2-2151107-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION E 7-2151107-2 E 7- 2151107 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151107 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD B ECR-13-001252 22JAN2013 RK GB C ECR-18-007903 23MAY2018 YY JDG D ECR-18-019058 05DEC2018 MZ CT E ECR-19-005860 11APR2019 FJ TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 2.79 mm [.110] 3.55 mm [.140] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: POSITIVIE LOCK RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH 5.70-6.30 mm [.224-.248 IN] C TERMINAL APPLICATION SPECIFICATION 927854-7 114-18365 - TERMINALS APPLIED TE TERMINAL 927854-1 n 5 C1__DWG_PN_1_1 927854-8 C1__DWG_PN_1_2 INSULATION DIAMETER RANGE 2.10-3.10 mm [.083-.122 IN] - - - - - - C1__DWG_PN_2_1 TE TERMINAL 927854-3 C1__DWG_PN_2_2 927854-9 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL 927854-6 WIRE SIZE 2.50mm2 2.00mm2 1.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.04+/-0.05 [.080+/-.002] 1.90+/-0.05 [.075+/-.002] 1.76+/-0.05 [.069+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 6.6 8.4 10.1 - 4 5 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 6 TERMINAL LUBRICANT IS RECOMMENDED. 1 1 1 1 1 1 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 2 - 1 1 - 1 1 - 1 1 1 2 - A 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 2 1 - 1 4 2 - 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 4 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 - 3 2 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 2 - 2 1 1 - B 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - W1__FA_SETTING_3 1 1 W1__FA_SETTING_2 1 1 W1__FA_SETTING_1 REF 1 - 4 1 REF - 6 1 1 - C1__DWG_PN_3_2 1 1 - C1__DWG_PN_4_1 1 1 - C1__DWG_PN_4_0 1 1 - 2119641-1 2119082-9 2079764-1 2119083-1 7-18023-7 2844940-2 994970-2 318563-1 2119955-1 2844908-1 2844907-1 455888-6 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2168083-3 1803382-6 18023-9 1803583-9 1803515-1 1803602-1 1-1752356-8 2079383-5 3-2844962-0 2844992-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1338696-1 1-240641-6 2119757-8 2-238011-2 1633963-2 1-455888-0 6-456408-0 1 1 - 3 C1__DWG_PN_2_0 1 - 6 TE TERMINAL 927854-2 C1__DWG_PN_1_0 TE CRIMP SPECIFICATION 1 1 1 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC GUARD, FRONT CHIP ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO DWN 02JUN2011 CHK 02JUN2011 APVD 02JUN2011 S.ZOU G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 7-18023-7 1 2844940-2 1 COUNTER_994970 1 318563-1 1 2119955-1 1 2844908 1 2844907 1 455888-6 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-6 1 18023-9 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-8 2 2079383-5 2 3-2844962-0 1 2844992-1 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1338696-1_OLD 1 1-240641-6 1 2119757-8 1 2-238011-2 1 1633963-2 1 1-455888-0 1 6-456408-0 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 248 244 243 242 241 238 164 119 113 99 98 82 71 67 66 60 59 56 54 53 50 49 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-9 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151107 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE D D 44 PNEUMATIC 2 244 243 A 238 242 53 2 3 2.0 50 59 C 8 7 82 1 0.5 REF 34 REF 1 SEE DETAIL A C 2 3 56 1 4 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) TERMINAL SUPPORT LOCATION 28 5 41 44 44.61 DETAIL A 33 B 67 A 24 0.05 66 2 164 RAM SET-UP 19 30 20 29 21 B 9 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 13 CAM POSITION 30mm STROKE 113 6 46 98 REF 99 34 54 8 1 60 54 10 1 119 30 REF 29 REF 1 11 248 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 02JUN2011 CHK 02JUN2011 APVD 02JUN2011 S.ZOU G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151107 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151107 -2 E FINE CRIMP HEIGHT ADJUST PNEUMATIC A 3 2 LOC PART NUMBER 7- 2151107 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 2.79 mm [.110] 3.55 mm [.140] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: POSITIVIE LOCK RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH 5.70-6.30 mm [.224-.248 IN] C TERMINAL APPLICATION SPECIFICATION 927854-1 927854-7 114-18365 - TERMINALS APPLIED TE TERMINAL n 5 C1__DWG_PN_1_2 2.10-3.10 mm [.083-.122 IN] - - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 927854-3 927854-9 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL 927854-6 1 - 1 - 1 - C1__DWG_PN_4_0 1 - C1__DWG_PN_4_1 REF - C1__DWG_PN_3_2 1 - 1 - WIRE SIZE 2.50mm2 2.00mm2 1.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.04+/-0.05 [.080+/-.002] 1.90+/-0.05 [.075+/-.002] 1.76+/-0.05 [.069+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 6.6 8.4 10.1 4 - 4 1 - 1 6 W1__FA_SETTING_2 1 - W1__FA_SETTING_1 1 - 1 - W1__FA_SETTING_3 1 - 1 - 1 - 1 - 2 - 1 - 1 - 2 B 1 2 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 - 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 1 - RECOMMENDED SPARE PARTS 1 - 2 - 2 - 1 - 1 - 1 - 5 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. - 6 TERMINAL LUBRICANT IS RECOMMENDED. - 1 1 - 1 1 - 1 - 1 - 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 - 1 1 - 1 - 1 1 1 1 - 1 1 1 A 2119082-9 2079764-1 2119083-1 7-18023-7 2844940-2 994970-2 2119641-2 2168083-8 2168083-9 1-1803583-0 1803516-1 318563-1 2119955-1 2844908-1 2844907-1 455888-6 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 2168083-3 1803382-6 18023-9 1803602-1 1-1752356-8 2079383-5 3-2844962-0 2844992-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1338696-1 1-240641-6 2119757-8 2-238011-2 1633963-2 1-455888-0 6-456408-0 1 - 3 6 927854-2 927854-8 C1__DWG_PN_1_1 INSULATION DIAMETER RANGE - TE TERMINAL C1__DWG_PN_1_0 TE CRIMP SPECIFICATION 1 PART NO -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC GUARD, FRONT CHIP ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 02JUN2011 CHK 02JUN2011 APVD 02JUN2011 S.ZOU G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2844940-2 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 1-1803583-0 1 1803516-1 1 318563-1 1 2119955-1 1 2844908 1 2844907 1 455888-6 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2168083-3 1 1803382-6 2 18023-9 1 1803602-1 1 1-1752356-8 2 2079383-5 2 3-2844962-0 1 2844992-1 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1338696-1_OLD 1 1-240641-6 1 2119757-8 1 2-238011-2 1 1633963-2 1 1-455888-0 1 6-456408-0 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 238 164 151 144 143 141 140 119 113 99 98 82 71 67 66 59 56 53 50 49 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764 DESCRIPTION PRODUCT SPEC - 1 2119082-9 Ocean Side Feed Applicator - DRAWING NO 2151107 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE D 140 D 2 244 PNEUMATIC 243 242 A 2 3 2.0 53 238 REF 8 50 0.5 34 REF 7 59 TERMINAL SUPPORT LOCATION 82 1 C SEE DETAIL A C 1 56 2 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 35.58 164 REF 0.05 66 DETAIL A 2 67 33 A 24 B RAM SET-UP 19 20 30 B 21 9 29 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 CAM POSITION 13 30 REF 29 1 REF 30mm STROKE 151 113 6 141 98 99 34 143 8 1 144 143 10 1 119 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 02JUN2011 CHK 02JUN2011 APVD 02JUN2011 S.ZOU G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151107 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E