7-2150501-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER A A FINE CRIMP HEIGHT ADJUST APPL INSTRUCTIONS 408-10390 SET UP GAUGE 2119599-2 SERVO LATCH PLATE SMART APPLICATOR 4 NONE - 4 MECHANICAL FEED PNEUMATIC FEED - - - n 4.10-5.00 mm [.161-.197 IN] NONE 2119950-1 2119951-1 2161326-1 2119949-1 2119951-1 2161326-1 2119949-1 2119950-1 - - - - 2119792-1 1901697-1 - 2063961-1 1901697-1 - 2063961-1 2119792-1 - - - - 8- 2150501 -5 8- 2150501 -4 5-18022-5 8- 2150501 -5 8- 2150501 -4 5-18022-5 - - 2119641-1 - 2119653-1 - - 2119653-1 2119641-1 - - - - - - - - - 2168400-7 2168400-7 - - - (QUANTITY 2) - - (QUANTITY 2) - - 2063440-1 - - - 6 2.00-3.00 mm [.079-.118 IN] - - 6 - TERMINALS APPLIED TE TERMINAL 2113607-1 2113607-2 2113607-3 WIRE SIZE 2.50mm2 1.50mm2 1.00mm2 1 2 B IMP TERMINAL C1__DWG_PN_1_0 3806/M.05.00.3 3806/M.05.01.3 C1__DWG_PN_1_1 C1__DWG_PN_1_2 3804/M.05.00.3 C1__DWG_PN_1_3 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 2113607-4 2113607-5 C1__DWG_PN_3_1 C1__DWG_PN_3_2 2113607-6 C1__DWG_PN_3_3 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.29+/-0.05 [.090+/-.002] 2.04+/-0.05 [.080+/-.002] 1.91+/-0.05 [.075+/-.002] IMP TERMINAL C1__DWG_PN_4_0 3804/M.05.01.3 3805/M.05.00.3 C1__DWG_PN_4_1 C1__DWG_PN_4_2 3805/M.05.01.3 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 C1__DWG_PN_4_3 9 4.5 W1__DWG_CRIMP_HT_1 W1__FA_SETTING_1 7.1 W1__DWG_CRIMP_HT_2 W1__FA_SETTING_2 8.9 W1__DWG_CRIMP_HT_3 W1__FA_SETTING_3 GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 6 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS 2150501 2150501 2150501 2150501 -4 -4 -5 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 1 & 252. 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THE ITEM ITEM FEED 1 RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT AMP 4805 REV 31MAR2000 66 P LTR DESCRIPTION DATE RELEASED DWN APVD RK 04DEC2014 GB 2063440-1 INSULATION DIAMETER RANGE - A REVISIONS DIST PART NUMBERS REQUIRED TE CRIMP SPECIFICATION TERMINAL LOC 1 A TYPE WIRE STRIP LENGTH C MECHANICAL FEED PNEUMATIC CRIMP TOOLING KIT IMP TERMINAL TERMINAL APPLICATION SPECIFICATION 2 F F 4.32 mm [.170] TERMINAL NAME: SMART APPLICATOR SERVO LATCH PLATE 12 2150501 -7 3.30 mm [.130] TERMINAL DATA: SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE A 7- 2150501 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2150501 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 2150501 -5 WIRE INSUL DESCRIPTION A 2150501 -2 CRIMP 4 20 REVISION 2150501 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 - - 1 - - - 1 - 1 1 1 - - - - 1 - - - - 1 - - - - 1 - 1 - 1 1 1 - 1 - 1 1 1 - - 1 - - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - 2 2 - - - - - - 1 - - - - 1 - - 1 1 - - - REF REF - - - - - 2 - 1 1 1 1 1 - REF REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 - - 1 1 - 2 2 2 2 2 - 1 - 1 1 1 - 3 - 3 3 3 - 1 1 1 1 1 - - - - - 1 - - - - - 1 - 4 4 4 4 4 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - - - - 1 - - - - 1 2 - - - - - 1 - - - - - 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 8 8 8 8 8 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 4 4 4 4 4 - 1 1 1 1 1 - 1 1 1 1 1 - - - - - - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 - - - - - - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119759-1 2119082-3 2079764-1 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 1901697-1 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 455888-5 2119956-2 2-18032-2 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 2063961-1 2168400-4 2168083-3 5018030-2 5018030-1 986965-8 2119792-1 18023-9 2119652-1 2119653-1 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 2119644-2 2119085-1 2119092-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-5 2-22281-3 1752373-4 4-1901696-5 4-1901695-5 1-2079383-1 6-240641-9 240644-9 6-690482-0 6-1803001-2 2217206-7 240641-9 238009-1 4-2119582-8 455888-5 456424-8 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 1 3 1 1 1 4 2 2 2 2 1 3 1 1 1 1 1 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 -77 -7 -6 -5 -2 -1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23OCT2014 CHK 24OCT2014 APVD 24OCT2014 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 260 252 250 249 248 247 246 245 244 243 242 240 239 238 213 183 172 166 164 163 137 135 133 82 71 70 67 66 63 62 60 59 58 57 56 55 54 53 51 49 48 47 46 44 41 40 39 38 37 35 33 31 29 27 25 24 22 20 19 18 17 16 11 10 9 8 7 6 5 4 3 2 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150501 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - 6 DATE DWN APVD - - - 37 40 6 FEED TYPE 62 MECHANICAL 38 D 39 247 260 7 7 246 252 245 35 44 243 6 2 2 2 1 2 56 A 7 2 242 5 8 58 63 PNEUMATIC 82 1 239 59 16 244 166 D 1 C C 238 2 3 1 249 70 4 2 54 41 250 A 137 55 163 19 10 20 2 A 164 172 51 57 67 SERVO LATCH PLATE 33 213 B 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 248 48 33 27 8 1 46 60 31 9 1 11 1 17 53 33 25 22 24 4 135 133 183 240 REF 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 SERVO FEEDER NOT INCLUDED A 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 11 AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23OCT2014 CHK 24OCT2014 APVD 24OCT2014 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150501 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER A FINE CRIMP HEIGHT ADJUST 2- 2150501 -7 A FINE CRIMP HEIGHT ADJUST NONE A CRIMP TOOLING KIT IMP TERMINAL - 2119792-1 - 2119641-2 - 8- 2150501 -4 - - 1901697-1 8- 2150501 -5 MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 SMART APPLICATOR MECHANICAL FEED 4 2119950-1 2119951-1 SERVO LATCH PLATE PNEUMATIC FEED - - WIRE STRIP LENGTH n 4.10-5.00 mm [.161-.197 IN] NONE 2161326-1 2119951-1 2161326-1 2119949-1 2119950-1 - - - 1901697-1 - 2063961-1 2119792-1 - - 8- 2150501 -5 8- 2150501 -4 5-18022-5 - - - 2119653-2 - 2119653-2 2119641-2 - - - 2168400-7 - - - 2113607-1 2113607-2 2113607-3 WIRE SIZE 2.50mm2 1.50mm2 1.00mm2 B IMP TERMINAL C1__DWG_PN_1_0 3806/M.05.00.3 3806/M.05.01.3 C1__DWG_PN_1_1 C1__DWG_PN_1_2 3804/M.05.00.3 C1__DWG_PN_1_3 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 2113607-4 2113607-5 C1__DWG_PN_3_1 C1__DWG_PN_3_2 2113607-6 C1__DWG_PN_3_3 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.29+/-0.05 [.090+/-.002] 2.04+/-0.05 [.080+/-.002] 1.91+/-0.05 [.075+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY IMP TERMINAL 2168400-7 - - - (QUANTITY 2) - - 2063440-1 - - 6 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 C1__DWG_PN_4_0 3804/M.05.01.3 3805/M.05.00.3 C1__DWG_PN_4_1 C1__DWG_PN_4_2 3805/M.05.01.3 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 4.5 7.1 8.9 C1__DWG_PN_4_3 6 9 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150501 -4 2150501 -4 2150501 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A 10 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 1 1 & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. - 1 1 1 1 - - - 1 - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - 2 - - - - - 1 - - - 1 - - 1 - - 4 4 4 4 - - REF - - - - 2 - 1 1 1 1 - REF REF REF REF - - - 1 - 1 1 1 1 - - - 1 - 1 1 1 1 - 1 1 1 1 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 1 - - REF - - - 1 - - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 - 1 1 - 2 2 2 2 - 1 1 1 1 - 3 3 3 3 - - - - 1 - - - - 1 - 4 4 4 4 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - - - 1 - - - 1 2 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 8 8 8 8 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-3 2079764-1 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 2079383-9 1901697-1 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119653-2 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 455888-5 2119956-2 2-18032-2 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 2063961-1 2168400-4 2168083-3 5018030-2 5018030-1 986965-8 2119792-1 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-2 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-5 2-22281-3 1752373-4 4-1901696-5 4-1901695-5 6-240641-9 240644-9 6-690482-0 6-1803001-2 2217206-7 240641-9 238009-1 4-2119582-8 455888-5 456424-8 1 1 1 1 1 1 1 2 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 3 1 1 4 2 2 2 2 1 3 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - TERMINALS APPLIED TE TERMINAL P (QUANTITY 2) 2.00-3.00 mm [.079-.118 IN] - 66 2063440-1 INSULATION DIAMETER RANGE - A REVISIONS DIST PART NUMBERS REQUIRED SERVO LATCH PLATE SMART APPLICATOR LOC 1 - TE CRIMP SPECIFICATION TERMINAL TERMINAL APPLICATION SPECIFICATION SET UP GAUGE 2119599-2 TYPE 4.32 mm [.170] TERMINAL NAME: 2 F F 3.30 mm [.130] TERMINAL DATA: PNEUMATIC FEED PNEUMATIC 2- 2150501 -5 APPL INSTRUCTIONS 408-10390 C FINE CRIMP HEIGHT ADJUST CONVERT TO MECHANICAL SERVO LATCH PLATE SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 7- 2150501 -7 WIRE INSUL DESCRIPTION A 2- 2150501 -2 CRIMP 4 20 REVISION 2- 2150501 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23OCT2014 CHK 24OCT2014 APVD 24OCT2014 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 251 250 249 246 244 243 242 240 239 238 213 186 183 172 166 164 163 153 152 145 144 142 141 140 139 137 135 133 82 71 70 67 66 63 62 59 58 57 56 55 54 53 51 49 48 41 40 39 38 33 31 29 27 25 24 22 20 19 18 16 11 10 9 8 7 6 5 4 3 2 1 FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150501 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 251 40 6 62 FEED TYPE 38 39 D 7 7 145 153 246 139 140 15.00 [ 0.591 ] 244 243 6 2 166 242 MECHANICAL 2 2 1 56 7 2 A 59 16 8 D 239 58 5 63 PNEUMATIC 82 1 C 1 C 238 249 2 3 4 2 70 1 250 A 54 41 137 55 163 19 172 20 10 A 51 2 164 67 33 213 B SERVO LATCH PLATE 57 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 29 48 SERVO FEEDER NOT INCLUDED A 33 27 8 1 141 144 31 9 1 11 1 186 53 33 25 22 24 4 135 133 240 183 REF A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED 11 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23OCT2014 CHK 24OCT2014 APVD 24OCT2014 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150501 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A