220006-1

Instruction Sheet 408-2235 TNC COAXICON* Connector Crimping Tools and Dies 28 SEP 12 Rev C Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available. CABLE PLUG JACK BULKHEAD JACK RIGHT-ANGLE PLUG CRIMPING TOOL CRIMPING DIES‡ RG 304 331109 331109-1† 331109-2† 331133 331133-1† 226484-1† 226484-2 1-332292-7 1-332292-8† 1-332292-9† 69811 220006-1 ‡For use in Hand Tool 69710 or Pneumatic Tool 69365. †Engineering controlled. Figure 1 1. INTRODUCTION The Series TNC Connectors listed in Figure 1 are used with Hand Tool 69811, with Dies 220006-1 in Hand Tool 69710, or Pneumatic Tool 69365. 2. CRIMP END ASSEMBLY 1. Slip the ferrule on the cable, then strip the cable and flair braid as shown in Figure 2. 2. Insert stripped conductor into the wire barrel on the crimp end. Twist crimp end slightly to ease entry of wire. Plug or Jack Crimp End 11.13 [.438] 2.39 [.094] 11.13 [.438] Braid Ferrule Support Sleeve Flared Braid Goes Over and Around Support Sleeve Wire Barrel 3. Push crimp end back under braid so that the braid passes over and around the support sleeve. Apply sufficient pressure to cause the cable dielectric to bottom against the dielectric of the crimp end. See Figure 2. Twist the crimp end slightly to ensure bottoming. 4. Slide the ferrule forward and over the braid on the crimp end as far as it will go. Crimp end is now ready to be crimped. See Figure 2. 3. CRIMPING PROCEDURE 3.1. Hand Tool 69811 1. Open crimping dies by closing the tool handles until the CERTI-CRIMP* hand crimping tool ratchet control releases. Note that once the ratchet is engaged, the handles cannot be opened until they are fully closed. 2. The crimping tools have double sets of dies, see Figure 3, to crimp the braid ferrule and wire barrel of the jack or plug crimp end. Ferrule and wire barrel are crimped at the same time. 3. Place the crimp end in the crimping dies as shown in Figure 3. Crimp End Dielectric Apply Sufficient Pressure to Cause Cable Dielectric to Bottom Against Dielectric of Crimp End Wire Barrel of Plug or Jack Crimp End Will Bottom in Crimping Die Cable Dielectric Shoulder Push Ferrule Over Braid, Ferrule Bottoms Against Shoulder Braid Ferrule Will Bottom on Upper Braid Ferrule Crimping Die Assembly Now Ready to be Crimped Figure 3 Figure 2 ©2012 Tyco Electronics Corporation, a TE Connectivity Ltd. company All Rights Reserved *Trademark TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners. 1 of 2 ORIGINAL INSTRUCTIONS PROPER USE GUIDELINES 408-2235 4. Make certain that the wire barrel and braid ferrule of the crimp end are resting firmly on the crimping dies. See Figure 3. 4. JACK AND PLUG ASSEMBLY 1. Assemble the jack crimp end and jack body as shown in Figure 6. 5. Hold the assembly in place and close the handles until the CERTI-CRIMP hand crimping tool ratchet control releases to complete the crimp. 3.2. Interchangeable Dies Jack Crimp End Jack Body Series TNC COAXICON crimping dies are used in tools 69710 and 69365. Read the instructions shipped with the tools for information concerning die insertion and general tool performance, then proceed as follows: 1. Place the crimping dies in tool. Crimped Ferrule 2. The die assemblies have double sets of crimping dies similar to those in hand tools. See Figure 4. Die Holding Screws Assembled Jack Figure 6 2. Assemble the plug crimp end and plug body in the same manner as shown for the jack assembly. See Figure 7. Moving Die Stationary Die Plug Crimp End Figure 4 3. Place the jack or plug crimp end in the crimping dies as shown in Figure 5. Wire Barrel Bottoms in Crimping Die Crimped Ferrule Plug Body Assembled Plug Braid Ferrule Rests Firmly on Ferrule Crimping Die Figure 5 4. Make certain the wire barrel and braid ferrule of the crimp end are resting firmly on the crimping dies. See Figure 5. Hold the assembly in place and complete the crimp. Rev C Figure 7 3. Use a wrench on flats to tighten. A torque of 1.70 to 2.26 N•m [15 to 20 in.-lbs] is suggested. 5. REVISION SUMMARY • Updated document to corporate requirements • Reactivated document 2 of 2