8-2151151-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 DESCRIPTION FEED TYPE 2151151 -2 R FINE CRIMP HEIGHT ADJUST 7-2151151-2 R PNEUMATIC AND CRIMP TOOLING KIT 7- 2151151 -7 A CRIMP TOOLING KIT REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC DESCRIPTION DATE DWN APVD N1 ECR-20-002074 17FEB2020 MZ YY P ECR-20-017184 03DEC2020 JWC TE P1 ECR-21-006043 04JUN2021 LJ YY R ECR-22-130414 23FEB2022 FJ TE PNEUMATIC - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE 3.30 mm [.130] TYPE F O 6.86 mm [.270] APPLICATOR INSTRUCTIONS 408-35042 - TE TERMINAL AMP MCP4. 8K FLATCONTACT TERMINAL NAME: WIRE STRIP LENGTH 5.00-5.60 mm [.197-.220 IN] C TERMINAL APPLICATION SPECIFICATION 114-18037 TERMINALS APPLIED TE TERMINAL 969044-1 1-969044-5 5 C1__DWG_PN_1_1 - - - - TERMINAL APPLICATION SPECIFICATION C1__DWG_PN_2_0 TE SEAL TE SEAL 963245 C1__DWG_PN_3_0 C1__DWG_PN_2_1 C1__DWG_PN_4_0 SEAL INSULATION DIAMETER RANGE 114-18388 TERMINALS APPLIED TE TERMINAL 1241416-1 C1__DWG_PN_4_1 n 5 1241416-3 C1__DWG_PN_1_1 TE SEAL C1__DWG_PN_2_0 C1__DWG_PN_3_0 963245 C1__DWG_PN_2_1 C1__DWG_PN_3_1 TE SEAL - 1394512 4.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 2.22+/-0.05 [.087+/-.002] WIRE SIZE CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 5.0 W1__FA_SETTING_1 8 4.00mm2 3.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 2.22+/-0.05 [.087+/-.002] 2.13+/-0.05 [.084+/-.002] W1__DWG_CRIMP_HT_1 5.0 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 - 7 8 RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO PERFORMANCE IN THE SPECIFIC APPLICATION. 9 1 1 1 1 1 1 1 1 1 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 2 - 1 1 - 1 1 1 2 - A 2 1 - 1 1 2 - 1 1 1 - 1 2 1 - 1 2 2 - TERMINAL LUBRICANT IS RECOMMENDED. 1 2 - 1 1 1 - ASSESS PRODUCT 1 1 - 1 1 1 - 1 1 1 - WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATEDAPPROVED AND APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED AS SUCH, IT IS HIGHLY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. 1 1 - 1 1 1 - THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL CONNECTIVITY APPLICATION SPECIFICATION. 2 1 - AP PLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER ITEM #57 HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. 2 2 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 4 2 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 4 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 - B 1 1 - 3 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 2 1 - 2 2 2 - RECOMMENDED SPARE PARTS 1 2 - 1 1 1 - 6.0 1 1 - W1__FA_SETTING_1 1 1 - 7 2 1 - CRIMP HEIGHT 4 REFERENCE SETTING 1 2 - WIRE SIZE 1 1 - 1719043-1 C1__DWG_PN_1_2 1 1 - C1__DWG_PN_4_1 1 1 - C1__DWG_PN_4_0 1 1 - TE TERMINAL C1__DWG_PN_1_0 - SEAL INSULATION DIAMETER RANGE REF 1 - 9 1 REF - 3.30-4.50mm [.130-.177 IN] 1 1 9 1 1 - TERMINAL INSULATION DIAMETER RANGE 4.70-5.30[.185-.209 IN] 3.30-4.50mm [.130-.177 IN] 9 TE TERMINAL 969044-5 C1__DWG_PN_1_0 WIRE STRIP LENGTH 1 1 - TE CRIMP SPECIFICATION AMP MCP4.8K FLATCONTACT TERMINAL NAME: TERMINAL INSULATION DIAMETER RANGE n TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 1 1 - 2119641-1 2119082-2 2079764-1 2119083-1 7-18023-7 2844940-1 994970-2 1-22281-8 2119955-1 2844908-1 2844907-1 2-690438-8 2168083-1 2168083-6 455888-5 1803607-3 2119740-1 2168078-1 2-18032-5 2168083-2 5-18022-5 1-2168083-3 1338683-8 2168083-3 1-2168083-0 5018030-1 811242-6 690753-2 18023-9 1803583-3 1803515-1 1803602-1 1-1752356-2 2079383-5 3-2844962-3 2-2844938-3 455888-3 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-2 2119806-1 4-22280-9 1-356885-5 2119805-2 318059-4 1333229-1 1803080-2 5-238011-5 2-2119784-8 1-455888-1 456410-4 1 1 3 TERMINAL DATA: 1 1 1 1 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: PART NO DWN 18AUG2011 CHK 19AUG2011 APVD 19AUG2011 HOFFNER T.ELBIN T.ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764_APP 1 2119083 1 7-18023-7 1 2844940-1 1 COUNTER_994970 1 SIMP_1-22281-8 1 2119955-1 1 2844908 1 2844907 1 2-690438-8 2 2168083-1 1 2168083-6 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 2 2-18032-5 1 2168083-2 1 5-18022-5 1 1-2168083-3 1 1338683-8 4 2168083-3 2 1-2168083-0 2 5018030-1 1 811242-6_OLD 1 690753-2 1 18023-9 1 1803583-3 1 1803515-1 1 1803602-1 1 1-1752356-2 2 2079383-5 2 3-2844962-3 1 2-2844938-3 1 455888-3 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 2 1-18028-2 1 2119533-2 1 2119806 1 SIMP_4-22280-9 1 1-356885-5 1 2119805-2 1 318059-4 1 1333229-1 1 1803080-2 1 5-238011-5 1 2-2119784-8 1 1-455888-1 1 456410-4 248 244 243 242 241 238 164 121 113 99 98 96 95 93 82 71 67 66 61 60 59 57 56 54 53 52 51 50 49 46 44 41 34 33 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119082-2 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC SPRING, COMPRESSION ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, SKT HD CAP, RoHS, M3 X 16 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2151151 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV R C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE PNEUMATIC 5 D A 3.7 REF 44 238 REF 52 2 D REF 57 REF 7 59 SHEAR DEPRESSOR DETAIL 244 243 SEE DETAIL A 53 242 2 3 50 56 82 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 1 C 2.0 # 0.5 1 8 REF 2 52 3 51 1 4 28 DETAIL A 5 41 TERMINAL SUPPORT LOCATION 44 43.90 66 164 33 A 24 B CAM POSITION 30mm STROKE 57 95 21 B 96 9 29 12 27 241 61 13 9 26 23 121 93 7 19 20 25 0.05 RAM SET-UP 30 113 REF 52 67 2 C 34 REF 46 98 99 34 54 8 1 60 54 10 1 20 1 ITEM 30 LOCATED AT FRONT HOLES 30 29 REF REF 1 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 ATLANTIC VERSION 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 18AUG2011 CHK 19AUG2011 APVD 19AUG2011 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151151 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV R 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2151151 -2 R FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2151151 -7 A CRIMP TOOLING KIT - REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE 3.30 mm [.130] TYPE F O 6.86 mm [.270] APPLICATOR INSTRUCTIONS 408-35042 - TE TERMINAL TERMINAL DATA: AMP MCP4. 8K FLATCONTACT TERMINAL NAME: WIRE STRIP LENGTH 5.00-5.60 mm [.197-.220 IN] C TERMINAL APPLICATION SPECIFICATION 1-969044-5 5 TE TERMINAL 969044-5 C1__DWG_PN_1_0 C1__DWG_PN_1_1 WIRE STRIP LENGTH - - - 4.70-5.30[.185-.209 IN] SEAL INSULATION DIAMETER RANGE 9 TE SEAL C1__DWG_PN_2_0 C1__DWG_PN_3_0 C1__DWG_PN_2_1 TE SEAL 963245 TERMINAL APPLICATION SPECIFICATION 114-18388 TE TERMINAL 1241416-1 C1__DWG_PN_4_1 1 - 1 - REF - 1 - INSULATION DIAMETER RANGE 1 - 3.30-4.50mm [.130-.177 IN] 4 - 1 - 1 - TERMINALS APPLIED C1__DWG_PN_4_0 n 1 - TE CRIMP SPECIFICATION AMP MCP4.8K FLATCONTACT TERMINAL NAME: 3.30-4.50mm [.130-.177 IN] - TE TERMINAL TERMINAL DATA: INSULATION DIAMETER RANGE n 114-18037 TERMINALS APPLIED TE TERMINAL 969044-1 TE CRIMP SPECIFICATION 1 - 3 5 9 TE TERMINAL 1241416-3 C1__DWG_PN_1_0 C1__DWG_PN_1_1 SEAL INSULATION DIAMETER RANGE TE SEAL C1__DWG_PN_2_0 C1__DWG_PN_3_0 C1__DWG_PN_2_1 C1__DWG_PN_3_1 TE SEAL 1394512 1 - 1 - C1__DWG_PN_4_0 1 - C1__DWG_PN_4_1 1 - 1719043-1 C1__DWG_PN_1_2 1 - 9 2 - 1 - WIRE SIZE 4.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 2.22+/-0.05 [.087+/-.002] CRIMP HEIGHT REFERENCE SETTING 5.0 W1__DWG_CRIMP_HT_1 WIRE SIZE 4 W1__FA_SETTING_1 8 4.00mm2 3.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 2.22+/-0.05 [.087+/-.002] 2.13+/-0.05 [.084+/-.002] W1__DWG_CRIMP_HT_1 5.0 1 - CRIMP HEIGHT 4 REFERENCE SETTING 1 - 1 - 2 - W1__FA_SETTING_1 6.0 2 - 1 - 7 1 - 1 1 2 3 B 4 5 8 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 8-2151151-2 9-2151151-1 9-2151151-2 AMP 4805 REV 31MAR2000 WIRE CRIMPER 2151151-2 2-2151151-1 2-2151151-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. BASIC SUB -ASSEMBLY LUBRICATOR 1 - 1 - 1 - 1 - 2 - 1 - 1 1 - 1 1 - 1 1 SUBSTITUTE PART NUMBER 1803551-4 1 1 - 1 1 - 1 - 1 1 1 1 - 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 18AUG2011 CHK 19AUG2011 APVD 19AUG2011 HOFFNER T.ELBIN T.ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 1803583-4 1 1803516-1 1 SIMP_1-22281-8 1 2119955-1 1 2844908 1 2844907 1 2-690438-8 2 2168083-1 1 2168083-6 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 2 2-18032-5 1 5-18022-5 1 1-2168083-3 1 1338683-8 2 1-2168083-0 2 5018030-1 1 811242-6_OLD 1 690753-2 1 18023-9 1 1803602-1 1 1-1752356-2 2 2079383-5 2 3-2844962-3 1 2-2844938-3 1 455888-3 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 2 1-18028-2 1 2119533-2 1 2119806 1 SIMP_4-22280-9 1 1-356885-5 1 2119805-2 1 318059-4 1 1333229-1 1 1803080-2 1 5-238011-5 1 2-2119784-8 1 1-455888-1 1 456410-4 244 243 242 241 238 164 151 144 143 141 140 121 113 99 98 96 95 93 82 71 67 66 61 59 57 56 53 52 51 50 49 41 34 33 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764_APP TE Connectivity APPLICATION SPEC - 1 2119082-2 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SPRING, COMPRESSION ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 SCR, SKT HD CAP, RoHS, M3 X 16 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 2-1803604-8 DELETE 1 - 1 1-1803940-0 2 - ASSESS PRODUCT 1803940-9 1 - ITEM SUBSTITUTION LIST 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 2151151-1 2 - RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO PERFORMANCE IN THE SPECIFIC APPLICATION. A 2 - THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL CONNECTIVITY APPLICATION SPECIFICATION. ITEM DESCRIPTION 1 - AP PLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER ITEM #57 HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. ITEM 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. SAME AS 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. PART NUMBER 8-2151151-1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. ENTRY LEVEL APPLICATOR 1 - WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY 9 2 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 2 RECOMMENDED SPARE PARTS 2119082-2 2079764-1 2119083-1 7-18023-7 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 1803583-4 1803516-1 1-22281-8 2119955-1 2844908-1 2844907-1 2-690438-8 2168083-1 2168083-6 455888-5 1803607-3 2119740-1 2168078-1 2-18032-5 5-18022-5 1-2168083-3 1338683-8 1-2168083-0 5018030-1 811242-6 690753-2 18023-9 1803602-1 1-1752356-2 2079383-5 3-2844962-3 2-2844938-3 455888-3 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-2 2119806-1 4-22280-9 1-356885-5 2119805-2 318059-4 1333229-1 1803080-2 5-238011-5 2-2119784-8 1-455888-1 456410-4 1 Ocean Side Feed Applicator - DRAWING NO 2151151 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV R C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE REF 5 PNEUMATIC D 140 A D 3.7 REF 2 52 244 238 REF 57 REF 7 243 SHEAR DEPRESSOR DETAIL 59 242 2 3 53 SEE DETAIL A 50 56 2.0 # 0.5 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 82 1 C REF 8 34 REF 1 C 52 2 3 51 TERMINAL SUPPORT LOCATION 1 4 DETAIL A 28 5 41 140 34.87 REF 0.05 66 2 67 164 33 57 A 24 RAM SET-UP B 20 95 21 9 96 1 12 29 CAM POSITION 7 19 30 B 52 ITEM 30 LOCATED AT FRONT HOLES 241 27 13 30 1 REF 29 61 REF 30mm STROKE 151 113 9 25 26 23 121 93 141 98 99 34 143 8 1 144 143 10 1 20 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 18AUG2011 CHK 19AUG2011 APVD 19AUG2011 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151151 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV R