SPS-L225-HDLS

SMART Position Sensor, 35 mm, 75 mm and 225 mm Linear Configurations Superior Measurement. Accurate. Reliable. Thinking. DESCRIPTION The SMART Position Sensor is one of the most durable, adaptable, and lightweight linear position sensors available in the industry, enabling highly accurate motion control and improving operation efficiency and safety. Its simple, non-contact design eliminates mechanical failure mechanisms, reducing wear and tear, improving reliability and durability, and minimizing downtime. The SMART Position Sensor is a non-contacting sensing solution for absolute position sensing with enhanced accuracy. It senses the position of a magnet relative to the sensor in one of three available sensing ranges: • 0 mm to 35 mm [0 in to 1.38 in] • 0 mm to 75 mm [0 in to 2.95 in] • 0 mm to 225 mm [0 in to 8.86 in] (magnetoresistive) sensors to accurately and reliably determine the position of a magnet attached to a moving object so that the object’s position can be determined or controlled. The MR array measures the output of the MR sensors mounted along the magnet’s direction of travel. The output and the MR sensor sequence determine the nearest pair of MR sensors to the center of the magnet location. The output of these two MR sensors is then used to determine the position of the magnet between them. With this sensor, Honeywell has utilized MR technology through the ASIC at a level never before accomplished. These sensors uses a patented combination of an ASIC (Application-Specific Integrated Circuit) and an array of MR The SMART Position Sensor is available in both analog output (35 mm, 75 mm and 225 mm configurations) and digital output (225 mm configuration only) for use in control systems requiring an RS232-type interface with a 57.6 kbits/s baud rate. FEATURES AND BENEFITS • Reliable, durable: Non-contact design reduces wear and tear, improving reliability and durability, and minimizing downtime Easy to install: Installation takes four simple steps (1: position sensor; 2: drill holes; 3: mount sensor; 4: locate magnet actuator/make electrical connection) vs. up to 14 steps some competitive products require, simplifying installation and reducing set-up costs • Rugged: As there are no moving parts within the sensor, Honeywell utilizes unique packaging materials that make the sensor more resistant to vibration, shock, and extreme temperatures  Flexible: Air gap of up to 8,5 ±1,0 mm [0.334 ±0.039 in] between sensor and magnet expands application opportunities; variety of output options (analog standard and other RS232type baud rates) are available, expanding application opportunities  Cost effective: Adaptable, non-contacting design allows customers to eliminate unnecessary connections for installation, thereby reducing installation steps, installation time, and components • Accurate: 35 mm configuration accurately measures values down to 0,04 mm [0.0016 in], 75 mm configuration accurately measures values down to 0,05 mm [0.002 in], while 225 mm configuration accurately measures value down to 0,14 mm [0.0055 in] (analog) and 0,0035 mm [0.000137 in] (digital)  Adaptable: Electronics on board allow for flexible packaging and component compatibility with existing systems  Lightweight: More than 50% lighter in weight than LVDT (Linear Variable Differential Transformer) technology • Simplifies design-in: Easy-to-configure sensor array fits virtually any linear movement path  Self-diagnostics feature: Can reduce equipment downtime by providing predictive maintenance input • Combined patented MR sensor and ASIC technology: Provides enhanced differentiation and performance • IP67 and IP69K sealing: allow use in many harsh applications • Qualified for automotive grade EMI/EMC specification: Provides protection against environmental frequencies (35 mm configuration only) • RoHS-compliant materials: Meet Directive 2002/95/EC SMART Position Sensor POTENTIAL APPLICATIONS (Applies to all configurations except where noted.) INDUSTRIAL AEROSPACE • Valve position: May be used to monitor valve position so the • Aircraft actuators: May be used to control actuator position on desired amount of liquid is delivered based on the position of multiple applications in the aircraft, helping to regulate airflow to the valve that is opening/closing, and how long open/closed engines and environmental systems. (e.g., bottling machines, food/chemical processing, water handling equipment, etc.). • Material handling: May be used on a lifting device that moves cartons from one conveyor belt to another. • Plastic molding: May be used for injection positioning. • Cutting and slitting: May be used in paper mills to accurately control the location of the slitter before it cuts. • Wafer handling: May be used to monitor if parts are properly placed. • CNC machines: May be used to monitor tool depth and direction of travel. TRANSPORTATION • Engine transmissions: May be used for gear shift position for trucks (35 mm configuration only). • Passenger bus level position: May be used for passenger bus leveling to simplify access for passengers and luggage. • Truck-mounted crane outrigger position: May be used to determine that the outriggers are fully deployed before the lifting of objects can begin. • Heavy equipment attachment identification: May be used to sense which attachments are being deployed onto heavy equipment by the strategic placement of the magnet to the sensor. The corresponding output indicates to the operator and control system which attachment is connected. • Hydraulic cylinders: May be used on non-ferrous hydraulic cylinders for non-contact stroke position (225 mm configuration only). • Marine motors: May be used for trim position on inboard/ outboard motors for enhanced durability and performance. 2 Honeywell • Sensing and Control 35 mm, 75 mm and 225 mm Linear Configurations Table 1. Specifications Characteristic Component Sensing range Resolution Supply voltage Output Supply current Linearity1 Reverse polarity Sensitivity Update rate Baud rate Initial startup time sensor only 5 ms TYCO Super Seal 282087-1 integral connector – Termination Cable bend radius Operating temperature Storage temperature Air gap Sealing Radiated immunity Conducted immunity Parameter 35 mm analog (SPS-L035-LATS) 0 mm to 35 mm [0 in to 1.38 in] 0,04 mm [0.0016 in] 4.75 Vdc to 5.25 Vdc 0.55 Vdc to 4.15 Vdc 20 mA max. ±1.0% full scale output -5 V 103 mV/mm typ. 476 µs 8,5 ±1,0 mm [0.334 ±0.039 in] 75 mm analog (SPS-L075-HALS) 0 mm to 75 mm [0 in to 2.95 in] 0,05 mm [0.002 in] 225 mm analog digital ( SPS-L075-HALS) (SPS-L225-HDLS) 0 mm to 225 mm [0 in to 8.86 in] 0,14 mm [0.0055 in] 0,0035 mm [0.000137 in] 6 Vdc to 24 Vdc 0 Vdc to 5 Vdc RS 232-type digital 32 mA max. 34 mA max. 88 mA max. ±0.4% full scale output 26.4 V at 125 °C [257 °F] 50 mV/mm typ. 17.78 mV/mm typ. 282.16 counts/mm typ. 400 µs 3200 µs – 57.6 kbits/s 30 ms flying leads 40 mm [1.6 in] min. -40 °C to 125 °C [-40 °F to 257 °F] -40 °C to 150 °C [-40 °F to 302 °F] 3,0 ±2,5 mm [0.118 ±0.098 in] IP67, IP69K 100 V/m per ISO 11452-2 sensor and 100 mA BCI per ISO magnet 11452-4 actuator Shock Vibration Housing material Approvals Mounting: screws recommended torque Material magnet actuator only Strength – – 50 G half sine wave with 11 ms duration 20 G from 10 Hz to 2000 Hz 10 G from 10 Hz to 2000 Hz thermoplastic CE 13,500 Gauss ¼-20 or M6 6 N m to 10 N m [53.1 in lb to 88.5 in lb] neodymium iron boron 10,000 Gauss Note: 1. Percent linearity is the quotient of the measured output deviation from the best fit line at the measured temperature to the full scale output span. NOTICE Ferrous metal within a 100 mm [3.9 in] radius of the magnet actuator may affect sensor performance. Honeywell • Sensing and Control 3 SMART Position Sensor Figure 1. SPS-L035-LATS Dimensional Drawing (for reference only: mm) and Sensor Output Performance Graph Pinout 1 = Vcc 2 = GND 3 = Output 4.8 Linearity 1.0% of Full Scale 5.0 4.5 Output Signal (V) 4.15 4.0 Reference Point B 3.0 2.0 Nominal Signal Output Curve (Through Reference Points A and B) 1.0 0.55 0 Reference Point A 0 mm Measurement Difference (mm) 4 Honeywell • Sensing and Control L (Delta L) 35 mm Notes: A = Sensor B = Magnet actuator C = Mounting ear D = Sensor seating surface E = Magnet seating surface F = Sensing range L = Length 35 mm, 75 mm and 225 mm Linear Configurations Figure 2. SPS-L075-HALS Dimensional Drawing (for reference only: mm) and Sensor Output Performance Graph Wiring Red = Vcc Black = GND Green = Output Reference Point A Linearity 0.4% of Full Scale Output Signal (V) 5.0 4.310 4.0 Notes: A = Sensor B = Magnet actuator C = Mounting ear D = Mounting dog L = Length 3.0 Nominal Signal Output Curve (Through Reference Points A and B) 2.0 1.0 0.561 0 0 mm Measurement Difference (mm) L (Delta L) Reference Point B 75 mm Honeywell • Sensing and Control 5 SMART Position Sensor Figure 3. SPS-L225-HALS Dimensional Drawing (for reference only: mm) and Sensor Output Performance Graph Wiring Red = Vcc Black = GND Green = Output Notes: A = Sensor B = Magnet actuator C = Mounting ear D = Mounting dog L = Length Reference Point A Linearity 0.4% of Full Scale Output Signal (V) 5.0 4.5 4.0 3.0 Nominal Signal Output Curve (Through Reference Points A and B) 2.0 1.0 0.5 0 0 mm 6 Honeywell • Sensing and Control Measurement Difference (mm) L (Delta L) Reference Point B 225 mm 35 mm, 75 mm and 225 mm Linear Configurations Figure 4. SPS-L225-HDLS Dimensional Drawing (for reference only: mm) and Sensor Output Performance Graph Wiring Red = Vcc Black = GND Green = Output Notes: A = Sensor B = Magnet actuator C = Mounting ear D = Mounting dog L = Length Reference Point A Linearity 0.4% of Full Scale Output Signal (Counts) 65535 63487 Nominal Signal Output Curve (Through Reference Points A and B) 0 0 mm Measurement Difference (mm) L (Delta L) Reference Point B 225 mm Honeywell • Sensing and Control 7 SMART Position Sensor Order Guide Catalog Listing SPS-L035-LATS SPS-L075-HALS SPS-L225-HALS SPS-L225-HDLS Description SPS Series SMART Position Sensor, 35 mm linear configuration, 0 mm to 35 mm [0 in to 1.38 in] sensing range, 0.5 Vdc to 4.5 Vdc analog output, magnet actuator included (sensor also available separately) SPS Series SMART Position Sensor, 75 mm linear configuration, 0 mm to 75 mm [0 in to 2.95 in] sensing range, 0 Vdc to 5 Vdc analog output, magnet actuator included SPS Series SMART Position Sensor, 225 mm linear configuration, 0 mm to 225 mm [0 in to 8.86 in] sensing range, 0 Vdc to 5 Vdc analog output, magnet actuator included SPS Series SMART Position Sensor, 225 mm linear configuration, 0 mm to 225 mm [0 in to 8.86 in] sensing range, RS232-type digital output with 57.6 kbits/s baud rate, magnet actuator included WARNING WARNING PERSONAL INJURY MISUSE OF DOCUMENTATION DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. • The information presented in this datasheet is for reference only. DO NOT USE this document as product installation information. • Complete installation, operation and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. WARRANTY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell’s standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer’s sole remedy and is in lieu of all warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. Failure to comply with these instructions could result in death or serious injury. SALES AND SERVICE Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell’s standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer’s sole remedy and is in lieu of all warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. Sensing and Control Honeywell 1985 Douglas Drive North Golden Valley, MN 55422 USA sensing.honeywell.com 000674-6-EN  August 2013 Copyright © 2013 Honeywell International Inc. All rights reserved.