7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
5
4
3
2
20
PART
NUMBER
REVISION
DESCRIPTION
A
2266627 -2
FINE CRIMP HEIGHT ADJUST
A
2266627 -5
MECHANICAL
FINE CRIMP HEIGHT ADJUST
A
SUPERSEDED BY 5-2266073-1
PNEUMATIC
SERVO
LATCH PLATE
FINE CRIMP HEIGHT ADJUST
2266627 -6
A
NON-CRIMP HEIGHT ADJUST
2266627 -7
A
FINE CRIMP HEIGHT ADJUST
7- 2266627 -7
-
A
4
-
4
SERVO
LATCH PLATE 12
NONE
CRIMP TOOLING KIT
SUPERSEDED BY 5-2266073-2
-
-
OBSOLETE
-
OBSOLETE
6
OBSOLETE
-
-
-
CRIMP
WIRE
INSUL
SIZE
-
-
TYPE
-
F
F
1.90 mm [.075]
2.60 mm [.102]
APPLICATOR INSTRUCTIONS
408-10389
-
-
-
MOLEX TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
3.00-3.50 mm [.118-.138 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
ATS 63900-3000 Rev F
-
MOLEX CRIMP SPECIFICATION
MINI FIT CONNECTOR
TERMINAL NAME:
-
n
-
-
INSULATION DIAMETER RANGE
-
2.20-2.45 mm [.087-.096 IN]
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
286673-1
286673-2
286673-3
286673-6
286673-7
286673-8
286673-9
1-286673-9
2-286673-0
2-286673-1
2-286673-2
2-286673-3
39-00-0077
C1__DWG_PN_1_1
39-00-0079
39-00-0089
C1__DWG_PN_1_2
C1__DWG_PN_1_3
39-00-0185
C1__DWG_PN_1_4
39-00-0211
39-00-0217
C1__DWG_PN_1_5
C1__DWG_PN_1_6
39-00-0093
C1__DWG_PN_1_7
45750-3211
45750-3111
C1__DWG_PN_1_8
C1__DWG_PN_1_9
46018-3541
44478-3111
C1__DWG_PN_1_10
C1__DWG_PN_1_11
44476-3111
C1__DWG_PN_1_12
WIRE
SIZE
16 AWG OR 1.31mm2
-
MOLEX TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_2_0
TE TERMINAL
286857-1
C1__DWG_PN_2_1
286857-2
286857-3
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_6
C1__DWG_PN_2_8
C1__DWG_PN_2_9
C1__DWG_PN_2_10
C1__DWG_PN_2_11
C1__DWG_PN_2_12
C1__DWG_PN_3_3
C1__DWG_PN_3_4
286857-5
286857-6
C1__DWG_PN_2_5
C1__DWG_PN_2_7
C1__DWG_PN_3_2
286857-4
C1__DWG_PN_2_4
C1__DWG_PN_3_5
C1__DWG_PN_3_6
1-286857-4
C1__DWG_PN_3_7
1-286857-6
1-286857-7
C1__DWG_PN_3_8
C1__DWG_PN_3_9
1-286857-8
1-286857-9
C1__DWG_PN_3_10
C1__DWG_PN_3_11
2-286857-0
2-286857-1
2-286857-2
1.19+/-0.05 [.047+/-.002]
C1__DWG_PN_3_0
C1__DWG_PN_3_1
MOLEX TERMINAL
39-00-0081
39-00-0083
39-00-0095
39-00-0124
39-00-0130
39-00-0223
44485-3211
46012-3111
46012-3141
46012-3211
46012-3241
-
C1__DWG_PN_4_0
6
C1__DWG_PN_4_1
C1__DWG_PN_4_2
5.7
-
C1__DWG_PN_4_5
-
C1__DWG_PN_4_6
-
C1__DWG_PN_4_7
-
C1__DWG_PN_4_8
C1__DWG_PN_4_9
-
C1__DWG_PN_4_10
-
C1__DWG_PN_4_11
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
W1__FA_SETTING_1
6
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
7
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266627
2266627
2266627
2266627
-4
-4
-5
-6
8
9
A
10
11
12
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
1
-
& 252.
-
13. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
-
1
1
1
1
1
1
-77 -7
1
1
1
1
1
-6
1
1
1
1
1
1
-5
1
1
1
1
1
1
1
1
1
-2
1
5018030-1
811242-5
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-3
-1
PART NO
1
1
1
1
1
-
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
DESCRIPTION
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
1
5018030-1
1
811242-5_OLD
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-3
266
265
260
252
250
249
248
247
246
245
244
ITEM
NO
1
1
1
4.61 .
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
1
-
1
1
1
1
-
A
1
1
1
1
1
1
1
1
REF
-
-
1
1
1
1
1
1
1
1
2
1
3
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
66
P
LTR
1
1
1
1
2
2
-
2
1
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
-
1
-
1
-6
1
1
1
1
-
1
1
-
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
1
1
1
2
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
-
1
-5
-2
JH
UG
A
RELEASED
26JAN2015
JH
GB
ECR-17-017655
09NOV2018
TB
CT
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3.5
STRIPPER, SIDE FEED
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
CRIMPER, WIRE PREMIUM
DWN
30DEC2014
CHK
30DEC2014
APVD
30DEC2014
J.HOU
L.ZHANG
U.GUO
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
1-1752354-6
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-7
1
SIMP_5-547505-2
1
854769-4
1
2119956-1
1
2119791-9
1
2119943-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
21028-2
1
1338685-1
4
2168400-1
2
2168083-3
1
1-5018030-0
1
4-1722335-3
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2-2119656-1
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2119085_PRE_REV_K
1
2119092-1
1
1752356-2
2
2079383-5
1
2161328
1
1-1320908-0
1
2119959-1
1
455888-9
1
1320928-2
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
3-1633928-2
1
5-240641-4
..
1
ITEM_6
1
2119780-9
1
238011-7
1
1633961-8
..
1
ITEM_2
1
5-1490019-8
243
242
241
240
239
238
213
198
180
177
176
175
174
172
166
164
163
137
136
135
133
119
117
82
77
74
71
70
69
67
66
63
62
60
59
58
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119083
TE Connectivity
APPLICATION SPEC
-
1
2079764
DESCRIPTION
PRODUCT SPEC
-
APVD
30DEC2014
PART NO
-
DWN
DEVELOPMENT
-1
1
DATE
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
-
-
-
1
1
-
-
-
1
1
DESCRIPTION
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
1-1752354-6
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-7
5-547505-2
854769-4
2119956-1
2119791-9
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
21028-2
1338685-1
2168400-1
2168083-3
1-5018030-0
4-1722335-3
690753-2
18023-9
2119652-1
2119653-1
2-2119656-1
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1752356-2
2079383-5
2161328-1
1-1320908-0
2119959-1
455888-9
1320928-2
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
3-1633928-2
5-240641-4
2119780-9
238011-7
1633961-8
5-1490019-8
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
1
-77 -7
ATLANTIC VERSION
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
AMP 4805 REV 31MAR2000
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
C1__DWG_PN_4_4
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
-
C1__DWG_PN_4_3
44485-3411
44476-3211
44478-3211
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
REVISIONS
DIST
FEED TYPE
6
APPLICATOR DATA
1
A1
2266627 -1
D
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
Ocean Side Feed
Applicator
-
DRAWING NO
2266627
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
6
6
A
D
2
247
246
260
44
7 252
245
35
244
7
249
166
8
238
163
50
242
82
1
136
137
SERVO
LATCH PLATE
2
2
2
1
6
4.80 # 0.50
[.188 # 0.019]
REF
34 REF
69
C
177
1
4
2 176
265
2
TERMINAL SUPPORT LOCATION
28
5
41
174
44
52
135
2
198
175
6 180
164
17.00
[.669]
66
2
11
67
213
33
SERVO FEEDER
NOT INCLUDED
30
117 REF
77
A
24
REF
245 REF
51
A
B
2
3
266
56
4
2
70
172
133
D
8
7
59
240
-
243
63
53
C
-
-
62
39
56
A
APVD
37
38
59
250
DWN
40
239
PNEUMATIC
DATE
180 REF
58
HOLDDOWN SET-UP
74
B
10
29
9
1
ITEM 30 LOCATED AT
FRONT HOLES
12
241
CAM POSITIONS
13
47
1
11
11
30mm STROKE
30mm STROKE
30mm STROKE
30 REF
29 REF
119
46
32
34
54
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
30DEC2014
CHK
30DEC2014
APVD
30DEC2014
J.HOU
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266627
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2266627 -1
A
FINE CRIMP HEIGHT ADJUST
MECHANICAL
D
A
FINE CRIMP HEIGHT ADJUST
OBSOLETE
PNEUMATIC
2- 2266627 -5
A
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
2- 2266627 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
7- 2266627 -7
A
CRIMP TOOLING KIT
-
OBSOLETE
-
4
-
OBSOLETE
-
6
OBSOLETE
-
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
-
-
TYPE
-
F
F
1.90 mm [.075]
2.60 mm [.102]
APPLICATOR INSTRUCTIONS
408-10389
-
MOLEX TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
3.00-3.50 mm [.118-.138 IN]
TERMINAL
APPLICATION
SPECIFICATION
C
ATS 63900-3000 Rev F
-
MOLEX CRIMP SPECIFICATION
MINI FIT CONNECTOR
TERMINAL NAME:
-
n
-
-
INSULATION DIAMETER RANGE
-
2.20-2.45 mm [.087-.096 IN]
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
286673-1
286673-2
286673-3
286673-6
286673-7
286673-8
286673-9
1-286673-9
2-286673-0
2-286673-1
2-286673-2
2-286673-3
39-00-0077
39-00-0079
C1__DWG_PN_1_1
C1__DWG_PN_1_2
39-00-0089
C1__DWG_PN_1_3
39-00-0185
39-00-0211
C1__DWG_PN_1_4
C1__DWG_PN_1_5
39-00-0217
39-00-0093
C1__DWG_PN_1_6
C1__DWG_PN_1_7
45750-3211
C1__DWG_PN_1_8
45750-3111
46018-3541
C1__DWG_PN_1_9
C1__DWG_PN_1_10
44478-3111
C1__DWG_PN_1_11
44476-3111
C1__DWG_PN_1_12
WIRE
SIZE
16 AWG OR 1.31mm2
-
MOLEX TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_2_0
TE TERMINAL
286857-1
286857-2
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_5
C1__DWG_PN_2_7
C1__DWG_PN_2_8
C1__DWG_PN_2_9
C1__DWG_PN_2_10
C1__DWG_PN_2_11
C1__DWG_PN_2_12
C1__DWG_PN_3_2
C1__DWG_PN_3_3
286857-4
286857-5
C1__DWG_PN_2_4
C1__DWG_PN_3_4
C1__DWG_PN_3_5
286857-6
1-286857-4
C1__DWG_PN_3_6
C1__DWG_PN_3_7
1-286857-6
C1__DWG_PN_3_8
1-286857-7
1-286857-8
C1__DWG_PN_3_9
C1__DWG_PN_3_10
1-286857-9
C1__DWG_PN_3_11
2-286857-0
2-286857-1
2-286857-2
1.19+/-0.05 [.047+/-.002]
39-00-0081
39-00-0083
39-00-0095
39-00-0124
39-00-0130
39-00-0223
44485-3211
46012-3111
46012-3141
46012-3211
46012-3241
-
C1__DWG_PN_4_0
-
C1__DWG_PN_4_1
-
C1__DWG_PN_4_2
-
C1__DWG_PN_4_3
-
C1__DWG_PN_4_4
-
C1__DWG_PN_4_5
-
C1__DWG_PN_4_6
-
C1__DWG_PN_4_7
-
C1__DWG_PN_4_8
C1__DWG_PN_4_9
-
6
C1__DWG_PN_4_10
-
C1__DWG_PN_4_11
-
44485-3411
44476-3211
44478-3211
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
MOLEX TERMINAL
C1__DWG_PN_3_1
286857-3
C1__DWG_PN_2_3
C1__DWG_PN_2_6
C1__DWG_PN_3_0
-
5.7
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__FA_SETTING_1
-
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2266627 -4
2266627 -4
2266627 -5
7
8
A
9
-
10
11
-
& 152.
-
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
AMP 4805 REV 31MAR2000
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
-
1
12. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
REVISIONS
DIST
A
66
P
LTR
-
-
2- 2266627 -2
LOC
1
6
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
5018030-1
811242-5
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-3
2079764-1
2119083-1
PART NO
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
DESCRIPTION
1
5018030-1
1
811242-5_OLD
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-3
1
2079764
1
2119083
266
265
251
250
249
246
244
243
242
-
1
1
1
-
1
1
1
1
-
-
1
2
-
-
-
-
-
-
-
1
2
1
REF
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
-
-
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
-
1
1
1
1
-
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
2
3
1
1
-
1
3
-
1
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
-
1
-
1
1
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
30DEC2014
CHK
30DEC2014
APVD
30DEC2014
L.ZHANG
U.GUO
NAME
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
1-1752354-6
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
2-2119656-2
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-7
1
SIMP_5-547505-2
1
854769-4
1
2119956-1
1
2119791-9
1
2119943-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
21028-2
1
1338685-1
2
2168083-3
1
1-5018030-0
1
4-1722335-3
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
1752356-2
2
2079383-5
1
2161328
1
1-1320908-0
1
2119959-1
1
455888-9
1
1320928-2
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
3-1633928-2
1
5-240641-4
..
1
ITEM_6
1
2119780-9
1
238011-7
1
1633961-8
..
1
ITEM_2
1
5-1490019-8
241
240
239
238
213
198
180
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
82
77
74
71
70
69
67
66
63
62
59
58
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
24
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
SIZE
-
2
2168400-6
TE Connectivity
-
WEIGHT
-
1
7-18023-7
DESCRIPTION
APPLICATION SPEC
-
APVD
-
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3.5
STRIPPER, SIDE FEED
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
CRIMPER, WIRE PREMIUM
PRODUCT SPEC
-
DWN
-
PART NO
J.HOU
DATE
SEE SHEET 1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
1-1752354-6
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
2-2119656-2
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-7
5-547505-2
854769-4
2119956-1
2119791-9
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
21028-2
1338685-1
2168083-3
1-5018030-0
4-1722335-3
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
1752356-2
2079383-5
2161328-1
1-1320908-0
2119959-1
455888-9
1320928-2
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
3-1633928-2
5-240641-4
2119780-9
238011-7
1633961-8
5-1490019-8
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 2 of 4)
1
-77 -27 -25 -22 -21
ITEM
NO
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
-
1
1
DESCRIPTION
Ocean Side Feed
Applicator
-
DRAWING NO
2266627
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
APVD
-
-
-
62
6
40
A
145
38
239
246
39
59
7
56
140
152
2
D
2
2
244
7 139
243
PNEUMATIC
250
2
166
242
2
6
4.80 # 0.50
[.188 # 0.019]
63
238
A
8
53
249
50
163
REF
8
7
34
59
82
136
1
137
C
266
172
56
1
265
2
2
70
3
176
C
1
4
28
174
5
41
52
240
133
4
135
2
REF
TERMINAL SUPPORT LOCATION
69
177
SERVO
LATCH PLATE
140
REF
175
51
198
164
2
67
11
A
33
SERVO FEEDER
NOT INCLUDED
77
213
A
24
17.00
[.669]
66
6 180
B
DWN
251
MECHANICAL
D
DATE
74
B
9
117 REF
REF
HOLDDOWN SET-UP
10
30
180
58
29
1
12
241
13
1
ITEM 30 LOCATED AT
FRONT HOLES
11
30
CAM POSITIONS
30mm STROKE
REF
29
30mm STROKE
30mm STROKE
142
REF
141
151
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
30DEC2014
CHK
30DEC2014
APVD
30DEC2014
J.HOU
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266627
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1