GPP5V0-15

Polaris Series The only true "quarter brick" on the market 48V Input, 1.5V, 2.2V, 3.3V, or 5.0V The Polaris Series is a high current 100W quarter brick DC/DC converter with: 100 Watts @ 100° Baseplate 67 Watts/cu. inch 1.2" x 2.4" x 0.5" Fixed Frequency Operation Remote Sense Output Voltage Trim Optional Heatsink UL and CSA approved Two Year Warranty Control Functions Remote Sense Primary and Secondary Output Enable Protection Features Over Temperature Protection Over Voltage Protection Over Current Protection Typical Characteristics Output Setpoint Accuracy: ±1.25% Load & Line Regulation: ±0.25% Noise & Ripple: 75 mVp–p (1.5, 2.2V) 100 mVp–p (3.3, 5.0V) Long Term Temperature Drift: ±0.5% Output Trim Polaris Series, Page 1 WWW.GALAXYPWR.COM Part No. 99–003 Rev. 1.0 Specifications General Specifications Operating Temperature Storage Temperature Relative Humidity Vibration Weight Material Flammability Safety MTBF MIL–HDBK–217 0°C to +100°C baseplate –40°C to +100°C 10% to 95% RH, Non–condensing 10–500Hz 0.75g peak 80gm, max. without heatsink UL94V–2 1,000,000 hours2 UL 1950, CSA C22.2 No. 950 approved1 Notes: 1. Requires one fuse located in either the plus or minus side of the 48V supply; fuse rated for 8A max for all conditions. 2. 50-100% load; 40°C baseplate. Input Characteristics Baseplate Temperatures from 0°C to +100°C. Parameter Name Test Condition Var Symbol Min Requirement Typ Max Unit Input Voltage Input Low Line Power On V Input Low Line Power Off V No Load Input Power Input Capacitor (external to the converter) Input Current 1.5V 2.2V 3.3V 5.0V Inrush Transient Efficiency 1.5V 2.2V 3.3V 5.0V Reflected Input Ripple Maximum Losses at Local Sense 1.5V 2.2V 3.3V 5.0V VI VIon VIoff PIL Module Power On Module Shutdown VI=VInom rated 80V min II II II II VI = 36V, IO = 24A, VO = 1.5V VI = 36V, IO = 24A, VO = 2.2V VI = 36V, IO = 24A, VO = 3.3V VI = 36V, IO = 16A, VO = 5.0V VO = VO nom , IO = IO rated, VI=VInom 36 30 80 – 100 – – – – – 72 35 90 2.0 – 1.5 2.1 3.0 3.0 0.5 V V %VIon W µF A A A A A2s % % % % Ap-p W W W W 68 72 78 82 70 74 80 84 – – – – 2.5 17.0 20.6 22.4 17.6 VI = 48V, IO = 24A Pd Pd Pd Pd VI = 48V, VO = VOnom IO = IOmax rated, TCase= 70°C – – – – – Polaris Series, Page 2 WWW.GALAXYPWR.COM Part No. 99–003 Rev. 1.0 Specifications Output Characteristics Over the complete baseplate temperatures and input voltage ranges. Parameter Name Test Condition Var Symbol Min Requirement Typ Max Unit Output Voltage (nominal) Rated Output Current 1.5V 2.2V 3.3V 5.0V 1.5V 2.2V 3.3V 5.0V VOnom VOnom VOnom VOnom IO IO IO IO Initial Output Voltage Tolerance (with remote sense) Noise and Ripple 1.5V 2.2V 3.3V 5.0V VO = VOnom VO = VOnom VO = VOnom VO = VOnom Vadj = open, TC = +25°C VI = VInom, IO = IOrated 20MHzP-P bandwidth, VI=36-72V, IO = 0 amps to 100% – – – – 0 0 0 0 -1.25 1.5 2.2 3.3 5.0 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 25 25 25 20 1.25 75 75 100 100 0.25 0.5 1.717 1.363 2.333 1.717 3.500 3.166 5.303 4.798 1.717 1.363 2.333 1.717 3.500 3.166 5.303 4.798 V V V V A A A A %VOnom mVP-P mVP-P mVP-P mVP-P %VOnom %V V V V V V V V V V V V V V V V V Static Load and Line Regulation Long Term Temperature Drift Output Voltage Trim VI=36-72V, IO = 0.2amps to 100% – -0.5 1.683 1.336 2.287 1.683 3.430 3.103 5.197 4.703 1.683 1.336 2.287 1.683 3.430 3.103 5.197 4.703 1.5V 2.2V 3.3V 5.0V VOtrim VOtrim VOtrim VOtrim VOtrim VOtrim VOtrim VOtrim VIN = 48V VO = VOnom Output Voltage Trim 1.5V 2.2V 3.3V 5.0V IO = 50% of IOmax Rtrim=13200 Rtrim=42200 Rtrim=140768 Rtrim=8250 Rtrim=41905 Rtrim=122825 Rtrim=118000 Rtrim=105511 Vtrim=1.404 Vtrim=0.700 Vtrim=1.149 Vtrim=0.313 Vtrim=2.808 Vtrim=2.156 Vtrim=2.869 Vtrim=2.130 Polaris Series, Page 3 WWW.GALAXYPWR.COM Part No. 99–003 Rev. 1.0 Specifications Output Characteristics (continued) Over the complete baseplate temperatures and input voltage ranges. Airflow adjusted at 500LFM with 0.9" high heatsink. Parameter Name Test Condition Var Symbol Min Requirement Typ Max Unit Total Remote Sense Compensation (round trip) Output Overvoltage Protection (Latching) VI = VImin, IO = IOmax rated 1.5V 2.2V 3.3V 5.0V TOVP 1.5V 2.2V 3.3V 5.0V 1.5V IOlim IOlim IOlim IOlim VO = VOnom, IO = IOrated VO = VOnom, VI = 48V – 2.00 2.64 3.96 6.00 – 27 27 27 22 – – – 1 1 – 100 – 10 – – – – – – – – – – – – – – – – 100 2.30 2.86 4.29 6.50 150 – – – – 38 150 250 20 10 1.0 10,000 125 mV V V V V µs A A A A A mV µs ms ms ms µf °C MΩ Output Voltage Protection Response Time Current Limit (nominal) Short Circuit Current Transient Response, Vo Deviation from Steady State Settling Time (to ±1%) Turn On Time Turn on Ramp Time Turn Off Time (to 10% initial value) External Load Capacitance Over Temperature Shutdown (Latching) Isolation Resistance (1500VDC) Input-Output VO = 0.2 to 0.4V, VI = 72V Io = 25–75% Imax @ 0.1A/µsec (di/dt), positive or negative step1 ton tramp toff VImin to VImax VImin to VImax, 10-90% rise time VImin to VImax ESR@10,000µf = 2mΩ TBASEPLATE – – Notes: 1. 940µf (2, 470µF tantalum capacitor) solid tantalum capacitor placed across output. Polaris Series, Page 4 WWW.GALAXYPWR.COM Part No. 99–003 Rev. 1.0 Specifications Control Signal Characteristics Parameter Name Test Condition Symbol Requirement Min Max Unit P_Enable_L and S_Enable_L Function Controls P_Enable_L and S_Enable_L Function Controls VENABLE LOW VENABLE HIGH IENABLE LOW RENABLE LOW RENABLE LOW IENABLE LOW Module Enabled Module Disabled Source Current (VENABLE = 0.8V) Module Enabled Module Disabled Source Current (RENABLE = 100Ω) 0 2.5 – – 200K – 0.8 6.0 -1.0 100 – -0.5 V V mA Ω KΩ mA Enable Controls Primary Enable_L Secondary Enable_L Output Voltage Low High or Open Low High or Open Low Low High or Open High or Open On Off Off Off Enable Circuit Turn on Time On >3V Off ≤0.6V To VENABLE Pin 220K 2N7000 or Equivalent .22µF Tantalum To (–) Output Load Conditions (Turn On) 1M IN4148 Turn on Time 3V VENABLE 0.8V Time Turn on Time for VENABLE going Low Output Voltage Turn off Time Turn off Time for VENABLE going High 2.5V VENABLE Time Regulation Band VOUT 90% of Initial Input Current Input Current Time TOFF Time TON Polaris Series, Page 5 WWW.GALAXYPWR.COM Part No. 99–003 Rev. 1.0 Application Notes Signal Characteristics: Per table on page 5. Input Signals: Enable_L: This unit has both primary and secondary output enable: Primary Enable_L: This input signal is used to enable the output of the converter when activated (active Low). The signal is referenced to the input side (-Vin pin 11). Secondary Enable_L: This input signal is used to enable the output of the converter when activated (active Low). The signal is referenced to the output side (-Sense). For the GPP5V0-15 and GPP5V0-20, the trim voltage for these two units is: VTRIM = 1.829 * Vo - 6.05 ———————— Volts 1.238 Resistor Programming: Output voltage may be adjusted down from the nominal output voltage with a resistor connected between the “Trim” pin (pin 4) and the “-Sense” pin (pin 1). For the GPP1V5-15 and GPP1V5-25, the trim resistor, Rtrim for these two units is: RTRIM = (18. 1379 – 18.100 * VO) —————————— Kohms VO – 1.499 Enable Controls Primary Enable_L Secondary Enable_L Output Voltage Low High or Open Low High or Open Low Low High or Open High or Open On Off Off Off For the GPP2V2-15 and GPP2V2-25, the trim resistor, Rtrim for these two units is: 169.1217 – 114.935 * VO RTRIM = ——————————— Kohms 6.35 * VO – 13.977 Output Voltage Adjust: The output voltage of the converter can be adjusted above or below the nominal output voltage as specified in the Output Characteristics Table. The range of adjustment above the nominal output voltage is limited by the internal overvoltage trip point settings. The overvoltage trip point settings do not change with output voltage adjustments. Output Voltage Turn On Time: The external circuit used to turn on the converter's "enable circuit" is per the Figure on page 5. Voltage Programming: A voltage may be applied between the “Trim” pin (pin 4) and the “– Sense“ pin (pin 1) to adjust the output voltage up or down from the nominal output. Vo is the desired output voltage. For the GPP1V5-15 and GPP1V5-25, the trim voltage for these two units is: 90.5 12.1 VTRIM = ——— * VO – —— Volts 44.97 6 For the GPP3V3-15 and GPP3V3-25, the trim resistor, Rtrim for these two units is: 2 (249.26 –122.01 * VO) RTRIM = —— * —————————— Kohms 5 2.49 *Vo – 8.24 For the GPP5V0-15 and GPP5V0-20, the trim resistor, Rtrim for these two units is: RTRIM = 18.29 * Vo – 60.50 ———————— Kohms 5 – VO Output voltage may be adjusted up from the nominal output voltage with a resistor connected between the “Trim” pin (pin 4) and the “+ Sense” pin (pin 2). For the GPP1V5-15 and GPP1V5-25, the trim resistor, Rtrim for these two units is: RTRIM = ——————————— Kohms (18.1379 – 9.106 * Vo) VO – 1.499 For the GPP2V2-15 and GPP2V2-25, the trim voltage for these two units is: 11.4935 12.1 VTRIM = ———— * VO – —— Volts 8.3862 6 For the GPP2V2-15 and GPP2V2-25, the trim resistor, Rtrim for these two units is: RTRIM = ——————————— Kohms 169.1217 – 31.073 * VO 6.35 * VO – 13.977 For the GPP3V3-15 and GPP3V3-25, the trim voltage for these two units is: 4.067 12.1 VTRIM = ——— * VO – —— Volts 2.06 3 Polaris Series, Page 6 For the GPP3V3-15 and GPP3V3-25, the trim resistor, Rtrim for these two units is: 2 (249.26 –60.21 * VO) RTRIM = —— * —————————— Kohms 5 2.49 *VO – 8.24 WWW.GALAXYPWR.COM Part No. 99–003 Rev. 1.0 Application Notes For the GPP5V0-15 and GPP5V0-20, the trim resistor, Rtrim for these two units is: RTRIM = —————————— Kohms 60.50 – 5.91 * Vo VO – 5 Overcurrent Protection: The converter shall survive any overload condition indefinitely including short circuit. The values of current limit and short circuit shall be per the Output Characteristics Table. Overvoltage Protection: The converter shall be protected against any overvoltage across Vout pins by shutting down the output at the values specified in the Output Characterisitics Table. This is a latched condition and either the input voltage has to be recycled or the primary enable signal (P_ENABLE_L) has to be recycled to reset normal operation. Recommended Input Filter, Fuse and Case Connections: A fuse is required in series with the plus or minus side of the 48V input to meet safety requirements. The following input filter circuit is recommended for all applications. The fuse should be inserted between the capacitors and the plus or minus input of the converter. The case should be connected to the output return. L1 Thermal Considerations: Thermal considerations are an important factor in the reliable operation of the converter. The maximum operating baseplate temperature is 100°C. The maximum recommended operating baseplate temperature is 90°C. The baseplate temperature is a function of the losses within the converter, the converter ambient temperature, and airflow across the heat sink. The reference baseplate temperature is measured at the center coordinates of the baseplate. The baseplate temperature can be approximated by the following equation: TBASEPLATE = POUTPUT * —— * RBASEPLATE-AMBIENT + TAMBIENT 1- η η Where: TBASEPLATE Tambient η 48V 2 1 ° C1 270µF 63V + C2 1µF 100V In (+) is the temperature of the baseplate. is the local ambient temperature around the converter is the efficiency of the converter (see Table on page 5) 48V RTN 4 80 F1 UH ° 3 In (–) In (+) In (–) Rbaseplate-ambient is the thermal resistance from the baseplate to the ambient environment. This is a function of the heat sink and air velocity. Thermal Shutdown: The converter shall shutdown under a thermal overload. This is a latched condition and either the input voltage has to be recycled or the primary enable signal (P_ENABLE_L) has to be recycled to reset normal operation. + Input – P Enable DC/DC Converter + Output RLOAD C3 1µF 100V C4 1µF 100V Case – L1 Common Mode Inductor C1 270µF, 63V Aluminum Electrolytic Capacitor C2-C4 1µF, 100V Ceramic capacitor Polaris Series, Page 7 WWW.GALAXYPWR.COM Part No. 99–003 Rev. 1.0 PACKAGE DETAIL Pin Assignments Heatsink Profile .500±.010 Pin No. Designation Pin Size (inch) Tolerance (inch) .240 .200 .040 pins 4plcs .150 1.300 .900 .450 .300 MAX .225 .200 Side View 2.400 ±.010 .200 .100 9 10 11 12 7 1 2 8 1 2 3 4 5 6 7 8 9 10 11 12 .100 .025 sq pin .100 grid, 6 plcs .025 .175 .060 pins 2plcs 5 6 .150 .400 .250 M3X 0.5 4plcs 2.050 2.100 -Sense +Sense S_Enable_L (Secondary Enable) Trim NC NC -Vout +Vout Case P_Enable_L (Primary Enable) -Vin +Vin 0.025 Sq 0.025 Sq 0.025 Sq 0.025 Sq 0.025 Sq 0.025 Sq 0.060 0.060 0.040 0.040 0.040 0.040 ±0.001 ±0.001 ±0.001 ±0.001 ±0.001 ±0.001 ±0.002 ±0.002 ±0.002 ±0.002 ±0.002 ±0.002 Bottom View ORDERING INFORMATION Model Number Output Voltage Max Current Efficiency (Typ) Model Number Output Voltage Max Current Efficiency (Typ) GPP5V0-20 GPP5V0-15 GPP3V3-25 GPP3V3-15 5.0V 5.0V 3.3V 3.3V 20 A 15 A 25 A 15 A 84% 85% 80% 82% GPP2V2-25 GPP2V2-15 GPP1V5-25 GPP1V5-15 2.2V 2.2V 1.5V 1.5V 25 A 15 A 25 A 15 A 73% 75% 70% 71% * Heatsinks required: available on request. Galaxy Power Inc. warrants to the original purchaser that the products conform to this data sheet and are free from material and workmanship defects for a period of two (2) years from the date of manufacture, if this product is used within specified conditions. Galaxy Power Inc. reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such products or information. For additional details on this limited warranty consult the factory. 155 Flanders Road Westborough, MA 01581 508–870–9775 Fax: 508–870–9796 e–mail: galaxy@galaxypwr.com website: http://www.galaxypwr.com © Copyright 2000 Galaxy Power. Specifications subject to change without notice. Polaris Series, Page 8 WWW.GALAXYPWR.COM Part No. 99–003 Rev. 1.0