TM23R-KCJ48

NEW CAT 6 Data Wiring System Connectors TM23 Series sFeatures 1. High-Speed Data Transfer Attenuation/PSNEXT (dB) Permanent Link PSACR 100 90 80 70 60 50 40 30 20 10 0 Conforms to the TIA/EIA-568B.2-1 data Wiring standard, thereby clears CAT 6 transfer performance requirements. As such, these products easily support Gigabit Ethernet (1000BASE-T/10000BASE-TX), which is the next generation of high-speed applications. Measured value 2. A Product Lineup Focused on Building of a Complete System In addition to modular plugs, Hirose Electric offers box type outlets, patch panels, and wall outlets. Systems built using all components from the same manufacturer will assure stable data transfer. CAT 6 PSNEXT standard value CAT 6 Attenuation standard value Measured value 1 10 100 1000 3. Support of a Wide Variety of Manufacturers' CAT 6 Cable To assure high performance of the system we test and monitor data transfer using CAT 6 cables manufactured by different suppliers. (Refer to page 12 for recommended cables.) Frequency (MHz) 2004.3 1 sPlugs, Boots sSpecifications Rating Item Current rating Voltage rating 1A Operating temperature range -25ç to +60ç (Note) 125V AC Specification 100 V DC 500 V AC / one minute Conditions 1. Insulation resistance 100 M ohms min. 2. Withstanding voltage No flashover or insulation breakdown. (between adjacent contacts) 3. Contact resistance 230 m ohms max. No electrical discontinuity of 5µs min. 4. Vibration Contact resistance : 250m ohms max. No electrical discontinuity of 5µs. min. 5. Shock Contact resistance : 250m ohms max. 6. Durability Contact resistance : 250m ohms max. (mating/un-mating) 7. Temperature cycle Contact resistance : 250 m ohms max. Insulation resistance : 100 M ohms min. 100mA Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 1 octave/min. conduct, 10 cycles to each 3 directions. Acceleration of 490 m/s2, 11 ms duration, sine half-wave waveform, 3 cycles in each of the 3 axes. 200 cycles Temperature : -55±3ç ➝ +15ç to +35ç ➝ +85±2ç ➝ +15ç to +35ç Duration (Minutes) : 30+5 ➝ 2 to 3 ➝ 30+5 ➝ 2 to 3 0 0 5 cycles 500 hours at temperature of 40ç and humidity of 90% to 95%. 5% salt water/48 hours. Contact resistance: 250 m ohms max. Insulation resistance: 1 M ohms min. (High humidity) Insulation resistance: 100 M ohms min. (Dry state) Contact resistance: 250 m ohms max. 9. Salt Spray Note: Includes temperature rise caused by current flow. 8. Humidity sMaterials and Finishes Plugs Component Insulator Contacts Strain relief clamp Material Polycarbonate Phosphor bronze Brass Finish Color: Clear Contact area: Gold plated Nickel plated Remarks UL94V-0 ------------------------------------- Boots Component Insulator Material EPTR Finish White (Standard color) Black, red, blue, yellow, green, orange, gray, light blue Remarks UL94V-0 ------------------- sOrdering Information q Plugs 1 Series name 2 Connector type 3 Size 4 Inserted contacts P 8 : TM23 : Plug : 8 contacts TM23 - P - 8 8P 1 2 3 4 8P : 8 contacts q Boots 1 Series name 2 Connector type 3 Size 4 BT P 8 : TM23 : Plug : 8 contacts : Boot TM23 - P - 8 BT 1 2 3 4 2 sPlugs BOverview . Contact configured for CAT 6 performance. . 0.5 mm dia. solid wire or AWG #24 stranded wire. . Use with cables having external diameters of 5.4 mm to 6.8mm. . Strain relief clamp protects the contact/conductor termination areas. Plug body (25) 6.09 24 Connector guide insert * 11.7 5.4 10.05 (17.5) Strain relief clamp * 8.9 6.6 (12.9) Connecter guide insert (Shown inserted) Contact No. 1 Contact No. 8 17 6 5.05 10.05 TM23P-88P Part No. TM23P-88P CL No. 222-2916-6 BMated with corresponding receptacle (Shown for reference only) (15.45) * Supplied separately(1bag contains 1pcs.) 4.75 C6 1 3 sBoots BOverview . Dedicated boots for the TM23P-88P. . 9 color variations. . Halogen-free. . Protects the plug’s lock/release lever. 12 10.8 (12) (4) Ø6 .8 (6.5) 25.3 13.4 (16.9) 8.8 Part Number TM23P-8-BT(01) TM23P-8-BT(01) TM23P-8-BT(02) TM23P-8-BT(03) TM23P-8-BT(04) TM23P-8-BT(05) TM23P-8-BT(06) TM23P-8-BT(07) TM23P-8-BT(08) CL No. 222-2917-9-02 222-2917-9-01 222-2917-9-02 222-2917-9-03 222-2917-9-04 222-2917-9-05 222-2917-9-06 222-2917-9-07 222-2917-9-08 Color White Black Red Blue Yellow Green Orange Gray Light Blue BBoot installed Protected lock/release lever (40) Ø6.8MAX TM23P-88P 4 10.8 (17.2) TM23P-8-BT 1 sManual Termination Tool HRS marking side (For contact/conductor termination) A Reverse side (For cable strain relief clamp crimping) Part No. HT601-TM23/TM22P-88P CL No. 902-2128-1 * Changing the “A” Assembly parts to TM22 dedicated clamp parts will allow wiring of Hirose’s TM22P-88P plugs supporting CAT 5e. q Automatic Contact Termination Machine Item Body Applicator Part Number CM-105 AP105-TM23P-88P CL No. CL901-0005-4 CL901-2588-5 q Cable Strain Relief Clamp Crimping Jig (Manual operated) Part Number TM23P-88P/CK-MP(01) CL No. CL902-2130-3(01) sRecommended Cable Specification Solid copper conductor: Jacket Filler 0.5mm dia. Conductor Stranded copper conductor: AWG#24 Individual conductor (0.95mm to 1.05mm) insulation dia. Conductor Insulation Overall jacket dia. (5.4mm to 6.8mm) Note: To achieve CAT 6 performance, refer to TM23P-88P Cable Termination Procedure Manual(ETAD-E2415). 5 sBox Type Outlets, Patch Panels, and Wall Outlets sSpecifications Rating Item 1. Insulation resistance 2. Withstanding voltage (between adjacent contacts) 3. Contact resistance 4. Durability (mating/un-mating) 5. Temperature cycle 100 M ohms min. No flashover or insulation breakdown. 250 m ohms max. Contact resistance: 270m ohms max. Operating temperature range 0ç to +60ç (Note) Specification 100 V DC 500 V AC / one minute Conditions IEC512-2 Test 2a: Millivolt level method. 200 cycles Temperature : -40±3ç ➝ +15ç to +35ç ➝ +70±2ç ➝ +15ç to +35ç Duration (Minutes) : 30 +5 ➝ 2 to 3 ➝ 30 +5 ➝ 2 to 3 0 0 5 cycles 5% salt water/48 hours. Contact resistance: 270 m ohms max. 6. Salt Spray Contact resistance: 270 m ohms max. Note: Includes temperature rise caused by current flow. sMaterials and Finishes Box Type Outlets and Wall Outlets Component Insulator Contacts IDC contact insulator IDC contacts Case and top cover Dustproof shutter Material PBT Phosphor bronze Polycarbonate Phosphor bronze ABS Polyamide Finish Color: Black (Standard color) Contact area: Gold plated Color: White Tin-lead plated Color: Cream White (Standard) Remarks UL94V-0 ------------------UL94V-0 ------------------UL94V-0 UL94V-0 Patch Panels Component Jack Insulator Jack contacts IDC contact insulator IDC contacts Panel Material PBT Phosphor bronze Polycarbonate Phosphor bronze Polycarbonate Finish Color: Black (Standard color) Contact area: Gold plated Color: White Tin-lead plated Color: Black Remarks UL94V-0 ------------------UL94V-0 ------------------UL94V-0 sOrdering Information Box type outlets Patch panels Wall outlets 1 Series name 2 Connector type 3 Type R TO : TM23 : Jack : Box type outlet TM23 P - TO 1 1 2 3 4 4 Number of ports MPP : Patch panel KCJ : Wall outlet 1 2 6 24 48 : 1 port : 2 ports : 6 ports : 24 ports : 48 ports 6 sBox Type Outlets q 1 Port BOverview . Use of a 110 type connector allows termination with a standard industry tools. . Uses AWG #22 to 24 (dia. 0.65 to 0.51 mm) wire. . Pin assignments comply with T568A and T568B wiring standards. . Supplied with dustproof shutter. . Provided with magnetic surface on the base. Wiring tie (one included) Cat 6 (38) (24.5) Through hole (7mm max. cable dia.) (58) Part No. TM23R-TO1 CL No. 222-2921-6 Base q 2 Ports Wiring ties (two included) Cat 6 1 (54.4) 2 (24.5) (65) Through hole (7mm max. cable dia.) Part No. TM23R-TO2 CL No. 222-2922-9 Base q 6 Ports Wiring ties (two included) Cat 6 1 2 3 (185) 4 5 6 (28.4) (70) Part No. TM23R-TO6 CL No. 222-2923-1 Base Break-out hole, 19mm or 23mm dia. Cables (19) (23) 7 sPatch Panels q 24 Ports BOverview . Use of a 110 type connector allows termination with a standard industry tools. . Uses AWG #22 to 24 (dia. 0.65 to 0.51 mm) wire. . Pin assignments comply with T568A and T568B wiring standards. . Can be installed in 19-inch racks (EIA standard). . The panel body uses dielectric material making it lightweight, shock resistant and electrically insulated. Screws, washers and wiring ties * [TM23R-MPP24] ******* (483) 465 (35.5) Cat 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. TM23R-MPP24 CL No. 222-2924-4 q 48 Ports Screws, washers and wiring ties ** [TM23R-MPP48] ******* (43.8) (35.5) (88.3) (483) 465 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Cat.6 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Part No. TM23R-MPP48 CL No. 222-2925-7 * Supplied in bag (4 pcs. each in bag) ** Supplied in bag (4 pcs. of screws and washers, 8 pcs. of wiring ties in bag) 8 76.3 31.8 sWall Outlet BOverview . Use of a 110 type connector allows termination with a standard industry tools. . Uses AWG #22 to 24 (dia. 0.65 to 0.51 mm) wire. . Pin assignments comply with T568A and T568B wiring standards. . Supplied with dustproof shutter. . Can be installed in JIS standard mounting frames. (44) (42) (37) 6 C (22.7) (21) TM23R-KCJ ****** Dustproof shutter Protective cover (30) T568B 3678 1245 ABS T568A 3678 1245 Color code label Part No. TM23R-KCJ CL No. 222-2926-0 (22.7) 9 sJacks sSpecifications Rating Item Current rating Voltage rating 1A Operating temperature range -25ç to +80ç (Note) 125V AC Specification 100 V DC 500 V AC / one minute Conditions 1. Insulation resistance 100 M ohms min. 2. Withstanding voltage No flashover or insulation breakdown. (between adjacent contacts) 3. Contact resistance 230 m ohms max. No electrical discontinuity of 5µs min. 4. Vibration Contact resistance : 250m ohms max. No electrical discontinuity of 5µs. min. 5. Shock Contact resistance : 250m ohms max. 6. Durability Contact resistance : 250m ohms max. (mating/un-mating) 7. Temperature cycle Contact resistance : 250 m ohms max. Insulation resistance : 100 M ohms min. 100mA Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 1 octave/min. conduct, 10 cycles to each 3 directions. Acceleration of 490 m/s2, 11 ms duration, sine half-wave waveform, 3 cycles in each of the 3 axes. 200 cycles Temperature : -55±3ç ➝ +5ç to +35ç ➝ +85±2ç ➝ +5ç to +35ç Duration(Minutes) : 30 +5 ➝ 2 to 3 ➝ 30 +5 ➝ 2 to 3 0 0 5 cycles 500 hours at temperature of 40ç and humidity of 90% to 95%. 5% salt water/48 hours. Contact resistance: 250 m ohms max. Insulation resistance: 1 M ohms min. (High humidity) Insulation resistance: 100 M ohms min. (Dry state) Contact resistance: 250 m ohms max. 9. Salt Spray Note: Includes temperature rise caused by current flow. 8. Humidity sMaterials and Finishes Jacks Component Insulator Contacts Material PBT Finish Color: Black (Standard) White, red, blue, yellow, green, orange Remarks UL94V-0 UL94V-0 ------------------- Phosphor bronze Contact area: Gold plated sOrdering Information Jacks 1 Series name 2 Connector type 4 Jack opening code 5 Number of inserted contacts R : TM23 : Jack 3 Mounting style/termination type 5A : Right-angle/through hole TM23 R - 5A 8 8 1 2 3 4 5 8 8 : For 8 contacts : 8 contacts 10 sJacks BOverview . Unique contact structure designed for crosstalk reduction. . (Through hole : 3 rows) . Available in 7 colors. . Temporary retention to board with integral flexible posts. BPCB mounting pattern 15 13 7.112 5.08 3.048 1.016 14.5 8-Ø0.8 2.54 15 2-Ø2.4 8 7 5 4 2 1 4 Connector front edge 1.3 Contact No. 8 15 Contact No. 1 3 0.43 0.35 2.1 Flexible post 6 3 6 6 1.3 Recommended board thickness: 1.6mm Part Number TM23R-5A-88(02) TM23R-5A-88(01) TM23R-5A-88(02) TM23R-5A-88(03) TM23R-5A-88(04) TM23R-5A-88(05) TM23R-5A-88(06) 2.54 4 CL No. 222-2918-1-01 222-2918-1-01 222-2918-1-02 222-2918-1-03 222-2918-1-04 222-2918-1-05 222-2918-1-06 Color Black White Red Blue Yellow Green Orange Note: The jack by itself does not clear CAT 6 performance requirements. Compensation on the board is required to secure CAT 6 performance. 11 s Precautions in System Construction The TM23 Series connector and components were designed for CAT 6 data transfer. However, it is highly recommended that the entire connected system be checked for this performance level. q Cable termination procedures Cable termination procedure manual No. ETAD-E2415 ATAD-E2407 ATAD-E2408 ATAD-E2409 ATAD-E2410 ATAD-E2411 ATAD-E2412 Part Number TM23P-88P TM23R-TO1 TM23R-TO2 TM23R-TO6 TM23R-MPP24 TM23R-MPP48 TM23R-KCJ q Recommended Cable Manufacturers Hirose Electric closely examines the transfer performance of these connectors with the CAT 6 cable that is manufactured and sold by the various cable manufacturers. Please use the cable from among those indicated in Table 1 for system construction with the TM23 Series. Table1 Recommended Cable Manufacturers Manufacturer's Name Hitachi Cable, Ltd. Tonichi Kyosan Cable, Ltd. NipponSeisen Co. Ltd. Okano Electric Wire Co., Ltd. Tsushin Kogyo K.K. Showa Electric Wire & Cable Co., Ltd. Fuji Electric Cable Co, Ltd. Web Site http://www.hitachi-cable.co.jp/index_e.html http://www.tonichi-kyosan.co.jp/ http://www.nscable.co.jp/ http://www.okano-cable.co.jp/english/index.html http://www.tsuko.co.jp/ http://www.swcc.co.jp/eng/index.html http://www.tokyo-fuji.co.jp/index_f.htm Note: Please see the web sites of the various manufacturers for cable specifications. Contact HRS for recommendations when using cables from other suppliers. q Use of Different Manufacturers' Components Use of different manufacturers' components in one system could cause the deterioration of transfer performance. q Check of the System Performance Verification All measures have been taken to assure the transfer performance of the TM23 series. However, it is highly recommended to verify transfer performance of complete system using commercially available measuring instruments. Hirose Electric does not build wiring systems. Please contact Hirose Electric sales representative for system construction contractor information. 12 s Technical Documentation q CAT 6 Transmission Characteristics Data This is representative transfer performance for the TM23 Series. A high margin is used for CAT 6 standard values. . Permanent Links Permanent Link PSACR Horizontal cable 90 m Attenuation/PSNEXT (dB) 100 90 80 70 60 50 40 30 20 10 0 TM23R-MPP24 TM23R-T01 Measured value Permanent link adapter (PM06) CAT 6 PSNEXT standard value CAT 6 Attenuation standard value Measured value DSP4300 Main unit DSP4300 Remote unit 1 10 100 1000 Frequency (MHz) . Channel Links Horizontal cable 90 m 100 90 Channel Link PSACR Attenuation/PSNEXT (dB) TM23R-MPP24 TM23R-T01 Patch cable Stranded 5m wire 3 m ( :TM23P-88P) Channel link adapter 80 70 60 50 40 30 20 10 0 Measured value Patch cable 2m CAT 6 PSNEXT standard value CAT 6 Attenuation standard value Measured value 1 10 100 1000 DSP4300 Main unit DSP4300 Remote unit Frequency (MHz) . Patch Cable Patch Cable 2 m DSP4300 Main unit Channel link adapter DSP4300 Remote unit Patch Cable 2 m NEXT 120 100 60 50 Patch Cable 2 m RL Measured value Measured value 40 NEXT(dB) 80 60 CAT 6 NEXT standard value RL(dB) 30 20 CAT CAT 6 RL standard value 40 20 0 10 0 1 10 100 1000 1 10 100 1000 Frequency (MHz) Frequency (MHz) 13