8-2151496-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 PART NUMBER RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE T FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151496-1 T SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151496-2 T 7-2151496-1 T 7-2151496-2 T 7- 2151496 -7 J 4 3 2 LOC 2151496 -1 T 5 2011 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151496 -2 D 6 FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT PNEUMATIC AND CRIMP TOOLING KIT - MECHANICAL - PNEUMATIC - CRIMP TOOLING KIT - - 1 1 - - 1 3 1 - 1 - 1 - - - CRIMP WIRE INSUL SIZE APPLICATOR INSTRUCTIONS 408-35042 3 - - - WIRE STRIP LENGTH C TE TERMINAL 66506-2 66506-3 66506-4 66504-2 66504-3 66504-4 6-66504-8 WIRE SIZE 20 AWG 22 AWG 24 AWG n 114-10000 - TERMINALS APPLIED TE CRIMP SPECIFICATION C1__DWG_PN_1_1 166053-4 C1__DWG_PN_1_2 166053-5 166053-6 C1__DWG_PN_1_3 C1__DWG_PN_1_4 1-166053-0 C1__DWG_PN_1_5 1-166053-2 1-166053-3 C1__DWG_PN_1_6 C1__DWG_PN_1_7 1-166053-4 1.27-1.52 mm [.050-.060 IN] - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 166051-1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_2_7 C1__DWG_PN_2_8 166051-2 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 0.81+/-0.05 [.032+/-.002] 0.81+/-0.05 [.032+/-.002] 0.81+/-0.05 [.032+/-.002] C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL 1-166051-4 786743-1 C1__DWG_PN_3_2 166051-4 166051-5 C1__DWG_PN_3_3 C1__DWG_PN_3_4 166051-6 C1__DWG_PN_3_5 166051-9 1-166051-0 1-166051-2 1-166051-3 C1__DWG_PN_3_6 C1__DWG_PN_3_7 C1__DWG_PN_3_8 C1__DWG_PN_3_9 1658537-1 1658537-3 1658537-5 1658537-6 1658539-1 1658539-2 1658539-5 n 2.14-2.64 mm [.084-.104 IN] TERMINAL APPLICATION SPECIFICATION TERMINALS APPLIED CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 WIRE STRIP LENGTH TE TERMINAL C1__DWG_PN_4_0 - 166051-1 166051-6 C1__DWG_PN_4_1 C1__DWG_PN_4_2 C1__DWG_PN_1_2 1-166051-3 C1__DWG_PN_4_3 - - - - 1-166051-4 TE TERMINAL 166051-4 1-166051-0 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 TE TERMINAL 166051-5 1-166051-2 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 8.4 8.4 8.4 1 1 2 1 1 1 - 1 - 1 - C1__DWG_PN_4_0 2 - C1__DWG_PN_4_1 2 - C1__DWG_PN_4_2 1 - 1 - C1__DWG_PN_4_4 WIRE SIZE C1__DWG_PN_4_6 C1__DWG_PN_4_7 C1__DWG_PN_4_8 0.5mm2 0.35mm2 C1__DWG_PN_4_9 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.85+/-0.02 [.033+/-.0008] 0.78+/-0.02 [.031+/-.0008] 4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 8.1 8.6 1 - C1__DWG_PN_4_5 4 - 2 - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 1 - 1 - 1 - CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 1 - 5 C1__DWG_PN_2_2 1 - 1.27-1.52 mm [.050-.060 IN] - C1__DWG_PN_2_1 1 - INSULATION DIAMETER RANGE - - - - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 1 - W1__FA_SETTING_3 1 - 1 - 2 B 1 2 3 4 5 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. 2 - 1 - 1 - 1 - 1 - 1 1 1 REQUIREMENT. THIS A TE ACCORDING TO 1 1 TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM WILL SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN CONNECTIVITY TE APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER FITNESS FOR PARTICULAR PURPOSE. PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 2 - RECOMMENDED SPARE PARTS 2 - 1 - 1 - 1 - 1 - 1 - 1 1 2 - 1 - 1 - SPECIFIC A 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 - 1 2 - 1 2 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 2 1 2 1 1 1 1 1 1 1 4 1 4 2 4 2 1 2 1 1 1 1 1 1 1 1 1 2 - 1 1 - - 1 - - - - 1 - 1 1 1 1 1 1 2 1 2 2 2 2 1 2 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 - 1 - 1 1 1 - 2 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -72 -71 -52 -51 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 P LTR mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: JWC RK R ECR-21-006788 08JUL2021 JWC GB S ECR-21-120384 10NOV2021 FJ GB T ECR-21-122524 30NOV2021 FJ RK PART NO 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF DEPRESSOR, WIRE FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SPRING, COMPRESSION ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCREW, SHOULDER SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .055 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE DWN 26SEP2011 CHK 26SEP2011 APVD 26SEP2011 B. WEAVER G. HOFFNER T. ELBIN WEIGHT NAME A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119791-5 1 2119641-1 1 2119082-5 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-3 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 SIMP_1-22281-8 1 2119955-1 1 2844908 1 2844907 1 690438-1 2 2168083-1 1 2168083-6 1 455888-4 1 1803607_3 1 2119943-1 1 2119740-1 2 2168078-1 2 2-18032-5 1 2161425-4 1 5-18022-5 1 1338685-1 4 2168083-3 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2-1803583-5 1 1803515-1 1 1803602-1 1 1752356-1 2 2079383-5 2 2-2844962-4 1 2844938-1 1 455888-6 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-3 1 1338690-9 1 3-240641-3 1 2119757-1 1 2-238011-0 1 1633966-1 1 455888-2 1 2-1803224-5 293 292 286 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 121 113 99 98 96 95 93 82 71 69 67 66 61 60 59 56 54 53 52 51 50 49 48 47 46 44 41 34 33 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 SIZE - 1 2-1803583-1 TE Connectivity - - 1 1803515-3 DESCRIPTION APPLICATION SPEC - APVD 06OCT2020 -1 1 DWN ECR-20-014199 1 - DATE P PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DESCRIPTION 1803515-3 2-1803583-1 2119791-5 2119641-1 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-3 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 1-22281-8 2119955-1 2844908-1 2844907-1 690438-1 2168083-1 2168083-6 455888-4 1803607-3 2119943-1 2119740-1 2168078-1 2-18032-5 2161425-4 5-18022-5 1338685-1 2168083-3 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2-1803583-5 1803515-1 1803602-1 1752356-1 2079383-5 2-2844962-4 2844938-1 455888-6 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-3 1338690-9 3-240641-3 2119757-1 2-238011-0 1633966-1 455888-2 2-1803224-5 - REF REF REF REF REF REF - - 166051-2 166051-9 C1__DWG_PN_1_1 - - 7 C1__DWG_PN_2_0 - - - TE TERMINAL C1__DWG_PN_1_0 5 TE CRIMP SPECIFICATION PIN CONTACT,SIZE 20 DF TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: 5 TE TERMINAL 166053-1 C1__DWG_PN_1_0 - - PIN CONTACT,SIZE 20 DF TERMINAL APPLICATION SPECIFICATION - - TE TERMINAL 2.14-2.64 mm [.084-.104 IN] - - - TERMINAL NAME: - - TYPE 1.57 mm [.062] TERMINAL DATA: 1 - F O 1.40 mm [.055] 66 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR DATA REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 Ocean Side Feed Applicator - DRAWING NO 2151496 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV T D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2011 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 44 56 PNEUMATIC 244 243 53 50 242 7 A 82 238 1 52 59 C 2 293 51 1 2 3 3 2 8 1 4 177 286 2 56 0.5 34 REF 69 28 2 176 SEE DETAIL A 3.0 REF 5 C 41 TERMINAL SUPPORT LOCATION 174 181 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 175 182 3 44 293 REF 66 2 180 164 DETAIL A 44.61 67 33 16.8 A 24 30 20 121 B 9 1 RAM SET-UP 21 29 241 27 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 REF 29 REF 113 5 61 25 26 23 93 98 99 292 46 34 54 8 1 60 54 10 1 20 30mm STROKE 30mm STROKE 30mm STROKE 248 48 B 12 96 CAM POSITIONS 0.5 19 95 47 0.05 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 26SEP2011 CHK 26SEP2011 APVD 26SEP2011 B. WEAVER G. HOFFNER T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151496 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV T 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151496 -1 T FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151496 -7 J CRIMP TOOLING KIT - T 3 2 LOC PART NUMBER 2- 2151496 -2 4 2011 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE - TYPE 1.57 mm [.062] APPLICATOR INSTRUCTIONS 408-35042 1 - F O 1.40 mm [.055] 1 1 - 3 1 - 1 - - - 1 - TE TERMINAL PIN CONTACT,SIZE 20 DF TERMINAL NAME: WIRE STRIP LENGTH 2.14-2.64 mm [.084-.104 IN] C TERMINAL APPLICATION SPECIFICATION 66506-2 66506-3 66506-4 66504-2 66504-3 66504-4 6-66504-8 n 114-10000 - TERMINALS APPLIED TE TERMINAL TE CRIMP SPECIFICIATION 166053-1 166053-4 C1__DWG_PN_1_1 C1__DWG_PN_1_2 166053-5 C1__DWG_PN_1_3 166053-6 1-166053-0 C1__DWG_PN_1_4 C1__DWG_PN_1_5 1-166053-2 C1__DWG_PN_1_6 1-166053-3 1-166053-4 C1__DWG_PN_1_7 1.27-1.52 mm [.050-.060 IN] - - - TERMINAL APPLICATION SPECIFICATION 7 - TERMINALS APPLIED C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_2_7 C1__DWG_PN_2_8 166051-1 166051-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 166051-4 C1__DWG_PN_3_3 166051-5 166051-6 C1__DWG_PN_3_4 C1__DWG_PN_3_5 166051-9 C1__DWG_PN_3_6 1-166051-0 1-166051-2 1-166051-3 C1__DWG_PN_3_7 C1__DWG_PN_3_8 C1__DWG_PN_3_9 TE TERMINAL 1-166051-4 786743-1 1658537-1 1658537-3 1658537-5 1658537-6 1658539-1 1658539-2 1658539-5 n 2.14-2.64 mm [.084-.104 IN] 5 TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH C1__DWG_PN_4_0 C1__DWG_PN_4_1 TE TERMINAL 166051-1 166051-6 C1__DWG_PN_4_2 C1__DWG_PN_4_3 1-166051-3 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 1-166051-4 C1__DWG_PN_1_3 - C1__DWG_PN_4_7 TE TERMINAL 166051-4 1-166051-0 C1__DWG_PN_2_3 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 TE TERMINAL 166051-5 1-166051-2 C1__DWG_PN_3_3 C1__DWG_PN_4_8 C1__DWG_PN_4_9 0.5mm2 0.35mm2 W1__DWG_WGAUGE_2 1 - 1 - 1 0.85+/-0.02 [.033+/-.0008] 0.78+/-0.02 [.031+/-.0008] 1 - C1__DWG_PN_4_0 2 - C1__DWG_PN_4_1 1 - C1__DWG_PN_4_2 1 - C1__DWG_PN_4_3 1 - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1 - 5 CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 8.1 8.6 1 - C1__DWG_PN_4_5 WIRE SIZE 1 - C1__DWG_PN_4_4 C1__DWG_PN_4_6 1 - 166051-9 C1__DWG_PN_1_2 - - - 5 TE TERMINAL 166051-2 C1__DWG_PN_1_0 - 4 - 1.27-1.52 mm [.050-.060 IN] - 1 - INSULATION DIAMETER RANGE - 1 - TE CRIMP SPECIFICATION PIN CONTACT,SIZE 20 DF TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: 1 - 2 - 2 - W1__FA_SETTING_1 W1__FA_SETTING_2 1 - 1 - WIRE SIZE 20 AWG 22 AWG 24 AWG B 1 2 3 4 5 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 0.81+/-0.05 [.032+/-.002] 0.81+/-0.05 [.032+/-.002] 0.81+/-0.05 [.032+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 8.4 8.4 8.4 W1__FA_SETTING_2 W1__FA_SETTING_3 1 - 1 - - - 1 - 1 - 2 - 2 - 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 - 2 - 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 - 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 - 1 - 2 - TERMINAL LUBRICANT IS RECOMMENDED. THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. W1__FA_SETTING_1 RECOMMENDED SPARE PARTS 1 - 1 1 - 1 - REQUIREMENT. THIS A TE ACCORDING TO 1 - 1 1 1 1 - 1 TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM WILL SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN CONNECTIVITY TE APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER FITNESS FOR PARTICULAR PURPOSE. PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 2 - CRIMP HEIGHT 4 REFERENCE SETTING 1 1 - 1 - 1 - SPECIFIC 1 1 1 1 1 1 - A 1 1 1 1 1 - REF REF - TERMINAL DATA: 2119791-5 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2161425-4 2168083-9 2119653-2 3-1803583-0 1803516-1 1-22281-8 2119955-1 2844908-1 2844907-1 690438-1 2168083-1 2168083-6 455888-4 1803607-3 2119943-1 2119740-1 2168078-1 2-18032-5 5-18022-5 1338685-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 1752356-1 2079383-5 2-2844962-4 2844938-1 455888-6 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-3 1338690-9 3-240641-3 2119757-1 2-238011-0 1633966-1 455888-2 2-1803224-5 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 2 1 1 1 2 1 1 1 2 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 26SEP2011 CHK 26SEP2011 APVD 26SEP2011 B. WEAVER G. HOFFNER T. ELBIN WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2161425-4 4 2168083-9 1 2119653-2 1 3-1803583-0 1 1803516-1 1 SIMP_1-22281-8 1 2119955-1 1 2844908 1 2844907 1 690438-1 2 2168083-1 1 2168083-6 1 455888-4 1 1803607_3 1 2119943-1 1 2119740-1 2 2168078-1 2 2-18032-5 1 5-18022-5 1 1338685-1 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 1752356-1 2 2079383-5 2 2-2844962-4 1 2844938-1 1 455888-6 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-3 1 1338690-9 1 3-240641-3 1 2119757-1 1 2-238011-0 1 1633966-1 1 455888-2 1 2-1803224-5 286 244 243 242 241 239 238 164 151 144 143 142 141 140 121 113 99 98 96 95 93 82 71 69 67 66 61 59 56 53 52 51 50 49 48 41 34 33 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2119082-5 TE Connectivity APPLICATION SPEC - 1 2119791-5 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DEPRESSOR, WIRE CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCREW, SHOULDER SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SPRING, COMPRESSION ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .055 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE Ocean Side Feed Applicator - DRAWING NO 2151496 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV T C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 2011 6 5 4 3 2 2011 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 140 239 PNEUMATIC 59 244 56 243 242 D 2 2 3 53 A 3.0 50 238 34 82 59 1 1 2 52 C 3 1 REF TERMINAL SUPPORT LOCATION 4 286 51 SEE DETAIL A REF 8 7 0.5 56 69 C 28 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 35.58 164 DETAIL A 33 2 67 RAM SET-UP 19 20 30 B B 21 95 9 121 12 96 241 29 1 ITEM 30 LOCATED AT FRONT HOLES 1 29 REF 30 REF 11 30mm STROKE 30mm STROKE 142 13 27 CAM POSITIONS 0.05 66 A 24 30mm STROKE REF 140 20 151 113 48 5 25 61 26 23 93 98 99 141 34 143 8 1 144 143 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 26SEP2011 CHK 26SEP2011 APVD 26SEP2011 B. WEAVER G. HOFFNER T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151496 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV T