7-2151499-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION G 5-2151499-2 G 7-2151499-2 G 7- 2151499 -7 G 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151499 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT DESCRIPTION DATE DWN APVD E ECR-19-001536 29JAN2019 MEH TE F ECR-19-005396 03APR2019 LG TE G ECR-20-011484 13AUG2020 JWC TE G1 ECR-21-007085 29JUL2021 JWC TE PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.39 mm [.094] 4.32 mm [.170] APPLICATOR INSTRUCTIONS 408-35042 TERMINAL DATA: - DELPHI TERMINAL WIRE STRIP LENGTH n 4.83-5.59 mm [.190-.220 IN] TERMINAL APPLICATION SPECIFICATION C 5 C1__DWG_PN_1_1 - C1__DWG_PN_1_2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE SEAL 1949092-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 1949092-2 1949772-2 1949772-1 16 AWG OR 1.25mm2 0.80mm2 0.50mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.30+/-0.05 [.051+/-.002] 1.15+/-0.05 [.045+/-.002] 1.10+/-0.05 [.043+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 6.8 8.3 9 - C1__DWG_PN_4_2 3 B 4 5 6 7 C1__DWG_PN_2_0 C1__DWG_PN_2_1 - C1__DWG_PN_2_2 4 0.80mm2 W1__FA_SETTING_1 0.50mm2 W1__FA_SETTING_2 8.9 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1949092-2 W1__DWG_WGAUGE_2 1.10+/-0.05 [.043+/-.002] C1__DWG_PN_3_4 C1__DWG_PN_3_5 15324982 12034365 15324983 12015323 4 9.5 W1__DWG_CRIMP_HT_2 DELPHI PACKARD TERMINAL n WIRE SIZE 0.80mm2 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN THE TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL TERMINAL MANUFACTURER'S SPECIFICATIONS. WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN THE MANUFACTURER'S APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS TO ASSESS TERMINAL 1.6-2.45 [.063-.096 IN] 5 7 DELPHI TERMINAL 12089188 CRIMP HEIGHT mm [INCH] 1.15+/-0.05 [.045+/-.002] 1.10+/-0.05 [.043+/-.002] TE SEAL 1949092-1 1949092-2 1949772-2 1949772-1 286553-1 CRIMP HEIGHT REFERENCE SETTING 7 4 1 8.3 8.9 1 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. AMP 4805 REV 31MAR2000 1 1 1 1 - 1 - 1 - 1 1 1 1 2 - 1 1 1 1 1 1 2 1 1 1 -77 -72 -52 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 1 1 1 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 2 - 1 - 1 1 1 - 1 - 2 - 1 1 1 - 1 1 1 - 2 1 1 - 2 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 1 - 1 - 1 - 1 - CABLE DIAMETER DELPHI SEAL 15324985 15324982 12034365 15324983 12015323 1 1 1 - 2 1 1 - 4 2 1 - 1 4 2 - 1 1 4 - 1 1 1 - 12089188 PAGE 5 & 8 OF 35 Rev 2014-03-04 TERMINALS APPLIED TE TERMINAL 286551-1 INSULATION DIAMETER RANGE 1 1 1 - 2 1 1 - 1 2 1 - TAXI TERMINAL W/P - SOCKET 4.82-5.58 mm [.190-.220 IN] TERMINAL APPLICATION SPECIFICATION DELPHI PACKARD CRIMP SPECIFICATION 1 1 2 - 1 1 1 - 1 1 1 - W1__FA_SETTING_2 1 1 1 - W1__FA_SETTING_1 REF 1 1 - - REF 1 - - 1 REF - - 1 - - C1__DWG_PN_4_5 - 1 - - C1__DWG_PN_4_4 - 1 - - C1__DWG_PN_4_3 - 1 - - C1__DWG_PN_4_2 - 1 - - C1__DWG_PN_4_1 1 1 - - 1 1 - - 1 1 1 - CABLE DIAMETER C1__DWG_PN_4_0 8.9 W1__DWG_CRIMP_HT_1 1.05+/-0.05 [.041+/-.002] WIRE STRIP LENGTH 0.50mm2 A C1__DWG_PN_3_3 DELPHI SEAL 15324985 CRIMP HEIGHT REFERENCE SETTING APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION AND OBTAIN APPROVAL FROM MANUFACTURER FOR THIS CUSTOM REQUIREMENT. C1__DWG_PN_3_2 1949772-2 1949772-1 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. ITEM 24 (STRIP GUIDE) WILL NEED ADJUSTED WHEN RUNNING DIFFERENT TERMINALS. C1__DWG_PN_3_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 - 6 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. TE SEAL 1949092-1 C1__DWG_PN_3_0 286553-1 WIRE SIZE - 1 1 1 - 7 C1__DWG_PN_4_5 8. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 9 C1__DWG_PN_1_1 - 1 1 1 - 1 1 1 - - 3 C1__DWG_PN_4_4 TERMINAL NAME: 2 - DELPHI TERMINAL 12146501 C1__DWG_PN_1_0 C1__DWG_PN_1_2 TERMINAL DATA: 1 5 3 1.6-2.45 [.063-.096 IN] & 2 OF 3 Rev 2013-10-29 C1__DWG_PN_4_3 12015323 C1__DWG_PN_3_5 TE TERMINAL 286550-2 CABLE DIAMETER C1__DWG_PN_4_1 12034365 15324983 C1__DWG_PN_3_4 CRIMP HEIGHT mm [INCH] C1__DWG_PN_4_0 15324982 C1__DWG_PN_3_3 286553-1 WIRE SIZE DELPHI SEAL 15324985 C1__DWG_PN_3_2 12146501 PAGE 1 TERMINALS APPLIED 7 DELPHI TERMINAL 12089040 C1__DWG_PN_1_0 TERMINAL APPLICATION SPECIFICATION - INSULATION DIAMETER RANGE n 4.83-5.59 mm [.190-.220 IN] - - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-6 2079764-1 2119083-1 7-18023-7 2844940-1 4-1722335-3 1-5018030-0 1-1752354-9 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2844908-1 2844907-1 455888-7 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 985575-3 1338685-1 2168083-3 2168083-3 1803382-6 18023-9 1803583-9 1803515-1 1803602-1 1752356-1 2079383-5 3-2844962-0 2844992-1 455888-3 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 5-1633620-9 3-240641-3 2119781-1 5-238011-7 4-1633966-9 455888-3 4-1490019-1 - 1 1 - TAXI TERMINAL W/P I-PIN 1 - - DELPHI PACKARD CRIMP SPECIFICATION WIRE STRIP LENGTH 1.6-2.2 [.063-.087 IN] - DELPHI TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE 12089040 PAGE 5 OF 40 Rev 2013-10-30 TERMINALS APPLIED TE TERMINAL 286550-1 TERMINAL DATA: DELPHI PACKARD CRIMP SPECIFICATION TAXI TERMINAL W/P I-PIN TERMINAL NAME: - mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO DWN 10JAN2012 CHK 10JAN2012 APVD 10JAN2012 C. MOYER T. ELBIN T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-6 1 2079764_APP 1 2119083 1 7-18023-7 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-9 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2844908 1 2844907 1 455888-7 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-3 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-6 1 18023-9 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-1 2 2079383-5 2 3-2844962-0 1 2844992-1 1 455888-3 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 5-1633620-9 1 3-240641-3 .. 1 ITEM_6 1 2119781-1 1 5-238011-7 1 4-1633966-9 1 455888-3 1 4-1490019-1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 293 292 248 244 243 242 241 238 182 181 180 177 176 175 174 164 99 98 82 71 67 66 60 59 57 56 54 53 50 49 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2151499 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV G1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN - - 5 D APVD - REF D 1.8 REF 44 PNEUMATIC 293 2 57 REF SHEAR DEPRESSOR DETAIL 244 53 A 243 50 238 242 2 3 82 7 8 1 59 REF 4.3 0.5 1 34 REF 2 C 3 SEE DETAIL A C 1 4 177 56 TERMINAL SUPPORT LOCATION 28 5 41 176 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 174 181 175 44 293 182 DETAIL A 180 164 33 7 B 67 2 A 24 44.61 66 6 57 19.0 20 29 21 0.5 180 REF B RAM AND HOLD DOWN SET-UP 9 1 12 241 13 ITEM 30 LOCATED AT REAR HOLES 1 30 REF CAM POSITION 30mm STROKE 0.05 19 30 REF 29 REF 98 99 46 292 34 54 8 1 60 54 10 1 20 11 248 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 ATLANTIC VERSION 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10JAN2012 CHK 10JAN2012 APVD 10JAN2012 C. MOYER T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151499 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV G1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151499 -2 G FINE CRIMP HEIGHT ADJUST PNEUMATIC G 3 2 LOC PART NUMBER 7- 2151499 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.39 mm [.094] 4.32 mm [.170] APPLICATOR INSTRUCTIONS 408-35042 TERMINAL DATA: DELPHI TERMINAL TAXI TERMINAL W/P I-PIN TERMINAL NAME: WIRE STRIP LENGTH n 4.83-5.59 mm [.190-.220 IN] C TERMINAL APPLICATION SPECIFICATION - 286550-1 5 12089040 C1__DWG_PN_1_1 C1__DWG_PN_1_2 TAXI TERMINAL W/P I-PIN - TERMINAL APPLICATION SPECIFICATION - 12146501 PAGE 1 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE SEAL C1__DWG_PN_3_0 1949092-1 1949092-2 DELPHI SEAL 15324985 15324982 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1949772-2 12034365 C1__DWG_PN_3_3 1949772-1 286553-1 15324983 12015323 C1__DWG_PN_3_4 C1__DWG_PN_3_5 CABLE DIAMETER C1__DWG_PN_4_0 TE TERMINAL 286550-2 - C1__DWG_PN_4_1 C1__DWG_PN_4_2 1.6-2.45 [.063-.096 IN] & 2 OF 3 Rev 2013-10-29 - TERMINALS APPLIED C1__DWG_PN_2_0 INSULATION DIAMETER RANGE n 4.83-5.59 mm [.190-.220 IN] 7 DELPHI TERMINAL C1__DWG_PN_1_0 DELPHI PACKARD CRIMP SPECIFICATION WIRE STRIP LENGTH 1.6-2.2 [.063-.087 IN] - DELPHI TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE 12089040 PAGE 5 OF 40 Rev 2013-10-30 TERMINALS APPLIED TE TERMINAL TERMINAL DATA: DELPHI PACKARD CRIMP SPECIFICATION 5 12146501 - C1__DWG_PN_1_1 C1__DWG_PN_1_2 - TE SEAL C1__DWG_PN_2_0 C1__DWG_PN_3_0 1949092-1 1949092-2 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1949772-2 1949772-1 C1__DWG_PN_4_3 C1__DWG_PN_4_4 C1__DWG_PN_3_3 C1__DWG_PN_3_4 286553-1 C1__DWG_PN_4_5 C1__DWG_PN_3_5 DELPHI SEAL 15324985 15324982 12034365 15324983 12015323 1 - 1 - CABLE DIAMETER C1__DWG_PN_4_0 1 - 3 1 - C1__DWG_PN_4_1 REF - C1__DWG_PN_4_2 1 - C1__DWG_PN_4_3 1 - C1__DWG_PN_4_4 4 - C1__DWG_PN_4_5 1 - 1 - WIRE SIZE 16 AWG OR 1.25mm2 0.80mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.30+/-0.05 [.051+/-.002] 1.15+/-0.05 [.045+/-.002] 1.10+/-0.05 [.043+/-.002] WIRE SIZE CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 6.8 8.3 9 W1__FA_SETTING_1 CRIMP HEIGHT mm [INCH] 0.80mm2 W1__DWG_WGAUGE_1 0.50mm2 W1__FA_SETTING_2 8.9 W1__DWG_WGAUGE_2 1.10+/-0.05 [.043+/-.002] 8.9 W1__DWG_CRIMP_HT_1 1.05+/-0.05 [.041+/-.002] 9.5 W1__DWG_CRIMP_HT_2 TERMINAL NAME: 2 3 4 5 6 7 RECOMMENDED SPARE PARTS - TERMINAL APPLICATION SPECIFICATION REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 2 12089188 PAGE 5 n TE TERMINAL 286551-1 WIRE SIZE THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN THE TERMINAL MANUFACTURER'S SPECIFICATIONS. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL TO ASSESS TERMINAL 0.80mm2 0.50mm2 1 - 1 - 2 - 1 - INSULATION DIAMETER RANGE 1 - 1.6-2.45 [.063-.096 IN] 1 - & 8 OF 35 Rev 2014-03-04 1 - 2 - 2 - 1 - 5 7 DELPHI TERMINAL TE SEAL 1949092-1 1949092-2 1949772-2 1949772-1 286553-1 12089188 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. ITEM 24 (STRIP GUIDE) WILL NEED ADJUSTED WHEN RUNNING DIFFERENT TERMINALS. 1 - DELPHI PACKARD CRIMP SPECIFICATION TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. CRIMP HEIGHT mm [INCH] 1.15+/-0.05 [.045+/-.002] 1.10+/-0.05 [.043+/-.002] DELPHI SEAL 15324985 15324982 12034365 15324983 12015323 CABLE DIAMETER 1 - 7 1 - 1 - 2 - 1 - 1 1 - 1 - 4 CRIMP HEIGHT REFERENCE SETTING 1 - 1 1 1 1 8.3 1 - 1 1 - 8.9 1 - - - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 1 1 1 1 1 - 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 PACIFIC VERSION AMP 4805 REV 31MAR2000 1 - W1__FA_SETTING_2 TERMINALS APPLIED CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION AND OBTAIN APPROVAL FROM MANUFACTURER FOR THIS CUSTOM REQUIREMENT. 1 - W1__FA_SETTING_1 TAXI TERMINAL W/P - SOCKET 4.82-5.58 mm [.190-.220 IN] WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN THE MANUFACTURER'S APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS A DELPHI PACKARD TERMINAL WIRE STRIP LENGTH 8. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 9 1 - TERMINAL DATA: B 1 - 6 1 1 - CRIMP HEIGHT 4 REFERENCE SETTING 2119082-6 2079764-1 2119083-1 7-18023-7 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 1-1803583-0 1803516-1 2844908-1 2844907-1 455888-7 1803607-3 2119740-1 2168078-1 5-18022-5 985575-3 1338685-1 2168083-3 1803382-6 18023-9 1803602-1 1752356-1 2079383-5 3-2844962-0 2844992-1 455888-3 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 5-1633620-9 3-240641-3 2119781-1 5-238011-7 4-1633966-9 455888-3 4-1490019-1 1 - - 7 DELPHI TERMINAL C1__DWG_PN_1_0 - DWN 10JAN2012 CHK 10JAN2012 APVD 10JAN2012 C. MOYER T. ELBIN T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 1-1803583-0 1 1803516-1 1 2844908 1 2844907 1 455888-7 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-3 1 1338685-1 2 2168083-3 1 1803382-6 1 18023-9 1 1803602-1 1 1752356-1 2 2079383-5 2 3-2844962-0 1 2844992-1 1 455888-3 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 5-1633620-9 1 3-240641-3 .. 1 ITEM_6 1 2119781-1 1 5-238011-7 1 4-1633966-9 1 455888-3 1 4-1490019-1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 238 164 151 144 143 141 140 99 98 82 71 67 66 59 57 56 53 50 49 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-6 Ocean Side Feed Applicator - DRAWING NO 2151499 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - 140 - REF D 1.8 REF 2 244 PNEUMATIC APVD - - 5 D DWN 57 243 REF SHEAR DEPRESSOR DETAIL 53 242 2 3 50 A 238 7 59 0.5 34 82 1 REF 1 2 C SEE DETAIL A 4.3 REF 8 TERMINAL SUPPORT LOCATION 3 1 C 4 56 28 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 140 164 2 35.58 DETAIL A REF 0.05 66 57 33 7 B 67 A 24 6 RAM SET-UP 19 30 9 20 B 1 12 29 21 241 13 CAM POSITION ITEM 30 LOCATED AT REAR HOLES 1 11 30 151 REF 29 30mm STROKE 141 98 99 34 143 8 1 144 143 10 1 REF 20 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10JAN2012 CHK 10JAN2012 APVD 10JAN2012 C. MOYER T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151499 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G1