2-2151154-1

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION FEED TYPE 2151154 -1 E FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151154-1 E SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151154-2 E 7-2151154-1 E 7-2151154-2 E 7- 2151154 -7 A CRIMP WIRE INSUL FINE CRIMP HEIGHT ADJUST 2 - WIRE STRIP LENGTH C TERMINAL APPLICATION SPECIFICATION WIRE STRIP LENGTH 4.00-4.60 mm [.157-.181 IN] 2.10-3.10 mm [.083-.122 IN] - - - - - TERMINAL APPLICATION SPECIFICATION TE TERMINAL 927768-1 927768-2 927768-3 927768-6 927768-8 TE TERMINAL 927768-9 C1__DWG_PN_1_1 1-927768-1 C1__DWG_PN_1_2 2-927768-1 963884-1 C1__DWG_PN_1_3 C1__DWG_PN_1_4 3 - - - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 963884-2 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 965899-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 965899-2 9-965899-1 C1__DWG_PN_3_3 C1__DWG_PN_3_4 TE TERMINAL 963973-1 963973-3 1-963973-1 2-963973-1 TE TERMINAL C1__DWG_PN_4_0 927768-1 927768-2 C1__DWG_PN_4_1 C1__DWG_PN_4_2 927768-3 927768-6 C1__DWG_PN_4_3 C1__DWG_PN_4_4 927768-8 C1__DWG_PN_1_5 927768-9 1-927768-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 2-927768-1 963884-1 C1__DWG_PN_1_3 C1__DWG_PN_1_4 - 3 - TE TERMINAL C1__DWG_PN_1_0 - - 1.90-2.10 mm [.075-.083 IN] 114-18050 - - INSULATION DIAMETER RANGE TERMINALS APPLIED TERMINALS APPLIED C1__DWG_PN_1_0 TE CRIMP SPECIFICATION JUNIOR POWER TIMER CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE 114-18050 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION JUNIOR POWER TIMER CONTACT 4.00-4.60 mm [.157-.181 IN] C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 963884-2 965899-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 965899-2 9-965899-1 C1__DWG_PN_3_3 C1__DWG_PN_3_4 TE TERMINAL - C1__DWG_PN_4_0 963973-1 963973-3 - C1__DWG_PN_4_1 - C1__DWG_PN_4_2 1-963973-1 2-963973-1 - C1__DWG_PN_4_3 - C1__DWG_PN_4_4 - C1__DWG_PN_1_5 - WIRE SIZE 2.50mm2 2.00mm2 1.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.77+/-0.05 [.070+/-.002] 1.64+/-0.05 [.065+/-.002] 1.51+/-0.05 [.059+/-.002] 4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 8.0 9.5 10.7 WIRE SIZE W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 CRIMP HEIGHT mm [INCH] 2X1.00mm2 W1__DWG_WGAUGE_1 2X 0.75mm2 1.58+/-0.05 [.062+/-.002] 1.51+/-0.05 [.059+/-.002] 0.75 + 0.50mm2 1.40+/-0.05 [.055+/-.002] - 4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 10.1 10.7 11.5 W1__FA_SETTING_1 - 6 - 6 - 6 - B 1 2 3 4 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 1 REQUIREMENT. THIS A TE ACCORDING TO 1 1 TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. 1 1 - SPECIFIC A 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 1 1 2 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 2 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - DWN APVD C1 ECR-18-019124 07DEC2018 MZ TE C2 ECR-19-007942 17MAY2019 LG TE D ECR-21-006040 04JUN2021 FJ TE E ECR-22-125697 04JAN2022 JWC GB 1 1 - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 2-1752354-4 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 1-2168083-0 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 3-1752356-3 2079383-5 3-2844962-0 2844992-2 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 3-1333207-9 6-240641-7 2119757-8 2-238011-2 1-2119785-1 455888-2 456408-2 - -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 DATE TYPE TE TERMINAL TERMINAL NAME: DESCRIPTION D - TERMINAL DATA: LTR - F OV APPLICATOR INSTRUCTIONS 408-35042 P PNEUMATIC CRIMP TOOLING KIT 3.56 mm [.140] 66 MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 2.79 mm [.110] REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT SIZE 3 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR DATA 4 LOC DESCRIPTION E 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151154 -2 D 6 - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .110 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 30AUG2011 CHK 30AUG2011 APVD 30AUG2011 L.GROSS G.BAILEY I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-9 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 2-1752354-4 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 1-2168083-0 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 3-1752356-3 2 2079383-5 2 3-2844962-0 1 2844992-2 1 1-455888-0 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 3-1333207-9 1 6-240641-7 1 2119757-8 1 2-238011-2 1 1-2119785-1 1 455888-2 1 456408-2 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 99 98 82 71 67 66 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2151154 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 244 53 50 A 293 7 243 177 242 238 3 2 8 59 C 82 1 3 2 176 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 0.5 34 REF 2 2 1.0 1 SEE DETAIL A 56 REF C 1 4 174 TERMINAL SUPPORT LOCATION 28 5 41 44 293 175 REF 181 43.90 182 3 DETAIL A 180 B 2 180 REF RAM AND HOLDDOWN SET-UP 19 30 B 20 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 30mm STROKE 30mm STROKE 30mm STROKE 47 46 292 98 99 34 54 8 1 60 54 10 1 20 30 REF 29 REF 1 11 248 48 0.5 67 A 24 18.5 66 164 33 0.05 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 30AUG2011 CHK 30AUG2011 APVD 30AUG2011 L.GROSS G.BAILEY I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151154 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151154 -1 E FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151154 -7 A CRIMP TOOLING KIT - E 3 2 LOC PART NUMBER 2- 2151154 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 2.79 mm [.110] 3.56 mm [.140] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 4.00-4.60 mm [.157-.181 IN] C TERMINAL APPLICATION SPECIFICATION WIRE STRIP LENGTH INSULATION DIAMETER RANGE 4.00-4.60 mm [.157-.181 IN] 2.10-3.10 mm [.083-.122 IN] 114-18050 - - - - - TERMINAL APPLICATION SPECIFICATION TE TERMINAL 927768-1 927768-2 927768-3 927768-6 927768-8 TE TERMINAL 927768-9 1-927768-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 2-927768-1 C1__DWG_PN_1_3 963884-1 C1__DWG_PN_1_4 INSULATION DIAMETER RANGE 1.90-2.10 mm [.075-.083 IN] 114-18050 - - - - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 963884-2 965899-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 965899-2 C1__DWG_PN_3_3 9-965899-1 C1__DWG_PN_3_4 TE TERMINAL C1__DWG_PN_4_0 963973-1 963973-3 C1__DWG_PN_4_1 TE TERMINAL 927768-1 927768-2 C1__DWG_PN_4_2 1-963973-1 927768-3 927768-6 C1__DWG_PN_4_3 2-963973-1 C1__DWG_PN_4_4 927768-8 C1__DWG_PN_1_5 TE TERMINAL 927768-9 C1__DWG_PN_1_0 C1__DWG_PN_1_1 1-927768-1 C1__DWG_PN_1_2 2-927768-1 963884-1 C1__DWG_PN_1_3 C1__DWG_PN_1_4 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 TE TERMINAL 963884-2 965899-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 965899-2 9-965899-1 C1__DWG_PN_3_3 C1__DWG_PN_3_4 1 - TE TERMINAL 963973-1 963973-3 1-963973-1 2-963973-1 1 - - 2.50mm2 2.00mm2 1.50mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.77+/-0.05 [.070+/-.002] 1.64+/-0.05 [.065+/-.002] 1.51+/-0.05 [.059+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 8.0 9.5 10.7 WIRE SIZE W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 2X1.00mm2 2X 0.75mm2 0.75 + 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.58+/-0.05 [.062+/-.002] 1.51+/-0.05 [.059+/-.002] 1.40+/-0.05 [.055+/-.002] W1__DWG_CRIMP_HT_1 10.1 10.7 11.5 2 3 4 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. 1 1 1 1 1 1 1 1 - 1 1 - 1 1 1 1 - A 1 1 - 1 1 1 - 1 1 1 - 1 2 1 - 1 1 2 - SPECIFIC 1 1 - 1 1 1 - 1 1 1 - 1 2 1 - - 2 2 - 1 1 2 - TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER 1 1 - 1 1 1 - REQUIREMENT. THIS A TE ACCORDING TO 2 - - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 2 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 2 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - B 2 1 - RECOMMENDED SPARE PARTS 1 2 - 1 1 1 - 6 1 1 - 6 1 1 - 6 1 1 W1__FA_SETTING_1 1 1 - 4 CRIMP HEIGHT REFERENCE SETTING 1 1 - 4 CRIMP HEIGHT REFERENCE SETTING 1 1 - CRIMP HEIGHT mm [INCH] 4 - - WIRE SIZE 1 4 - C1__DWG_PN_1_5 - 1 - C1__DWG_PN_4_4 - REF REF - C1__DWG_PN_4_3 1 1 - C1__DWG_PN_4_2 1 - - C1__DWG_PN_4_1 1 1 C1__DWG_PN_4_0 1 1 - 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 1-2168083-0 1803382-6 18023-9 2119652-1 1803602-1 3-1752356-3 2079383-5 3-2844962-0 2844992-2 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 3-1333207-9 6-240641-7 2119757-8 2-238011-2 1-2119785-1 455888-2 456408-2 1 1 - 3 TERMINALS APPLIED TERMINALS APPLIED C1__DWG_PN_1_0 TE CRIMP SPECIFICATION JUNIOR POWER TIMER CONTACT TERMINAL NAME: JUNIOR POWER TIMER CONTACT TERMINAL NAME: TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 1 1 1 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .110 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 30AUG2011 CHK 30AUG2011 APVD 30AUG2011 L.GROSS G.BAILEY I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 1-2168083-0 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 3-1752356-3 2 2079383-5 2 3-2844962-0 1 2844992-2 1 1-455888-0 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 3-1333207-9 1 6-240641-7 1 2119757-8 1 2-238011-2 1 1-2119785-1 1 455888-2 1 456408-2 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 99 98 82 71 67 66 59 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-9 Ocean Side Feed Applicator - DRAWING NO 2151154 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 2 244 56 PNEUMATIC D 243 242 2 3 53 A 238 1.0 50 REF 8 7 34 59 82 1 C SEE DETAIL A 0.5 REF TERMINAL SUPPORT LOCATION 1 C 2 56 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 34.87 REF 0.05 66 DETAIL A 164 67 2 33 RAM SET-UP A 24 B 19 20 30 B 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 30mm STROKE 13 142 REF 29 1 REF 11 30mm STROKE 30mm STROKE 30 20 151 141 48 98 99 34 143 8 1 144 143 10 FEED TRACK POSITION GUIDE BY INSULATION BARREL 1 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 30AUG2011 CHK 30AUG2011 APVD 30AUG2011 L.GROSS G.BAILEY I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151154 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E