7-2151345-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION DESCRIPTION FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151345-1 G SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151345-2 G 7-2151345-1 G 7-2151345-2 G 7- 2151345 -7 F WIRE INSUL FINE CRIMP HEIGHT ADJUST - F O 3 WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION (A)114-18020 (B)114-18040 TERMINALS APPLIED C TE TERMINAL (A) 929968-1 (A) 929968-7 (A) 929975-1 (A) 929975-4 (A) 929975-7 (A) 929975-8 (B) 1703050-1 (B) 1-1719188-0 WIRE SIZE 2.50mm2 2.00mm2 1.50mm2 16 AWG C1__DWG_PN_1_1 (B) 929990-3 (B) 929990-4 C1__DWG_PN_1_2 C1__DWG_PN_1_3 (B) 929990-7 C1__DWG_PN_1_4 (B) 1-929990-0 (B) 1703014-1 C1__DWG_PN_1_5 C1__DWG_PN_1_6 (B) 1703014-4 C1__DWG_PN_1_7 - INSULATION DIAMETER RANGE 7 8 - 7 8 - C1__DWG_PN_2_0 3 - C1__DWG_PN_3_0 C1__DWG_PN_2_1 C1__DWG_PN_2_3 TE SEAL (A) 828921-1 C1__DWG_PN_4_0 C1__DWG_PN_4_1 C1__DWG_PN_4_3 C1__DWG_PN_4_4 (B) 828904-3 (B) 828905-1 C1__DWG_PN_2_5 C1__DWG_PN_2_6 - - SEAL INSULATION Ø RANGE 2.1-3.0 C1__DWG_PN_4_2 (B) 828904-2 C1__DWG_PN_2_4 C1__DWG_PN_4_5 C1__DWG_PN_4_6 9 2.1-3.0 1.2-2.1 1.2-2.1 - 1.2-2.1 - 2.2-3.0 - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.82+/-0.03 [.072+/-.001] 1.67+/-0.03 [.066+/-.001] 1.58+/-0.03 [.062+/-.001] - C1__DWG_PN_2_7 1.97+/-0.03 [.078+/-.001] - C1__DWG_PN_1_8 W1__DWG_WGAUGE_1 - (A) 828921-2 (B) 828904-1 C1__DWG_PN_2_2 - - TE SEAL - 9 TE TERMINAL (B) 929990-1 C1__DWG_PN_1_0 n - TE CRIMP SPECIFICATION 1.50mm CONTACT SOCKET - CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.1 6.8 8.5 5 W1__FA_SETTING_1 W1__FA_SETTING_2 - W1__FA_SETTING_3 - 9.6 - 1 B 2 3 4 5 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - 1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 8 A 9 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN TERMINAL MANUFACTURER'S SPECIFICATIONS. TE CONNECTIVITY EXPRESSLY WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND AS STATED WITHIN THE MANUFACTURER'S APPLICATION SPECIFICATIONS, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION AND OBTAIN APPROVAL FROM MANUFACTURER FOR THIS CUSTOM REQUIREMENT - WHEN RUNNING WIRE TYPES OTHER THAN WHAT IS LISTED IN THE APPROPAIATE APPLICATION SPECIFICATION. REFER TO NOTE 8. 1 - 1 1 1 REQUIREMENT. THIS THE DISCLAIMS ANY AND ALL APPROVED APPLICATIONS, BUT NOT LIMITED TO AS SUCH, IT IS TO ASSESS TERMINAL - 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - 1 1 - - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 REF - REF LTR DESCRIPTION DATE DWN APVD D ECR-19-009410 15JUN2019 TB TE E ECR-19-010592 05JUL2019 TB TE F ECR-21-124295 15DEC2021 JWC TE G ECR-22-134169 29MAR2022 FZ JH 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 4 1 4 2 4 2 1 2 1 1 1 2 - 1 1 - - 1 - - - - 1 - 1 1 1 1 1 1 2 1 2 2 2 2 1 2 1 1 1 1 1 1 1 - 1 - 1 1 1 - 2 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: -1 PART NO 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE, SPECIAL WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 16 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .100 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE DWN 09NOV2011 CHK 09NOV2011 APVD 09NOV2011 Y.YIN G.BAILEY S.XI WEIGHT NAME SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 1 2119641-1 1 2119082-9 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-9 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 1-1803948-1 1 2119943-1 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-3 1 1338683-8 4 2168083-3 2 2168083-8 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-3 2 2079383-5 2 3-2844962-3 1 2844992-1 1 455888-3 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1333206-6 1 6-240641-5 .. 1 ITEM_6 1 2119781-5 1 2-238011-1 1 6-1803453-3 1 455888-8 1 3-1803482-8 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 71 70 69 67 66 60 59 57 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2-1803583-1 TE Connectivity APPLICATION SPEC - 1 1803515-3 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH 1 1803515-3 2-1803583-1 2119641-1 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-9 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 1-1803948-1 2119943-1 2119740-1 2168078-1 2168083-2 5-18022-5 985575-3 1338683-8 2168083-3 2168083-8 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-3 2079383-5 3-2844962-3 2844992-1 455888-3 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1333206-6 6-240641-5 2119781-5 2-238011-1 6-1803453-3 455888-8 3-1803482-8 - REF REF -77 -72 -71 -52 -51 -2 TERMINAL LUBRICANT IS RECOMMENDED. AMP 4805 REV 31MAR2000 P D TYPE TE TERMINAL 66 - - APPLICATOR INSTRUCTIONS 408-35042 5.20-5.80 mm [.205-.228 IN] A PNEUMATIC CRIMP TOOLING KIT 4.30 mm [.170] REVISIONS DIST MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 2.54 mm [.100] 1 PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT SIZE TERMINAL NAME: 2 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR DATA TERMINAL DATA: 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE G CRIMP 4 LOC 2151345 -1 G 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151345 -2 D 6 Ocean Side Feed Applicator - DRAWING NO 2151345 SCALE 1:2 RESTRICTED TO SHEET 1 OF 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV G C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN - - APVD - FEED TYPE MECHANICAL A D 239 REF 5 D 59 56 44 PNEUMATIC 293 2.0 REF 2 57 REF SHEAR DEPRESSOR DETAIL 244 243 A 238 53 242 50 7 59 C 3 8 177 82 1 1 69 3 1 4 2 176 TERMINAL SUPPORT LOCATION 28 5 41 44 293 174 44.10 182 3 164 33 B 180 2 19.6 67 57 5 19 9 20 B 1 12 21 29 241 13 1 ITEM 30 LOCATED AT REAR HOLES CAM POSITIONS 47 30 REF 29 REF 30mm STROKE 30mm STROKE 113 9 46 292 98 99 34 54 8 1 60 54 10 1 20 11 248 48 0.5 RAM & HOLD DOWN SET-UP 30 30mm STROKE 0.05 66 A 24 REF 175 181 DETAIL A 0.5 C 56 2 6.9 70 SEE DETAIL A 2 REF 34 REF 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 09NOV2011 CHK 09NOV2011 APVD 09NOV2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151345 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 4 REV G 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151345 -1 G FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151345 -7 F CRIMP TOOLING KIT - G 3 2 LOC PART NUMBER 2- 2151345 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.54 mm [.100] 4.30 mm [.170] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: 1.50mm CONTACT SOCKET TERMINAL NAME: WIRE STRIP LENGTH 5.20-5.80 mm [.205-.228 IN] TERMINAL APPLICATION SPECIFICATION (A)114-18020 (B)114-18040 TERMINALS APPLIED TE TERMINAL C (A) 929968-1 (A) 929968-7 (A) 929975-1 (A) 929975-4 (A) 929975-7 (A) 929975-8 (B) 1703050-1 (B) 1-1719188-0 WIRE SIZE 2.50mm2 2.00mm2 1.50mm2 16 AWG TE CRIMP SPECIFICATION (B) 929990-1 (B) 929990-3 C1__DWG_PN_1_1 C1__DWG_PN_1_2 (B) 929990-4 C1__DWG_PN_1_3 (B) 929990-7 (B) 1-929990-0 C1__DWG_PN_1_4 C1__DWG_PN_1_5 (B) 1703014-1 (B) 1703014-4 C1__DWG_PN_1_6 C1__DWG_PN_1_7 INSULATION DIAMETER RANGE 7 8 - 7 8 - C1__DWG_PN_2_0 TE SEAL (A) 828921-1 (A) 828921-2 C1__DWG_PN_2_1 C1__DWG_PN_2_2 (B) 828904-1 C1__DWG_PN_2_3 (B) 828904-2 (B) 828904-3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 (B) 828905-1 C1__DWG_PN_2_6 1 - 1 - - C1__DWG_PN_3_0 1 - 3 - TE SEAL 1 - - - 9 TE TERMINAL C1__DWG_PN_1_0 n - C1__DWG_PN_4_0 C1__DWG_PN_4_1 - C1__DWG_PN_4_3 C1__DWG_PN_4_4 C1__DWG_PN_4_5 C1__DWG_PN_4_6 1 - 1 - 2.1-3.0 4 - 1.2-2.1 - - 1.2-2.1 1 - 1.2-2.1 1 - 9 2.2-3.0 1 - C1__DWG_PN_2_7 1 - C1__DWG_PN_1_8 1 - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.97+/-0.03 [.078+/-.001] 1.82+/-0.03 [.072+/-.001] 1.67+/-0.03 [.066+/-.001] 1.58+/-0.03 [.062+/-.001] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.1 6.8 8.5 1 - CRIMP HEIGHT 4 REFERENCE SETTING 1 - 1 - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 1 - W1__FA_SETTING_3 2 - 9.6 1 - 5 1 - 1 - 2 1 B 2 3 4 5 8 A 9 1 - - - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 - 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 2 - 2 - 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. WHEN RUNNING WIRE TYPES OTHER THAN WHAT IS LISTED IN THE APPROPAIATE APPLICATION SPECIFICATION. REFER TO NOTE 8. 1 - 2 - 1 - 1 - 1 - 1 1 - 1 1 1 1 REQUIREMENT. THIS THE DISCLAIMS ANY AND ALL APPROVED APPLICATIONS, BUT NOT LIMITED TO AS SUCH, IT IS TO ASSESS TERMINAL 1 - 1 1 - 1 - - - 1 1 1 1 1 1 1 1 - 1 1 - 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 09NOV2011 CHK 09NOV2011 APVD 09NOV2011 Y.YIN G.BAILEY S.XI WEIGHT NAME SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 1-1803948-1 1 2119943-1 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-3 1 1338683-8 2 2168083-8 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-3 2 2079383-5 2 3-2844962-3 1 2844992-1 1 455888-3 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1333206-6 1 6-240641-5 .. 1 ITEM_6 1 2119781-5 1 2-238011-1 1 6-1803453-3 1 455888-8 1 3-1803482-8 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 70 69 67 66 59 57 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2079764_APP TE Connectivity APPLICATION SPEC - 1 2119082-9 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE, SPECIAL WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 16 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .100 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -22 -21 TERMINAL LUBRICANT IS RECOMMENDED. AMP 4805 REV 31MAR2000 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN TERMINAL MANUFACTURER'S SPECIFICATIONS. TE CONNECTIVITY EXPRESSLY WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND AS STATED WITHIN THE MANUFACTURER'S APPLICATION SPECIFICATIONS, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION AND OBTAIN APPROVAL FROM MANUFACTURER FOR THIS CUSTOM REQUIREMENT 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 1 RECOMMENDED SPARE PARTS 1 REF REF - SEAL INSULATION Ø RANGE 2.1-3.0 C1__DWG_PN_4_2 1 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 1-1803948-1 2119943-1 2119740-1 2168078-1 5-18022-5 985575-3 1338683-8 2168083-8 1803382-6 18023-9 2119652-1 1803602-1 1-1752356-3 2079383-5 3-2844962-3 2844992-1 455888-3 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1333206-6 6-240641-5 2119781-5 2-238011-1 6-1803453-3 455888-8 3-1803482-8 1 Ocean Side Feed Applicator - DRAWING NO 2151345 SCALE 1:2 RESTRICTED TO SHEET 3 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN - - APVD - FEED TYPE MECHANICAL A D 239 140 59 D 2.0 REF 2 244 57 56 PNEUMATIC 243 A 2 3 53 238 REF SHEAR DEPRESSOR DETAIL 242 50 8 6.9 0.5 34 REF REF 7 59 82 C REF 5 1 SEE DETAIL A TERMINAL SUPPORT LOCATION 1 69 C 70 2 56 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 3 1 4 28 5 41 140 REF 35.07 0.05 DETAIL A 66 164 67 2 57 33 5 RAM SET-UP A 24 30 B 19 20 B 9 21 1 12 29 241 13 CAM POSITIONS 30mm STROKE 1 30 REF 29 REF 30mm STROKE 30mm STROKE 142 ITEM 30 LOCATED AT REAR HOLES 151 113 48 9 141 98 99 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 09NOV2011 CHK 09NOV2011 APVD 09NOV2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151345 SCALE 1:2 RESTRICTED TO SHEET 4 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G