2-2151059-1

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION 2 FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2151059-1 T MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151059-2 T 7- 2151059 -7 T FINE CRIMP HEIGHT ADJUST 1 REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE T T 3 LOC 2151059 -1 2151059 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD R1 ECR-21-000570 18JAN2021 FJ YY S ECR-21-006575 28JUN2021 MEH TE T ECR-21-114056 16SEP2021 JWC GB T1 ECR-22-130564 24FEB2022 FZ YY PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 2.79 mm [.110] 3.56 mm [.140] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: STANDARD POWER TIMER TERMINAL NAME: WIRE STRIP LENGTH 4.00-4.60 mm [.157-.181 IN] C TERMINAL APPLICATION SPECIFICATION (A)114-18037 (B)114-18388 TERMINALS APPLIED TE TERMINAL (A) 964326-1 (B) 1241404-3 n C1__DWG_PN_1_1 (B) 1-2208460-1 C1__DWG_PN_1_2 - - TERMINAL APPLICATION SPECIFICATION 114-18037 - TERMINALS APPLIED C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE TERMINAL (A) 8-964326-1 (B) 1-2208460-3 C1__DWG_PN_3_0 C1__DWG_PN_3_1 n 4.00-4.60 mm [.157-.181 IN] 5 TE TERMINAL (A) 964326-5 C1__DWG_PN_1_0 WIRE STRIP LENGTH 2.20-3.00 mm [.087-.118 IN] - TE CRIMP SPECIFICATION TE TERMINAL (B) 1241404-1 TE TERMINAL C1__DWG_PN_4_0 927837-1 927837-5 C1__DWG_PN_4_1 C1__DWG_PN_3_2 964203-3 C2__DWG_PN_1_2 - - TERMINAL APPLICATION SPECIFICATION 964203-4 C2__DWG_PN_1_3 C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 927837-3 964203-1 C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 964203-5 TE TERMINAL TE TERMINAL C2__DWG_PN_4_0 927837-4 964203-2 1241404-1 C2__DWG_PN_4_1 n - - - - - - 3 - 5 TE TERMINAL - C1__DWG_PN_1_1 - 2.20-3.00 mm [.087-.118 IN] - C1__DWG_PN_1_0 - INSULATION DIAMETER RANGE 6 TERMINALS APPLIED 927837-2 1-927837-5 C2__DWG_PN_1_1 - 4.00-4.60 mm [.157-.181 IN] 5 TE TERMINAL C2__DWG_PN_1_0 WIRE STRIP LENGTH 2.20-3.00 mm [.087-.118 IN] TE CRIMP SPECIFICATION STANDARD POWER TIMER TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: AMP MCP 6.3/4.8K FLATCONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 - C1__DWG_PN_3_0 TE TERMINAL - C1__DWG_PN_3_1 - C1__DWG_PN_4_0 - 5 C1__DWG_PN_4_1 C2__DWG_PN_4_2 - C2__DWG_PN_3_3 - WIRE SIZE 2.50mm2 1.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.89+/-0.05 [.074+/-.002] 1.64+/-0.05 [.065+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.8 9.9 WIRE SIZE 4 W1__FA_SETTING_1 2.50mm2 2.25mm2 W1__FA_SETTING_3 2.00mm2 6 1.50mm2 16 AWG CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 W2__DWG_WGAUGE_5 2.04+/-0.05 [.080+/-.002] 1.97+/-0.05 [.078+/-.002] 1.90+/-0.05 [.075+/-.002] 1.76+/-0.05 [.069+/-.002] 1.70+/-0.05 [.067+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 W2__DWG_CRIMP_HT_4 W2__DWG_CRIMP_HT_5 4.8 5.5 6.2 7.6 8.0 WIRE SIZE 4 W2__FA_SETTING_1 W2__FA_SETTING_2 6 1.50mm2+1.00mm2 2.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 2.04+/-0.05 [.080+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 1.90+/-0.05 [.075+/-.002] 6.8 - 4 - W1__FA_SETTING_1 - 8.2 - W2__FA_SETTING_3 - W2__FA_SETTING_4 - W2__FA_SETTING_5 - B 1 RECOMMENDED SPARE PARTS 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 6 & STORAGE OF APPLICATOR. - REQUIREMENT. THIS A TE ACCORDING TO TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM WILL SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN CONNECTIVITY TE APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER FITNESS FOR PARTICULAR PURPOSE. PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. 7. UNLESS SPECIFIED OTHERWISE, TORQUE VALUES SHALL BE USED PER DOCUMENT, - TERMINAL LUBRICANT IS RECOMMENDED. THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. - - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING. FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 1 SPECIFIC - 1 - 1 101-35000. 1 1 - 1 1 1 1 A - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - REF 1 REF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 4 1 4 2 4 2 1 2 1 1 1 2 - 1 1 - - 1 1 - 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 2 1 2 1 -77 -72 -71 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH 1 -1 PART NO 1 1 1 1 1 - REF REF 1 1 2119641-1 2119082-4 2079764-1 2119083-1 18023-1 2119580-1 2844940-1 994970-2 2119955-1 2844908-1 2844907-1 455888-8 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2168083-3 1803382-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-2 2079383-5 3-2844962-0 2844992-2 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-5 1333207-2 6-240641-4 2119757-4 2-238011-2 1-1803199-9 455888-6 456408-3 - 1 1 1 1 1 1 2 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 5.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .110 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 16SEP2011 CHK 16SEP2011 APVD 16SEP2011 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 18023-1 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-8 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-2 2 2079383-5 2 3-2844962-0 1 2844992-2 1 1-455888-0 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-5 1 1333207-2 1 6-240641-4 1 2119757-4 1 2-238011-2 1 1-1803199-9 1 455888-6 1 456408-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764_APP 248 244 243 242 241 239 238 164 113 99 98 82 71 67 66 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-4 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151059 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV T1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 244 243 A 238 242 53 50 59 C 2 3 8 7 82 1 1.0 # 0.5 REF 34 REF 1 C 2 SEE DETAIL A 3 1 56 4 TERMINAL SUPPORT LOCATION 28 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 44 43.77 0.05 66 33 DETAIL A REF 2 164 67 24 30 A RAM SET-UP 19 B B 20 9 21 29 1 12 241 13 ITEM 30 LOCATED AT FRONT HOLES 1 29 REF CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 47 113 5 46 98 99 34 54 8 1 60 54 10 1 20 30 REF 11 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 16SEP2011 CHK 16SEP2011 APVD 16SEP2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151059 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV T1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151059 -1 T FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151059 -7 T CRIMP TOOLING KIT - T 4 3 2 LOC PART NUMBER 2- 2151059 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 2.79 mm [.110] 3.56 mm [.140] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: STANDARD POWER TIMER TERMINAL NAME: WIRE STRIP LENGTH 4.00-4.60 mm [.157-.181 IN] C TERMINAL APPLICATION SPECIFICATION (A)114-18037 (B)114-18388 TERMINALS APPLIED TE TERMINAL (A) 964326-1 (B) 1241404-3 WIRE SIZE 2.50mm2 1.50mm2 n C1__DWG_PN_1_2 - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE TERMINAL W1__DWG_WGAUGE_2 C1__DWG_PN_3_0 (A) 8-964326-1 (B) 1-2208460-3 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TERMINAL APPLICATION SPECIFICATION 5 (A) 964326-5 (B) 1-2208460-1 C1__DWG_PN_1_1 - C1__DWG_PN_3_1 TE TERMINAL 1.89+/-0.05 [.074+/-.002] W1__DWG_CRIMP_HT_1 1.64+/-0.05 [.065+/-.002] W1__DWG_CRIMP_HT_2 TE TERMINAL 927837-1 C1__DWG_PN_4_0 (B) 1241404-1 C1__DWG_PN_4_1 927837-5 C1__DWG_PN_3_2 964203-3 CRIMP HEIGHT REFERENCE SETTING n 4.00-4.60 mm [.157-.181 IN] 114-18037 - TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH 2.20-3.00 mm [.087-.118 IN] - TE CRIMP SPECIFICATION WIRE SIZE 4 6.8 9.9 W1__FA_SETTING_1 2.50mm2 2.25mm2 W1__FA_SETTING_3 2.00mm2 6 1.50mm2 16 AWG C2__DWG_PN_1_1 - - C2__DWG_PN_2_0 C2__DWG_PN_2_1 TE TERMINAL 927837-3 C2__DWG_PN_2_2 964203-4 C2__DWG_PN_1_3 C2__DWG_PN_2_3 964203-1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 W2__DWG_WGAUGE_5 2.04+/-0.05 [.080+/-.002] 1.97+/-0.05 [.078+/-.002] 1.90+/-0.05 [.075+/-.002] 1.76+/-0.05 [.069+/-.002] 1.70+/-0.05 [.067+/-.002] C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 964203-5 TE TERMINAL 927837-4 TE TERMINAL 1241404-1 C2__DWG_PN_4_0 C2__DWG_PN_4_1 964203-2 n - INSULATION DIAMETER RANGE 2.20-3.00 mm [.087-.118 IN] 6 - C1__DWG_PN_1_1 - - - - 1 - C1__DWG_PN_2_1 TE TERMINAL - - TE TERMINAL - C1__DWG_PN_3_0 C1__DWG_PN_3_1 1 - W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 W2__DWG_CRIMP_HT_4 W2__DWG_CRIMP_HT_5 4.8 5.5 6.2 7.6 8.0 CRIMP HEIGHT mm [INCH] WIRE SIZE 4 W2__FA_SETTING_1 W2__FA_SETTING_2 6 1.50mm2+1.00mm2 2.00mm2 W1__DWG_WGAUGE_1 2.04+/-0.05 [.080+/-.002] CRIMP HEIGHT REFERENCE SETTING 6.8 W1__DWG_CRIMP_HT_1 8.2 1.90+/-0.05 [.075+/-.002] 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. B 5 6 & STORAGE OF APPLICATOR. - TERMINAL LUBRICANT IS RECOMMENDED. THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. 7. UNLESS SPECIFIED OTHERWISE, TORQUE VALUES SHALL BE USED PER DOCUMENT, A 8-2151059-2 9-2151059-1 9-2151059-2 AMP 4805 REV 31MAR2000 SAME AS ITEM ITEM DESCRIPTION 2151059-1 1 WIRE CRIMPER 2151059-2 2-2151059-1 2-2151059-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR 1-1803940-0 DELETE 1 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH DWN 16SEP2011 CHK 16SEP2011 APVD 16SEP2011 Y.YIN G.BAILEY S.XI - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 18023-1 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-8 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2168083-3 1 1803382-2 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-2 2 2079383-5 2 3-2844962-0 1 2844992-2 1 1-455888-0 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-5 1 1333207-2 1 6-240641-4 1 2119757-4 1 2-238011-2 1 1-1803199-9 1 455888-6 1 456408-3 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 67 66 59 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764_APP TE Connectivity APPLICATION SPEC - 1 2119082-4 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 5.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .110 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 1-1803732-9 1803940-9 1 1 - 1 1 1 - 1 1 1 - SUBSTITUTE PART NUMBER 1803589-3 2 1 - PART NUMBER 8-2151059-1 2 2 - ITEM SUBSTITUTION LIST 1 2 - ENTRY LEVEL APPLICATOR 1 1 - 1 1 1 - 1 2 - - 1 1 1 - 1 2 1 - 1 1 2 - 101-35000. 1 1 - 1 2 1 - SPECIFIC 1 2 - TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM WILL SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN CONNECTIVITY TE APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER FITNESS FOR PARTICULAR PURPOSE. 1 1 - REQUIREMENT. THIS A TE ACCORDING TO 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING. FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - RECOMMENDED SPARE PARTS 1 1 1 1 1 - W2__FA_SETTING_5 1 1 - W2__FA_SETTING_4 1 1 - W2__FA_SETTING_3 1 1 - 5 4 - W1__FA_SETTING_1 1 4 - 4 - 1 - CRIMP HEIGHT REFERENCE SETTING - REF REF - C2__DWG_PN_4_2 1 1 - C1__DWG_PN_4_1 1 - - C1__DWG_PN_4_0 1 1 - C1__DWG_PN_2_0 1 1 - 2119082-4 2079764-1 2119083-1 18023-1 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-8 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 2168083-3 1803382-2 18023-9 2119652-1 1803602-1 1-1752356-2 2079383-5 3-2844962-0 2844992-2 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-5 1333207-2 6-240641-4 2119757-4 2-238011-2 1-1803199-9 455888-6 456408-3 1 1 - 3 5 TE TERMINAL - C1__DWG_PN_1_0 - C2__DWG_PN_3_3 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 TERMINAL APPLICATION SPECIFICATION TERMINALS APPLIED 1-927837-5 C2__DWG_PN_1_2 - 4.00-4.60 mm [.157-.181 IN] 5 TE TERMINAL 927837-2 C2__DWG_PN_1_0 WIRE STRIP LENGTH 2.20-3.00 mm [.087-.118 IN] TE CRIMP SPECIFICATION STANDARD POWER TIMER TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: AMP MCP 6.3/4.8K FLATCONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION Ocean Side Feed Applicator - DRAWING NO 2151059 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV T1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 243 242 A 2 244 56 PNEUMATIC D 238 53 2 3 1.0 # 0.5 50 REF 8 7 34 59 82 1 C SEE DETAIL A TERMINAL SUPPORT LOCATION 1 C 2 56 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 REF 34.74 33 DETAIL A REF 0.05 66 24 67 2 164 RAM SET-UP 30 A B 19 20 21 29 B 9 1 12 241 13 1 CAM POSITIONS 30mm STROKE 30 REF REF 29 30mm STROKE 30mm STROKE 142 ITEM 30 LOCATED AT FRONT HOLES 151 113 48 5 141 98 99 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 16SEP2011 CHK 16SEP2011 APVD 16SEP2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151059 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV T1