2-2151364-1

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION PART NUMBER 4 3 2 20 DESCRIPTION REVISION 2151364 -1 D 2151364 -2 SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 D NON-CRIMP HEIGHT ADJUST 2151364 -7 D FINE CRIMP HEIGHT ADJUST A SERVO LATCH PLATE SERVO LATCH PLATE 2151364 -6 7- 2151364 -7 PNEUMATIC FEED MECHANICAL FINE CRIMP HEIGHT ADJUST D CONVERT TO 4 NONE CRIMP TOOLING KIT PNEUMATIC FEED 4 - - - - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 1338685-1 2119951-1 - 2161326-1 - 2119949-1 1338685-1 2119950-1 5-18022-5 8- 2151364 -5 8- 2151364 -4 5-18022-5 8- 2151364 -5 8- 2151364 -4 5-18022-5 1338685-1 - 5-18022-5 - - - - - 2119799-1 - - 1901094-3 - 1901094-3 - - 2119653-1 2119641-1 - - 2.79 mm [.110] APPLICATOR INSTRUCTIONS 408-10389 2168400-6 - - - 2168400-6 - - - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - - 2063440-1 - - 6 - - - - - - TYPE 8 - - - FORD TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 4.30-6.40 mm [.169-.252 IN] C TERMINAL APPLICATION SPECIFICATION TE TERMINAL 286521-2 286521-3 286521-4 TE TERMINAL 1832536-1 n NONE 13 INSULATION DIAMETER RANGE - 14 - TERMINALS APPLIED - TE CRIMP SPECIFICATION TERMINAL, PIN AND RECEPTACLE TERMINAL NAME: 2.13 [.084 IN] MAX - C1__DWG_PN_2_1 C1__DWG_PN_1_4 - - - - - C1__DWG_PN_3_1 FORD TERMINAL F67B-14487-AA A47 6GA-F6 C1__DWG_PN_3_2 6 C1__DWG_PN_4_0 C1__DWG_PN_4_1 - C1__DWG_PN_4_2 - C1__DWG_PN_2_3 - C1__DWG_PN_2_4 33093-0009 C1__DWG_PN_1_5 C1__DWG_PN_3_0 349676-1 C1__DWG_PN_2_2 E7EB-14461-CA MOLEX TERMINAL C1__DWG_PN_1_3 TE TERMINAL 286526-1 C1__DWG_PN_2_0 F6TB-14461-AB C1__DWG_PN_1_2 - FORD TERMINAL 1L2T-14461-AA C1__DWG_PN_1_1 - 13 C1__DWG_PN_1_0 - C1__DWG_PN_2_5 - WIRE SIZE 16 AWG 18 AWG 0.75mm2 20 AWG B CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.32+/-0.05 [.052+/-.002] 1.16+/-0.05 [.046+/-.002] 1.10+/-0.05 [.043+/-.002] 1.04+/-0.05 [.041+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 - 4.7 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. W1__FA_SETTING_2 6.1 W1__FA_SETTING_3 6.6 W1__FA_SETTING_4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 14 2151364 2151364 2151364 2151364 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A 6 7 -4 -4 -5 -6 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. REQUIREMENT. THIS A TE ACCORDING TO 11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT TERMINAL LUBRICANT IS RECOMMENDED. AMP 4805 REV 31MAR2000 - - TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM WILL SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN CONNECTIVITY TE APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER FITNESS FOR PARTICULAR PURPOSE. PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. - SPECIFIC 11 1 1 1 1 1 - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - - GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 13 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. 10 12 - - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - W1__FA_SETTING_1 5.6 REVISIONS DIST A 66 P LTR 2063440-1 2119799-1 - - - - 2119653-1 - - - 2119641-1 F OV 2.03 mm [.080] 1 PART NUMBERS REQUIRED - APPLICATOR DATA LOC SET UP GAUGE 2119599-1 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST D 2151364 -5 D 5 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 6 12 7 - 1 - -77 -7 1 - -6 1 - -5 1 1 -2 - 2119957-2 8-21084-0 2119640-1 -1 PART NO 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 260 252 250 ITEM NO 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 1 1 1 1 2 1 3 1 4 2 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - 1 - - 1 1 - 1 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 1 2 1 2 - - - - - - 1 1 1 1 - 1 - - - 1 2 1 1 - - - 1 - - 1 - 1 REF REF 1 - 1 1 - 1 1 REF REF 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 2 1 2 - 2 1 - 1 3 1 3 1 - 1 - - 1 - 4 1 4 2 4 2 1 2 1 - 1 - - 1 - - - - 1 - 1 - 1 1 1 1 1 - 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 -6 1 -5 -2 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: JDG B ECR-17-006921 12MAY2017 TB TE C ECR-17-009657 03JULY2017 TB TE D ECR-17-2151364 24OCT2017 FZ KZ 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 3 1 1 1 4 2 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 BUSHING, FLANGED FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF ASSY, LUBRICATOR, SIDE FEED SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 14 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .080 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 16AUG2012 CHK 16AUG2012 APVD 16AUG2012 K.HUANG S.XI S.XI WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-8 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 2119955-1 1 455888-5 1 2119956-1 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 2 2-2168083-5 1 1803382-1 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085_PRE_REV_K 1 2119092-1 1 1-1752356-8 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-9 1 455888-3 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-3 1 2119805-1 1 1803095-5 1 4-1633131-6 1 240641-8 .. 1 ITEM_6 1 2119757-8 1 238011-5 1 1-2119785-3 1 1-455888-5 1 1-456405-3 249 248 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 119 117 113 82 71 70 69 67 66 63 62 60 59 56 54 53 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2119641-1 TE Connectivity APPLICATION SPEC - 1 1803259-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH JH PART NO 1 APVD 27APR2016 -1 1 DWN ECR-16-006233 1 - DATE A1 1803259-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-8 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 2119955-1 455888-5 2119956-1 2119791-5 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 2-2168083-5 1803382-1 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-1752356-8 2079383-5 2161328-1 1-1320908-0 2119959-9 455888-3 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-3 2119805-1 1803095-5 4-1633131-6 240641-8 2119757-8 238011-5 1-2119785-3 1-455888-5 1-456405-3 - REF REF REF REF THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2151364 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR A D 6 247 38 2 249 246 260 44 7 252 245 35 244 7 53 63 238 2 2 2 2 243 166 242 8 2 6 8 163 59 7 1 1 C 3 56 1 TERMINAL SUPPORT LOCATION 4 28 SERVO LATCH PLATE 4 70 69 5 41 135 198 A 66 11 164 2 67 213 33 24 SERVO FEEDER NOT INCLUDED B 10 A 19 20 30 117 REF B 21 29 9 1 12 ITEM 30 LOCATED AT REAR HOLES 241 13 CAM POSITIONS 47 1 29 REF 11 11 30 REF 119 30mm STROKE 30mm STROKE 30mm STROKE 0.5 2 172 133 4.3 34 REF 82 137 240 REF 50 136 C - D 39 A - - 40 56 250 APVD 62 59 PNEUMATIC DWN 37 6 239 DATE SEE SHEET 1 - FEED TYPE MECHANICAL DESCRIPTION 113 13 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 16AUG2012 CHK 16AUG2012 APVD 16AUG2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151364 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION PART NUMBER 4 3 2 20 REVISION 2- 2151364 -1 DESCRIPTION D 2- 2151364 -2 D 5 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 6 FEED TYPE FINE CRIMP HEIGHT ADJUST D APPLICATOR STYLE CONVERSION CHART CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST SMART APPLICATOR PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR 2- 2151364 -5 D FINE CRIMP HEIGHT ADJUST 2- 2151364 -7 D FINE CRIMP HEIGHT ADJUST NONE A SERVO LATCH PLATE MECHANICAL FEED SERVO LATCH PLATE 7- 2151364 -7 PNEUMATIC FEED CRIMP TOOLING KIT - MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 2.79 mm [.110] APPLICATOR INSTRUCTIONS 408-10389 2119950-1 1338685-1 2161326-1 - 2119951-1 2119949-1 2119951-1 2161326-1 2119949-1 2119950-1 - - 5-18022-5 - 8- 2151364 -5 8- 2151364 -4 1338685-1 5-18022-5 - 8- 2151364 -5 - 8- 2151364 -4 1338685-1 5-18022-5 1338685-1 5-18022-5 - - - - 2119641-2 2119799-1 - - 1901094-3 - 2119653-2 - 1901094-3 - - 2168400-6 - 2119653-2 2168400-6 - 2119641-2 2119799-1 - - - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - - 6 2063440-1 - - - - - - 8 TYPE - - 7 - FORD TERMINAL WIRE STRIP LENGTH 4.30-6.40 mm [.169-.252 IN] C TERMINAL APPLICATION SPECIFICATION TE TERMINAL 286521-2 286521-3 286521-4 TE TERMINAL 1832536-1 n NONE - - - 2.13 [.084 IN] MAX - - - - - FORD TERMINAL C1__DWG_PN_1_2 C1__DWG_PN_2_2 C1__DWG_PN_1_5 C1__DWG_PN_3_1 C1__DWG_PN_3_2 FORD TERMINAL F67B-14487-AA A47 6GA-F6 - 12 C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - C1__DWG_PN_4_2 - C1__DWG_PN_2_3 MOLEX TERMINAL 33093-0009 C1__DWG_PN_1_4 C1__DWG_PN_3_0 286526-1 349676-1 C1__DWG_PN_2_1 E7EB-14461-CA C1__DWG_PN_1_3 TE TERMINAL C1__DWG_PN_2_0 1L2T-14461-AA F6TB-14461-AB C1__DWG_PN_1_1 - 12 C1__DWG_PN_1_0 - 7 INSULATION DIAMETER RANGE 13 TERMINALS APPLIED - TE CRIMP SPECIFICATION TERMINAL, PIN AND RECEPTACLE TERMINAL NAME: - C1__DWG_PN_2_4 - C1__DWG_PN_2_5 - 6 WIRE SIZE 16 AWG 18 AWG 0.75mm2 20 AWG 1 B 2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.32+/-0.05 [.052+/-.002] 1.16+/-0.05 [.046+/-.002] 1.10+/-0.05 [.043+/-.002] 1.04+/-0.05 [.041+/-.002] W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 4.7 5.6 6.1 6.6 - W1__FA_SETTING_1 - W1__FA_SETTING_2 W1__FA_SETTING_4 RECOMMENDED SPARE PARTS 7 8 9 10 A 11 12 - - - GREASE BEARING SURFACES LIGHTLY APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. W1__FA_SETTING_3 13 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - CRIMP HEIGHT 9 REFERENCE SETTING W1__DWG_CRIMP_HT_1 2151364 -4 2151364 -4 2151364 -5 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. - REQUIREMENT. THIS A TE ACCORDING TO - TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM WILL SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN CONNECTIVITY TE APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER FITNESS FOR PARTICULAR PURPOSE. PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. - - SPECIFIC 11 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. 1 1 - - 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE DESCRIPTION 1 2119782 251 ITEM NO P 1 1 1 1 - - - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 2 - - - - - - - 1 1 - - 1 - - - 1 2 1 REF 1 LTR DESCRIPTION DATE SEE SHEET 1 2119640-1 1803259-1 1-22279-3 2119082-8 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 2119955-1 455888-5 2119956-1 2119791-5 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 2-2168083-5 1803382-1 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-1752356-8 2079383-5 2161328-1 1-1320908-0 2119959-9 455888-3 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-3 2119805-1 1803095-5 4-1633131-6 240641-8 2119757-8 238011-5 1-2119785-3 1-455888-5 1-456405-3 1 1 1 1 1 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 4 1 4 - 4 - 1 - 1 1 1 1 1 1 1 - 1 - - 1 - - 1 REF - - 1 1 - 1 - 1 REF 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 2 1 2 1 2 1 3 1 3 - 3 - - 1 - 2 1 2 1 2 1 - 1 - - 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 3 1 1 2 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - DWN 16AUG2012 CHK 16AUG2012 APVD 16AUG2012 K.HUANG S.XI S.XI WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 1-22279-3_SIMP 1 2119082-8 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 2119955-1 1 455888-5 1 2119956-1 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338685-1 2 2-2168083-5 1 1803382-1 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1-1752356-8 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-9 1 455888-3 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-3 1 2119805-1 1 1803095-5 1 4-1633131-6 1 240641-8 .. 1 ITEM_6 1 2119757-8 1 238011-5 1 1-2119785-3 1 1-455888-5 1 1-456405-3 250 249 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 113 82 71 70 69 67 66 63 62 59 56 53 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 1803259-1 TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH PUSH ROD, AIR FEED BUSHING, FLANGED SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF ASSY, LUBRICATOR, SIDE FEED SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 14 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .080 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 - 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. - 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 - GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 66 2063440-1 - TERMINAL DATA: A PART NUMBERS REQUIRED F OV 2.03 mm [.080] REVISIONS DIST - - APPLICATOR DATA LOC 1 Ocean Side Feed Applicator - DRAWING NO 2151364 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL 6 251 62 40 A D 145 38 239 246 39 59 7 56 140 152 250 8 249 2 166 242 238 A 2 243 53 2 D 244 7 139 PNEUMATIC 2 50 6 REF 8 63 7 163 2 59 4.3 0.5 34 REF 136 82 137 C 1 172 TERMINAL SUPPORT LOCATION 1 2 C 3 1 56 4 28 SERVO LATCH PLATE 69 5 41 240 133 4 135 198 164 11 66 2 67 A 33 19 10 30 SERVO FEEDER NOT INCLUDED 213 A 24 B 70 20 29 117 REF 9 21 B 1 12 241 13 1 11 ITEM 30 LOCATED AT REAR HOLES CAM POSITIONS 30mm STROKE 29 30 REF 30mm STROKE 30mm STROKE 113 142 REF 12 141 32 34 143 8 1 144 143 10 1 119 11 151 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 16AUG2012 CHK 16AUG2012 APVD 16AUG2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151364 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D