2-2150177-1

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION 3 2 LOC DESCRIPTION FEED TYPE 2150177 -1 2150177 -2 E FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2150177-1 E MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2150177-2 F 7- 2150177 -7 A F 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR DATE DWN APVD D ECR-18-017991 15NOV2018 JAH CT E ECR-19-000115 04JAN2019 FL CT E1 ECR-20-006089 27APR2020 FZ RK F ECR-22-127089 19JAN2022 JWC RK PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.79 mm [.110] 4.57 mm [.180] APPLICATOR INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION RECEPTACLE, POSITIVE-LOCK, .250 SERIES TERMINAL NAME: WIRE STRIP LENGTH INSULATION DIAMETER RANGE 4.30-5.10 mm [.169-.201 IN] C TERMINAL APPLICATION SPECIFICATION 3 2.29-3.94 mm [.090-.155 IN] 114-2074 - - - - - TERMINALS APPLIED TE TERMINAL 1217094-1 WIRE SIZE 14 AWG 16 AWG 18 AWG 1 2 B 3 4 TE TERMINAL C1__DWG_PN_1_0 1217094-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 2238135-1 C1__DWG_PN_3_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.57+/-0.05 [.062+/-.002] 1.37+/-0.05 [.054+/-.002] 1.24+/-0.05 [.049+/-.002] TE TERMINAL 2238135-2 C1__DWG_PN_4_0 C1__DWG_PN_4_1 CRIMP HEIGHT 4 REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4.5 7.0 8.5 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF REF 1 1 2 1 2 1 1 1 4 2 2 2 1 1 1 1 1 1 8 2 2 1 2 1 2 1 2 4 1 1 1 1 2 1 1 1 2 1 2 1 1 2 1 2 1 1 1 1 4 2 2 2 1 2 1 1 1 1 1 8 2 2 1 2 1 2 1 2 4 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF REF 1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1 - 1 4 4 2 2 2 2 2 2 1 1 1 1 2 - 1 - 1 1 1 1 1 1 1 8 8 2 2 2 2 1 1 2 2 1 1 2 2 1 1 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2119641-1 2119082-9 2079764-1 2119083-1 2119580-1 2844940-3 1-18028-0 1-1752354-0 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 455888-5 1803607-4 2-18032-2 2119740-1 2168078-1 1901681-1 2168083-2 5-18022-5 2063961-1 2168400-4 2168083-8 5018030-1 986965-8 1-5018030-0 2063961-1 18023-9 2119652-1 2119653-1 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1-2168083-5 1752371-1 2-22281-3 1803292-1 1-1901259-0 1-2079383-1 240641-1 1752360-1 240644-1 690482-4 1633386-2 1-690474-7 2-240641-4 238011-2 2119582-3 455888-4 456408-3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 2 1 4 2 2 2 1 1 3 1 1 1 1 1 8 2 2 1 2 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 -77 -72 -71 -2 -1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 24FEB2012 CHK 24FEB2012 APVD 24FEB2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 244 243 242 239 238 192 180 177 176 175 174 164 82 71 70 67 66 65 60 59 58 57 56 54 53 52 51 49 48 47 46 44 41 33 31 29 27 25 24 22 20 18 17 16 13 11 9 8 7 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150177 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV F C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 44 44.61 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - REF FEED TYPE 0.05 MECHANICAL D 18.7 0.5 56 44 243 180 3 REF 2 244 7 2 A 1 58 177 RAM AND HOLDDOWN SET-UP 239 59 16 5 242 D 82 1 1 C PNEUMATIC C 2 3 238 1 4 176 2 192 175 2 41 2 25 174 70 52 54 65 3 A 59 SEE DETAIL A 51 20 180 2 A 164 57 33 FEED SPRING SETTING POSITION 18 67 B B 66 DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 248 48 33 27 8 1 60 46 31 13 9 1 11 1 17 53 33 22 24 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 40mm STROKE MECHANICAL PRE FEED 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 24FEB2012 CHK 24FEB2012 APVD 24FEB2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150177 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV F 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150177 -1 E FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2150177 -7 A CRIMP TOOLING KIT - F 3 2 LOC PART NUMBER 2- 2150177 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.79 mm [.110] 4.57 mm [.180] APPLICATOR INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION RECEPTACLE, POSITIVE-LOCK, .250 SERIES TERMINAL NAME: WIRE STRIP LENGTH INSULATION DIAMETER RANGE 4.30-5.10 mm [.169-.201 IN] C TERMINAL APPLICATION SPECIFICATION 3 2.29-3.94 mm [.090-.155 IN] 114-2074 - - - - - TERMINALS APPLIED TE TERMINAL 1217094-1 WIRE SIZE 14 AWG 16 AWG 18 AWG B 1 2 3 4 TE TERMINAL C1__DWG_PN_1_0 1217094-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 2238135-1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.57+/-0.05 [.062+/-.002] 1.37+/-0.05 [.054+/-.002] 1.24+/-0.05 [.049+/-.002] TE TERMINAL CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 C1__DWG_PN_4_0 2238135-2 C1__DWG_PN_3_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 4.5 7.0 8.5 C1__DWG_PN_4_1 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. A 1 1 1 - 1 1 - 1 1 - 1 1 - - 1 - 1 - 1 1 - 4 4 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - REF REF - 1 - 1 1 - - 1 - 1 1 - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - - 1 - 4 4 - 2 2 - 2 2 - 2 2 - 1 1 - 1 - 1 2 - - 1 - 1 1 - 8 8 - 2 2 - 2 2 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - 1 1 1 1 1 2119082-9 2079764-1 2119083-1 2119580-1 2844940-3 1-18028-0 2079383-9 1-1752354-0 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119641-2 2168083-8 2119653-2 2119655-6 1803518-1 455888-5 1803607-4 2-18032-2 2119740-1 2168078-1 1901681-1 5-18022-5 2063961-1 2168400-4 2168083-8 5018030-1 986965-8 1-5018030-0 2063961-1 18023-9 2119652-1 1803602-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1-2168083-5 1752371-1 2-22281-3 1803292-1 1-1901259-0 240641-1 1752360-1 240644-1 690482-4 1633386-2 1-690474-7 2-240641-4 238011-2 2119582-3 455888-4 456408-3 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 4 2 2 2 1 1 3 1 1 8 2 2 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 -77 -22 -21 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 24FEB2012 CHK 24FEB2012 APVD 24FEB2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 239 238 192 186 180 177 176 175 174 164 152 144 142 141 140 82 71 70 67 66 65 59 58 57 56 54 53 52 51 49 48 41 33 31 29 27 25 24 22 20 18 16 13 11 9 8 7 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150177 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - 35.58 0.05 140 DATE DWN APVD - - - FEED TYPE REF MECHANICAL D 18.7 D 0.5 56 140 244 7 2 243 180 REF 3 2 1 A 59 239 16 242 177 5 58 RAM AND HOLDDOWN SET-UP 82 1 C PNEUMATIC 1 C 2 3 2 1 4 2 192 41 2 238 176 25 175 70 174 54 52 SEE DETAIL A 20 51 65 3 A 59 180 A 2 57 33 164 18 67 B FEED SPRING SETTING POSITION B 66 DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 29 33 27 8 1 144 141 31 13 9 1 11 1 186 53 33 22 24 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 24FEB2012 CHK 24FEB2012 APVD 24FEB2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150177 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F