7-2150459-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION B 7-2150459-2 B 7- 2150459 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2150459 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR DATE DWN APVD RELEASED 17OCT2014 RW GB A1 ECR-19-010615 08JUL2019 FZ GB B ECR-19-019908 23DEC2019 FZ TE A PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 4.06 mm [.160] 5.33 mm [.210] APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: .250 SERIES FASTIN-ON TAB TERMINAL NAME: WIRE STRIP LENGTH n 5.72-6.48 mm [.225-.255 IN] C TERMINAL APPLICATION SPECIFICATION 114-20021 - TERMINALS APPLIED TE TERMINAL 180352-1 180352-2 180352-6 WIRE SIZE 6.00mm2 5.00mm2 4.00mm2 1.5+1.5mm2 1 B 2 5 3.43-5.08 mm [.135-.200 IN] - - C1__DWG_PN_2_0 - TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_1_2 280080-1 280080-2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 2.34+/-0.05 [.092+/-.002] 2.16+/-0.05 [.085+/-.002] 1.96+/-0.05 [.077+/-.002] 1.83+/-0.05 [.072+/-.002] TE TERMINAL C1__DWG_PN_4_1 C1__DWG_PN_4_2 C1__DWG_PN_3_3 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 4.4 6.3 8.5 9.7 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 C1__DWG_PN_4_0 280080-5 280080-4 C1__DWG_PN_3_2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 - C1__DWG_PN_1_3 W1__DWG_WGAUGE_1 7 7 1-180352-2 C1__DWG_PN_1_1 INSULATION DIAMETER RANGE - TE TERMINAL C1__DWG_PN_1_0 3 TE CRIMP SPECIFICATION TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 TERMINAL LUBRICANT IS RECOMMENDED. 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 A 1 1 1 1 1 1 1 1 1 REF 1 1 1 1 2 1 1 2 1 1 4 2 2 2 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 4 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 REF 1 1 1 1 2 1 1 2 1 1 4 2 2 2 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 2119641-1 2119082-2 2079764-1 2119083-1 2119580-1 2844940-4 1-18028-0 994970-2 2119955-2 455888-5 2119791-5 1803607-4 2-18032-2 2119943-1 2119740-1 2168078-1 2168083-2 5-18022-5 2063961-1 2168400-4 2168083-9 5018030-1 986965-8 2063961-1 18023-9 2119652-1 2119653-1 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1-1752371-6 2-22281-3 1803292-4 1901696-4 1901695-4 1-2079383-1 1-240641-4 1-240644-7 5-690482-0 5-1803001-8 1-2217206-0 5-240641-1 238011-2 1633961-1 455888-5 456414-9 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 4 2 2 2 1 3 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 -77 -72 -2 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 01AUG2014 CHK 04AUG2014 APVD 05AUG2014 R.O.WILSON K.J.STAKEM T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 244 243 242 239 238 192 164 84 82 73 71 70 69 67 66 60 59 58 57 56 54 53 51 49 48 47 46 44 41 33 31 29 27 25 24 22 20 19 18 17 16 11 10 9 8 7 6 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 COUNTER, MAGNETIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150459 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - 44 43.60 DATE DWN APVD - - - REF 0.05 D D 1 44 RAM SET-UP 243 3 2 FEED TYPE 56 7 2 16 244 5 PNEUMATIC 242 238 82 1 1 A 73 C C 59 69 SEE DETAIL A 2 192 4 3 25 1 70 41 51 54 FEED SPRING SETTING POSITION 19 A 164 20 2 57 33 67 DETAIL A 18 B B 66 CAM POSITION 30mm STROKE 29 248 33 27 8 1 46 60 31 9 1 11 1 17 53 33 22 24 84 7 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 01AUG2014 CHK 04AUG2014 APVD 05AUG2014 R.O.WILSON K.J.STAKEM T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150459 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2150459 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2150459 -7 A CRIMP TOOLING KIT - A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 4.06 mm [.160] 5.33 mm [.210] APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: .250 SERIES FASTIN-ON TAB TERMINAL NAME: WIRE STRIP LENGTH n 5.72-6.48 mm [.225-.255 IN] C TERMINAL APPLICATION SPECIFICATION 114-20021 - TERMINALS APPLIED TE TERMINAL 180352-1 180352-2 180352-6 WIRE SIZE 6.00mm2 5.00mm2 4.00mm2 1.5+1.5mm2 5 1-180352-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 3.43-5.08 mm [.135-.200 IN] - - - - 280080-1 280080-2 C1__DWG_PN_3_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 2.16+/-0.05 [.085+/-.002] 1.96+/-0.05 [.077+/-.002] 1.83+/-0.05 [.072+/-.002] TE TERMINAL C1__DWG_PN_4_0 280080-5 280080-4 7 C1__DWG_PN_4_1 C1__DWG_PN_4_2 C1__DWG_PN_3_3 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] 2.34+/-0.05 [.092+/-.002] C1__DWG_PN_3_0 C1__DWG_PN_3_1 - C1__DWG_PN_1_3 W1__DWG_WGAUGE_2 TE CRIMP SPECIFICATION INSULATION DIAMETER RANGE TE TERMINAL C1__DWG_PN_1_2 W1__DWG_WGAUGE_1 3 7 TE TERMINAL C1__DWG_PN_1_0 - 1 - 1 - 1 - - 1 - 1 - 4 - REF - 1 - 1 - - 1 - 1 - 1 - 1 - 1 - 1 - 2 - 1 - 1 - 2 - 1 - - 4 - 2 - 2 - 2 - 1 - 1 - - 1 - 8 - 2 - 2 - 1 - 2 - 1 - 2 - 1 - 1 - 1 - 1 - 1 - - 1 1 1 - 1 - - 1 - 1 1 1 - 1 1 1 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 4.4 6.3 8.5 9.7 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 B 1 2 3 4 5 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 TERMINAL LUBRICANT IS RECOMMENDED. 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 A 2119082-2 2079764-1 2119083-1 2119580-1 2844940-4 1-18028-0 2079383-9 994970-2 2119641-2 2168083-8 2119653-2 2119655-6 1803518-1 2119955-2 455888-5 2119791-5 1803607-4 2-18032-2 2119943-1 2119740-1 2168078-1 5-18022-5 2063961-1 2168400-4 2168083-9 5018030-1 986965-8 2063961-1 18023-9 2119652-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1-1752371-6 2-22281-3 1803292-4 1901696-4 1901695-4 1-240641-4 1-240644-7 5-690482-0 5-1803001-8 1-2217206-0 5-240641-1 238011-2 1633961-1 455888-5 456414-9 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 4 2 2 2 1 3 1 1 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -22 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 01AUG2014 CHK 04AUG2014 APVD 05AUG2014 R.O.WILSON K.J.STAKEM T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 239 238 192 186 164 152 144 142 141 140 84 82 73 71 70 69 67 66 59 58 57 56 54 53 51 49 48 41 33 31 29 27 25 24 22 20 19 18 16 11 10 9 8 7 6 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150459 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - 34.57 0.05 140 DATE DWN APVD - - - REF D D FEED TYPE 140 RAM SET-UP 244 1 7 2 243 3 2 56 PNEUMATIC 16 242 5 238 A 82 1 C 1 59 SEE DETAIL A C 73 69 25 2 3 192 4 51 1 70 FEED SPRING SETTING POSITION 54 41 19 20 A 2 57 164 33 67 B DETAIL A 18 B 66 CAM POSITION 30mm STROKE 29 152 33 27 8 1 141 144 31 9 1 11 1 186 53 33 22 24 84 7 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 01AUG2014 CHK 04AUG2014 APVD 05AUG2014 R.O.WILSON K.J.STAKEM T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150459 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B