7-2151634-7

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION 2 FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2151634-1 J MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151634-2 J 7- 2151634 -7 D FINE CRIMP HEIGHT ADJUST 1 REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE J J 3 LOC 2151634 -1 2151634 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD H ECR-19-005769 10APR2019 FJ TE J ECR-21-006205 11JUN2021 FZ RK J1 ECR-22-147641 28JUL2022 FJ YY J2 ECR-22-149474 16AUG2022 FJ JAH PNEUMATIC CRIMP TOOLING KIT - D D - CRIMP WIRE INSUL - APPLICATOR DATA SIZE - TYPE F OV 3.05 mm [.120] 4.06 mm [.160] APPLICATOR INSTRUCTIONS 408-35042 - 3 - - - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH 5.30-5.90 mm [.209-.232 IN] C TERMINAL APPLICATION SPECIFICATION (A) 2-968946-2 114-18051 - TERMINALS APPLIED TE TERMINAL (A) 2-2141600-2 n C1__DWG_PN_1_1 (A) 3-968946-1 C1__DWG_PN_1_2 - - TERMINAL APPLICATION SPECIFICATION 114-18148-1 (B)114-18148-1 TERMINALS APPLIED C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1-968946-2 C1__DWG_PN_2_2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 n 5.30-5.90 mm [.209-.232 IN] 5 TE TERMINAL (A) 1-968946-1 C1__DWG_PN_1_0 WIRE STRIP LENGTH 3.40-3.70 mm [.134-.146 IN] - TE CRIMP SPECIFICATION TE TERMINAL (A) 2-968946-1 C1__DWG_PN_4_0 C1__DWG_PN_4_1 TE TERMINAL (B) 1-968853-1 - AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: - 5 (B) 1-968853-3 C2__DWG_PN_1_1 - INSULATION DIAMETER RANGE - 2.70-3.70 mm [.106-.146 IN] - - - - - - - 5 TE TERMINAL C2__DWG_PN_1_0 - C2__DWG_PN_2_0 C2__DWG_PN_2_1 TE TERMINAL C2__DWG_PN_3_0 (B) 1-1355880-1 TE TERMINAL - C2__DWG_PN_4_0 - C2__DWG_PN_3_1 - C1__DWG_PN_3_7 - WIRE SIZE 4.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 2.15+/-0.05 [.085+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 5.9 WIRE SIZE 4 W1__FA_SETTING_1 4.00mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 2.10+/-0.05 [.083+/-.002] - 4 CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 5.9 - W2__FA_SETTING_1 - 1 2 B RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 - - TERMINAL LUBRICANT IS RECOMMENDED. - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - 1 - 1 - 1 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS A - . 1 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 2 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 & 4 of 4) MATERIAL - 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC SPRING, COMPRESSION WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .120 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE .120 "F" PREMIUM DWN 30MAR2012 CHK 05APR2012 APVD 05APR2012 R.O.WILSON L.A.GROSS T.L.ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 SIMP_1-22281-8 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 2-690438-8 2 2168083-1 1 2168083-6 1 455888-5 2 2079383-4 1 1803096-1 1 1803607_3 1 2119740-1 2 2168078-1 2 2-18032-5 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 1-2168083-0 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-4 2 2079383-5 2 1-2844962-7 1 1-2844938-8 1 1-455888-0 2 22283-9 1 356835-1 1 240792-1 1 1320928-4 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1-1333208-8 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-0 1 238011-4 1 5-2119785-2 1 1-455888-6 1 456409-8 248 244 243 242 241 239 238 164 121 119 113 99 98 96 95 93 82 79 78 71 67 66 61 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119082-8 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH PART NO 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. mm -1 1 -77 -72 -71 -2 DIMENSIONS: 1 1 1 1 2 1 1 2 1 - 1 1 2 - - 1 1 1 - - 1 1 1 - - 1 1 2 - 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 2 1 1 2 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 - 1 1 2 - 1 1 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 2 1 1 2 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 1 1 REF 1 1 - - REF 1 1 1 1 1 1 1 - 1 1 1 2119641-1 2119082-8 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 1-22281-8 1-18028-2 2119955-1 2844908-1 2844907-1 2-690438-8 2168083-1 2168083-6 455888-5 2079383-4 1803096-1 1803607-3 2119740-1 2168078-1 2-18032-5 2168083-2 5-18022-5 1338685-1 2168083-3 1-2168083-0 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-4 2079383-5 1-2844962-7 1-2844938-8 1-455888-0 22283-9 356835-1 240792-1 1320928-4 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1-1333208-8 1-2119757-0 238011-4 5-2119785-2 1-455888-6 456409-8 - Ocean Side Feed Applicator - DRAWING NO 2151634 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV J2 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 244 243 A 242 238 2 3 53 59 C 8 50 82 1 2.0 REF 0.5 34 REF 1 C 2 SEE DETAIL A 3 1 56 4 TERMINAL SUPPORT LOCATION 28 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 44 43.9 0.05 66 33 DETAIL A REF 2 164 24 67 30 A 79 78 B RAM SET-UP 19 95 B 20 121 21 96 9 29 1 ITEM 78 LOCATED AT FRONT HOLES 12 78 REF 241 CAM POSITIONS 13 47 29 REF 11 30mm STROKE 30mm STROKE 30mm STROKE 1 119 113 5 25 27 61 26 23 93 98 99 46 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 30MAR2012 CHK 05APR2012 APVD 05APR2012 R.O.WILSON L.A.GROSS T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151634 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV J2 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151634 -1 J FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151634 -7 D CRIMP TOOLING KIT - J 4 3 2 LOC PART NUMBER 2- 2151634 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA - SIZE - TYPE 4.06 mm [.160] APPLICATOR INSTRUCTIONS 408-35042 - 1 AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH 5.30-5.90 mm [.209-.232 IN] C TERMINAL APPLICATION SPECIFICATION (A) 2-2141600-2 (A) 2-968946-2 114-18051 (A) 1-968946-1 (A) 3-968946-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 - - - - TERMINAL APPLICATION SPECIFICATION 114-18148-1 (B)114-18148-1 TERMINALS APPLIED C1__DWG_PN_2_0 TE TERMINAL 1-968946-2 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 n 5.30-5.90 mm [.209-.232 IN] 5 TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH 3.40-3.70 mm [.134-.146 IN] - TERMINALS APPLIED TE TERMINAL n INSULATION DIAMETER RANGE TE TERMINAL TE TERMINAL (B) 1-968853-1 C1__DWG_PN_4_0 (A) 2-968946-1 C1__DWG_PN_4_1 C2__DWG_PN_1_1 - - C2__DWG_PN_2_1 TE TERMINAL (B) 1-1355880-1 C2__DWG_PN_3_0 - TE TERMINAL 4.00mm2 W1__DWG_WGAUGE_1 CRIMP HEIGHT REFERENCE SETTING 2.15+/-0.05 [.085+/-.002] W1__DWG_CRIMP_HT_1 5.9 WIRE SIZE 4 W1__FA_SETTING_1 4.00mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 2.10+/-0.05 [.083+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 5.9 - PART NUMBER 8-2151634-1 8-2151634-2 A 9-2151634-1 9-2151634-2 SAME AS ITEM ITEM DESCRIPTION 2151634-1 1 WIRE CRIMPER 2151634-2 2-2151634-1 2-2151634-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR 1 1 1 1 1 1 1 - 1 - - - - - 1 - 1 1 1 1 - 1 1 1 1 1 DELETE THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 30MAR2012 CHK 05APR2012 APVD 05APR2012 R.O.WILSON L.A.GROSS T.L.ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 SIMP_1-22281-8 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 2-690438-8 2 2168083-1 1 2168083-6 1 455888-5 2 2079383-4 1 1803096-1 1 1803607_3 1 2119740-1 2 2168078-1 2 2-18032-5 1 5-18022-5 1 1338685-1 2 1-2168083-0 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1752356-4 2 2079383-5 2 1-2844962-7 1 1-2844938-8 1 1-455888-0 2 22283-9 1 356835-1 1 240792-1 1 1320928-4 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1-1333208-8 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-0 1 238011-4 1 5-2119785-2 1 1-455888-6 1 456409-8 244 243 242 241 239 238 164 151 144 143 142 141 140 121 119 113 99 98 96 95 93 82 79 78 71 67 66 61 59 56 53 50 49 48 41 34 33 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764_APP TE Connectivity APPLICATION SPEC - 1 2119082-8 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SPRING, COMPRESSION WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .120 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE .120 "F" PREMIUM PART NO -77 -22 -21 1-1803940-0 PACIFIC VERSION AMP 4805 REV 31MAR2000 1 1 - 1803940-9 1 1 - 1 1 1 - 1 1 1 - 5-1803625-2 1 1 - 1 1 1 - 1 1 1 - . 1 1 - SUBSTITUTE PART NUMBER 1803587-8 1 1 - ITEM SUBSTITUTION LIST 2 1 - ENTRY LEVEL APPLICATOR 1 2 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS 2 1 - 1 2 2 - 1 1 2 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - 1 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 2 - - 5 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 2 1 - 4 1 2 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 - 3 2 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. 2 2 - 2 1 2 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - B 2 1 W2__FA_SETTING_1 1 2 - 4 1 1 - CRIMP HEIGHT mm [INCH] 2 1 - WIRE SIZE 1 2 - C1__DWG_PN_3_7 1 1 - C2__DWG_PN_3_1 1 1 - C2__DWG_PN_4_0 1 1 C2__DWG_PN_2_0 1 1 - - 1 1 - 5 1 1 - 5 TE TERMINAL (B) 1-968853-3 C2__DWG_PN_1_0 - 1 1 - 2.70-3.70 mm [.106-.146 IN] 1 1 - INSULATION DIAMETER RANGE 4 - - AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: 1 4 - TE CRIMP SPECIFICATION - 1 - TE TERMINAL - REF REF - TERMINAL DATA: 1 1 - TE CRIMP SPECIFICATION 1 - - TE TERMINAL 1 1 - TERMINAL DATA: 1 1 - 2119082-8 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 1-22281-8 1-18028-2 2119955-1 2844908-1 2844907-1 2-690438-8 2168083-1 2168083-6 455888-5 2079383-4 1803096-1 1803607-3 2119740-1 2168078-1 2-18032-5 5-18022-5 1338685-1 1-2168083-0 1803382-6 18023-9 2119652-1 1803602-1 1752356-4 2079383-5 1-2844962-7 1-2844938-8 1-455888-0 22283-9 356835-1 240792-1 1320928-4 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1-1333208-8 1-2119757-0 238011-4 5-2119785-2 1-455888-6 456409-8 1 1 - 3 F OV 3.05 mm [.120] 1 Ocean Side Feed Applicator - DRAWING NO 2151634 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV J2 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 D 2 244 56 243 PNEUMATIC 242 2 3 2.0 A 53 0.5 REF 8 50 238 34 REF 59 TERMINAL SUPPORT LOCATION 82 C 1 56 SEE DETAIL A C 1 2 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 140 41 34.87 164 33 0.05 66 2 24 DETAIL A REF 67 30 79 A 78 B 95 RAM SET-UP 19 20 121 B 9 21 96 12 29 13 CAM POSITIONS 78 1 REF REF 29 30mm STROKE 30mm STROKE 142 ITEM 78 LOCATED AT FRONT HOLES 241 25 30mm STROKE 1 151 113 48 5 27 61 26 23 93 98 99 141 34 143 8 1 144 143 10 1 119 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 30MAR2012 CHK 05APR2012 APVD 05APR2012 R.O.WILSON L.A.GROSS T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151634 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV J2