7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2150404 -2
B
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
7-2150404-2
B
7- 2150404 -7
A
PNEUMATIC AND CRIMP
TOOLING KIT
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
DWN
APVD
A
RELEASED
19MAR2014
LG
TE
B
ECR-21-002618
02MAR2021
FZ
TE
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
2.79 mm [.110]
3.94 mm [.155]
APPL INSTRUCTIONS
408-35043
3
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
RING,AMPLIVAR
TERMINAL NAME:
WIRE STRIP LENGTH
n
5.46-5.84mm [.215-.230 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2084
-
TERMINALS APPLIED
TE TERMINAL
60320-1
60320-2
C1__DWG_PN_1_1
WIRE
SIZE
14 OR 14.5 MAG
15 MAG
16 MAG
17 OR 18 MAG
1
B
2
3
4
INSULATION DIAMETER RANGE
2.54-3.56mm [.100-.140 IN]
-
-
-
-
6
TE TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
1.93+/-0.05 [.076+/-.002]
1.85+/-0.05 [.073+/-.002]
1.75+/-0.05 [.069+/-.002]
1.65+/-0.05 [.065+/-.002]
C1__DWG_PN_3_0
60318-1
TE TERMINAL
CRIMP HEIGHT
REFERENCE SETTING
7.6
W1__DWG_CRIMP_HT_1
8.4
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
C1__DWG_PN_4_0
1217730-1
C1__DWG_PN_3_1
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
3
9.4
10.5
C1__DWG_PN_4_1
4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
6
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
1
A
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- REF REF
- 1 1
- 1 1
- 2 2
- 1 1
- 2 2
- 1 1
- 1 1
- 1 1
- 4 4
- 2 2
- 2 2
- 2 2
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 8 8
- 2 2
- 2 2
- 1 1
- 2 2
- 1 1
- 2 2
- 1 1
- 1 1
- 1 1
- 4 4
- 1 1
- 1 1
- 1 1
- - - 1 1
1 2 1
- 1 1
- - - 1 1
- 1 1
1 2 1
- 1 1
1 2 1
2119641-1
2119082-9
2079764-1
2119083-1
2844940-3
1-18028-0
1752354-1
6-993111-6
8-22280-7
1752353-2
1901680-2
994970-2
455888-5
1803607-4
2-18032-2
2119740-1
2168078-1
1901681-1
2168083-2
5-18022-5
2168400-4
2168083-3
5018030-1
986965-8
1-5018030-0
2063961-1
18023-9
2119655-5
1803517-1
1803602-1
1-18028-2
2168083-9
2168083-2
240639-1
1-2168083-5
1752371-1
2-22281-3
1803292-4
1-1901696-5
1-1901695-5
1-2079383-1
8-240641-4
1752360-1
240644-1
690482-5
1803064-5
2217206-7
2-240641-0
238011-2
3-2119582-6
455888-8
456408-9
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
4
2
2
2
1
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -72 -2
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
30JAN2014
CHK
30JAN2014
APVD
30JAN2014
X.ZHAO
L.ZHANG
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
248
244
243
242
238
192
180
177
176
175
174
164
82
71
70
67
66
65
60
59
57
56
54
53
52
51
49
46
44
41
33
31
29
27
25
24
22
20
19
18
17
16
13
11
10
9
8
7
6
5
4
3
2
1
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
SPACER
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150404
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
44
43.9
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
REF
0.05
D
D
1
44
17.8
180
0.5
243
3
REF
2
56
7
2
244
FEED TYPE
PNEUMATIC
16
177
242
RAM AND HOLDDOWN SET-UP
5
238
82
1
C
1
59
4
C
SEE DETAIL A
2
3
A
51
1
2
192
2
41
2
176
25
175
70
174
54
FEED SPRING
SETTING POSITION
52
65
3
20
180
2
A
164
57
33
DETAIL A
19
67
18
B
B
66
CAM POSITION
30mm STROKE
29
248
33
27
8
1
46
60
31
13
9
1
11
1
17
53
33
22
24
49
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
30JAN2014
CHK
30JAN2014
APVD
30JAN2014
X.ZHAO
L.ZHANG
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150404
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2- 2150404 -2
B
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
A
3
2
LOC
PART
NUMBER
7- 2150404 -7
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
CRIMP TOOLING KIT
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
2.79 mm [.110]
3.94 mm [.155]
APPL INSTRUCTIONS
408-35043
- 1
- 1
- 1
- 1
- 1
- 4
- 1
- 1
- 1
- 1
- 1
- REF
- 1
- 1
- 1
- 1
- 1
- 1
- 2
- 1
- 2
- 1
- 1
- 4
- 2
- 2
- 2
- 1
- 1
- 1
- 1
- 8
- 2
- 2
- 1
- 2
- 1
- 2
- 1
- 1
- 1
- 1
- 1
- 1
- - 1
1 1
- 1
- - 1
- 1
1 1
- 1
1 1
3
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
RING,AMPLIVAR
TERMINAL NAME:
WIRE STRIP LENGTH
n
5.46-5.84mm [.215-.230 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2084
-
TERMINALS APPLIED
TE TERMINAL
60320-1
60320-2
C1__DWG_PN_1_1
WIRE
SIZE
14 OR 14.5 MAG
15 MAG
16 MAG
17 OR 18 MAG
B
1
2
3
4
INSULATION DIAMETER RANGE
2.54-3.56mm [.100-.140 IN]
-
-
-
-
6
TE TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
60318-1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
1.93+/-0.05 [.076+/-.002]
1.85+/-0.05 [.073+/-.002]
1.75+/-0.05 [.069+/-.002]
1.65+/-0.05 [.065+/-.002]
C1__DWG_PN_3_0
C1__DWG_PN_3_1
TE TERMINAL
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
C1__DWG_PN_4_0
1217730-1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
3
7.6
8.4
9.4
10.5
C1__DWG_PN_4_1
4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
6
1
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
A
2119082-9
2079764-1
2119083-1
2844940-3
1-18028-0
2079383-9
1752354-1
6-993111-6
8-22280-7
1752353-2
1901680-2
994970-2
2119641-2
2168083-8
2119655-6
1803518-1
455888-5
1803607-4
2-18032-2
2119740-1
2168078-1
1901681-1
5-18022-5
2168400-4
2168083-3
5018030-1
986965-8
1-5018030-0
2063961-1
18023-9
1803602-1
1-18028-2
2168083-9
2168083-2
240639-1
1-2168083-5
1752371-1
2-22281-3
1803292-4
1-1901696-5
1-1901695-5
8-240641-4
1752360-1
240644-1
690482-5
1803064-5
2217206-7
2-240641-0
238011-2
3-2119582-6
455888-8
456408-9
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
4
2
2
2
1
1
1
1
8
2
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -22
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
30JAN2014
CHK
30JAN2014
APVD
30JAN2014
X.ZHAO
L.ZHANG
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
244
243
242
238
192
186
180
177
176
175
174
164
152
144
141
140
82
71
70
67
66
65
59
57
56
54
53
52
51
49
41
33
31
29
27
25
24
22
20
19
18
16
13
11
10
9
8
7
6
5
4
3
2
1
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
SCR, BHSC, RoHS (M6 X 20)
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SPACER
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150404
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
34.87
0.05
140
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
REF
FEED TYPE
D
17.8
D
0.5
PNEUMATIC
56
140
180 REF
244
3
2
7
238
16
243
RAM AND HOLDDOWN SET-UP
1
2
5
242
177
A
59
82
1
C
SEE DETAIL A
51
1
C
2
3
4
1
2
192
2
41
2
176
25
70
174
54
52
20
65
3
FEED SPRING
SETTING POSITION
175
A
180
2
DETAIL A
57
33
164
19
67
18
B
B
66
CAM POSITION
30mm STROKE
152
29
33
27
1
8
141
144
31
13
9
1
11
1
186
53
33
22
24
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
AIR FEED
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
30JAN2014
CHK
30JAN2014
APVD
30JAN2014
X.ZHAO
L.ZHANG
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150404
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B