaded via RS232C transmission cable. 5 PDC Table 1 List of WAFERS Kinds Outline 9 Carries out computation on the primary loop. Secondary PID 4 Carries out computation on the secondary loop. 2 Gain schedule Outputs the PID parameter corresponding to input 1 according to the gain schedule table. 8 Bit concatevate Outputs digital data as word data to an external expansion I/O. 1 Bit slicing Slices the digital data acquired as word data from an external expansion I/O into each bit. 1 Encoder Encodes an input signal into a binary code. 1 Sawtooth wave generator Generates a sawtooth wave with a slope entered for each cycle time. 5 BCD Converts BCD data into binary data and binary data into BCD data. 6 Logical operation Carries out AND,OR,NOT,XOR and a combination of these logical operations. 8 Carries out a combination of Arithmetic operation addition,subtraction,multiplication and division. Carries out temperature and 1 Temperature/pressure pressure compensation through use compensation of differential pressure,compensated pressure,proper temperature. Linearize 7 Carries out segmented-line approximation with 15-segmentedline function. 4 Time schedule control by step or Program control polygonal line approximation with 7 segments. Flip-flop 1 RS flip-flop. Pulse width integration 1 Adds the change of input at each basic cycle to the previous integration value. Selector Compares two input values,and 1 provides High output(Large one), Low output(Small one),and result of judgement on large/small. Selects input or output via a switch Changeover 1 function.Analog hold circuit also provided. Outputs on-delay,off-delay timer Timer 1 signal via start of input signal according to timer setting. 1 Carries out absolute value processing Absolute value/sign on input and outputs the result.Also inversion judges the sign(Positive,negative)of input value and outputs the result. WAFER name Primary PID WAFER name Square root extraction Kinds Outline Extracts square root of input value 1 and outputs the result.Low input cutoff function equipped. Carries out lead/lag operation on the 3 input and outputs the results. Used as analog filter function and for various compensations. Limits the input within the range of 1 high/low limit settings,and outputs the result.Also outputs high/low limit alarm signal. Outputs signal which changes...in 2 ramp from toward target value at the set full scale time.There are two of these wafers...in minute unit and hour unit. Carries out sequential integration on 1 input data,calculates the average value at each averaging time, and otuputs the result. Integrates the value obtained by 1 multiplying the input data by a proportional constant,and outputs the result. Outputs a pulse at the set time 1 interval. Adds dead band compensation to 1 the input and outputs the result. Detects rise of pulse and counts the 1 number of pulses. Integrates the input signal and 1 converts it to number of pulses for output. Decodes 2-bit pure binary input and 1 outputs it to 4 terminals. Calculates ranning average of input 2 data and outputs the result. Holds the input value according to 1 sample signal(0/1)and continues the output. Usable for dead time compensation 6 control etc.Data sampling can be done in 1 sec or 1 min units. Outputs ON-OFF signal with 1 hysteresis. Compares the input and set value 1 and outputs the judgment result. 1 Performs output processing in time proportional PID control. Indicate input data on the front 8 display (using 3 bar-graph display) Lead,lag Limiter Ramp function Analog averaging Analog integration Pulse generation Dead band Pulse No.counter Pulse No.output Decoder Running average Sample & hold Dead time ON-OFF Alarm Palse width modurator Indicator A variety of applications are possible through combination of WAFERS. 6 Table 2 List of Thermocouple and Resistance Bulb Measurable range Input signal Thermocouple J J K K K R B T T E E S N U WRe5-26 PL2 Resistance bulb Pt100 00 Input type code Input range code Measurable range˚C 01 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 00 01 02 03 04 05 06 07 0.0~400.0 0.0~800.0 0.0~400.0 0.0~800.0 0.0~1200.0 0.0~1600.0 0.0~1800.0 -200.0~200.0 -150.0~400.0 0.0~800.0 -200.0~800.0 0.0~1600.0 0.0~1300.0 -200.0~400.0 0.0~2300.0 0.0~1300.0 0.0~150.0 0.0~300.0 0.0~500.0 0.0~600.0 -50.0~100.0 -100.0~200.0 -200.0~600.0 -200.0~850.0 SCOPE OF DELIVERY Controller, panel mounting bracket, instruction manual (depend on code symbols) Optional Items Item Terminator for communication (100 Ω) Shunt resistor (250 Ω) Configuration software (Under development) Communication cable for configuration software PDZL1001 Commonly usable cable for configuration software (3m length) Communication cable (Note1) For compression terminal, PDZK4xx1 from PDA to PDA For compression terminal, PDZK5xx1 from PDA to PLC For compression terminal, PDZK6xx1 from PDA to PC Communication converter PDZT0001 RS232C / RS485 signal converter (Note 1) These cables are used for Modbus. Length needs to be specified. 1 With compression terminal at both ends With M3.5 solderless terminal on PLC side 9-pin connector on PC side 1 1 1 1 PDZS2001 PDZP2001 For compression terminal Programming loader 1 1 Type PDZR2001 Specificatio For compression terminal Available unit 1 Block diagram of electrical isolation Solid line shows isolation from the other units or circuits. Power supply Power supply unit DI / DO unit Ground Ground DO1 to DO10 DI1 to DI10 PV1 TC or RTD input unit TC or RTD input unit AI / AO unit AI1 to AI6 AO1 to AO4 RS485 (OPTO22) PV2 RS485 (Modbus) Communication unit 7 PDC CODE SYMBOLS 1 2 3 4 5 6 7 8 9 10111213 1415 PDC 13 1 2 A C D A B C Y Description Controller function Programmable type Number of control loops 1 loop (1 control output) External terminal Compression terminal Input signal 1 to 5 V DC Thermocouple Resistance bulb Pt100 Note 2 Note 3 Note 3 Note 1 Power supply voltage 100V to 240V AC (Usable range 85V to 264V AC) 50 / 60Hz 24V DC (Usable range 20 to 30V DC) Operation mode Cascade-Auto-Manual changeable type Backup operation unit Without Communicatioin / Memory card interface (Slave) (Master) (memory card interface) Note4 Note5 Without Without Without Without Without With RS485 Without Without Note 6 RS485 RS485 Without Note 6 RS485 Without With Note 6 RS485 RS485 With Note 6 Y E 1 0 8 Instruction manual Without With (English) Programming method WAFER connection method Factory configuration Without WAFER connection With up to 48 WAFER connection Note 7 Note 8 Y M C D U R Note 1) Control and computation function could be done by WAFER connection or soft logic function. Note 2) For current input, a shunt resistor is used for conversion into voltage. Shunt resistor is optional item. Note 3) Thermocouple and resistance bulb input are opitons. Allowable up to 2 points. Note 4) Communication cable and terminator are optional items. Note 5) Recommended maker: Sandisk corporation. Note 6) Slave interface is Modbus® protocol and master interface is OPTO22 interface®. Note 7) In this case, WAFER connection programming should be made by user. Connection tool (Programming loader) is optional item. When set "2" on the 14th digit code, "0" should be set on the 15th digit code. Note 8) WAFER connection specification sheets need to be prepared and submitted by user to Fuji. Input signal and measurable range initial set before delibvery is as follows. For specification of voltage input, scale is 0.00 to 100.00% For specification of thermocouple, K, 0.0 to 400.0˚C. For specification of resistance bulb is 0.0 to 150.0˚C. 8 FUNCTIONAL DIAGRAM RS485 (Modbus®) PC / PLC Control and computation WAFER region Communication (option) Memory card (option) 1st PID Loop 1 Analog input Thermocople / Resistance bulb (option) Analog output Compression terminal 2nd PID Digital input Digital output Control output Modbus® (RS232C) Communication (option) PC Configuration software RS485 (OPTO22 interface®) OPTO22 SNAP I/O 9 PDC OUTLINE DIAGRAM (Unit : mm) Panel thickness 8 mm or less Panel Mounting bracket Terminal cover 20 72 21.6 280 Note) The distance between other instruments and low end of PDA shall be more than 100mm. PANEL CUTOUT DIMENSIONS For mounting one unit 250 or more For mounting multiple "n" units 250 or more 20 137.5 144 67.5 Number of +1 0 138 0 +1 68 +0.7 0 (72.2n-4) +1 0 10 138 units n 2 EXTERNAL CONNECTION DIAGRAM Voltage input 24 V external power supply (+) (-) (+) RS-485 (Modbus®) (-) (COM) 24V power supply for DIO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 AI1 SC AI2 AI3 SC AI4 AI5 SC AI6 SC VP PC DI9 DI10 DO9 DO10 MOD+ MODCOM VPD PCD Note 1) VPD (+) RS-485 (OPTO22®) PCD (+) (-) (COM) (+) Rcj (-) Process variable input 2 (-) b ○ A ○ B ○ MI+2 22 MI-2 23 MI+3 24 MI-3 25 MI+4 26 MI-4 27 DO6 28 DO7 29 DO8 30 31 DIO-COM DI6 32 DI7 33 34 DIO-COM 35 DI8 36 OPT+ 37 OPT38 COM I+2 39 Io2 40 Rcj-2 41 I-2 42 Note 1) Voltage output Note 2 PCD Control output VPD (+) (+) Rcj (-) (-) b ○ A ○ B ○ Voltage input Thermocouple input Resistance bulb input Process variable input 1 Voltage input MI+1 43 MI-1 44 AO1 45 SC 46 AO2 47 AO3 48 SC 49 AO4 50 FLT 51 DO1 52 DO2 53 DO3 54 DO4 55 56 DO5 DI1 57 58 DIO-COM DI2 59 DI3 60 61 DIO-COM DI4 62 DI5 63 I+1 64 Io1 65 Rcj-1 66 67 I-1 PCD Thermocouple input Resistance bulb input G N/- L/+ Ground Instrument power supply 100 to 240VAC - + Instrument power supply 24VDC Note 1) COMPRESSION TERMINAL No.22,23,24,25,26,27,43,44 do not use (can't connect). Note 2) Control outputs should be cross-connected to each other, externally. + M L1 L2 Do1 Do2 11 PDC [Note] Windows 95 is the registered trade mark of Microsoft corporation. [Note] Modbus® is the registered trade mark of Gould Modicon. [Note] Compact Flash® is the registered trade mark of Sandisk corporation. [Note] OPTO22 interface and SNAP I/O is the registered trade mark of OPTO22(USA). Caution on Safety *Before using this product, be sure to read its instruction manual in advance. Head Office 6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075, Japan http://www.fesys.co.jp/eng Sales Div. International Sales Dept. No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http: //www.fic-net.jp/eng Information in this catalog is subject to change without notice. Printed in Japan