7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
PART
NUMBER
REVISION
D
DESCRIPTION
FEED TYPE
Y
FINE CRIMP HEIGHT ADJUST
MECHANICAL
3- 2151539 -2
Y
FINE CRIMP HEIGHT ADJUST
7-2151539-1
Y
MECHANICAL AND CRIMP
TOOLING KIT
DOUBLE ACTING
PNEUMATIC WITH
SENSORS
7-2151539-2
Y
7- 2151539 -7
Y
Y
4
3
2
LOC
2151539 -1
2151539 -2
5
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
FINE CRIMP HEIGHT ADJUST
-
TYPE
7
F
SP
1.73 mm [.068]
APPLICATOR INSTRUCTIONS
408-35042
10
3
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
n
4.40 mm [.173 IN]
TERMINAL
APPLICATION
SPECIFICATION
C
114-13060
-
TERMINALS APPLIED
TE TERMINAL
1393366-1
1393366-2
2-1393366-2
5
6
TE TERMINAL
C1__DWG_PN_1_0
1393365-1
C1__DWG_PN_1_1
1393365-2
C1__DWG_PN_1_2
7
8
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
-
-
-
GET 0.64mm PIN AND SOCKET CONTACTS
TERMINAL NAME:
-
INSULATION DIAMETER RANGE
8
1.40-2.06 mm [.055-.081 IN]
-
-
-
-
-
-
-
-
10
TE TERMINAL
1438299-3
C1__DWG_PN_3_0
C1__DWG_PN_3_2
-
TE TERMINAL
-
C1__DWG_PN_4_0
1438299-4
C1__DWG_PN_3_1
1438299-6
-
C1__DWG_PN_4_1
1-1438299-1
-
C1__DWG_PN_4_2
-
C1__DWG_PN_1_6
-
WIRE
SIZE
18 AWG
0.75mm2
0.50mm2
20 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
1.12+/-0.04 [.044+/-.0016]
1.10+/-0.04 [.043+/-.0016]
1.02+/-0.04 [.040+/-.0016]
1.02+/-0.04 [.040+/-.0016]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
-
4
7.0
7.1
8.1
8.1
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
W1__FA_SETTING_4
10
-
1
2
B
3
4
-
RECOMMENDED SPARE PARTS
6
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
-
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
5
REAR STRIP GUIDE MUST BE ADJUSTED WHEN SWITCHING TERMINALS.
-
6
USE ITEM 34, WHEN CRIMPING MALE TERMINALS.
-
7
USE ITEM 261, WHEN CRIMPING FEMALE TERMINALS.
8
TERMINAL LUBRICANT IS RECOMMENDED.
1
9. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
10
-
THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING FEED WITH SENSORS
AND IS APPLICATION SPECIFIC. IT DOES NOT REQUIRE ITEM 49 & 248.
1
-
1
1
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
A
-
1
1
1
1
-
1
2
1
1
1
1
1
1
1
1
1
REF
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
1
4
2
1
1
1
1
1
2
2
1
2
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
2
1
2
1
1
2
1
DWN
APVD
V
ECR-21-005185
08MAY2021
MZ
YY
V1
ECR-21-006079
07JUN2021
LJ
YY
W
ECR-21-118048
21OCT2021
FZ
RK
Y
ECR-22-132999
18MAR2022
FJ
JAH
2
1
2
1
1
-
1
1
1
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
1
1
PART NO
1
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-1
1
-77 -72 -71 -32 -2
DIMENSIONS:
1
1
1
1
2
1
1
1
1
-
1
1
2
-
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
2
1
2
1
2
2
1
2
1
2
2
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
-
1
1
2
-
-
1
2
1
-
1
4
2
-
1
1
4
2
2
1
1
4
2
1
1
1
4
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
-
REF REF
1
1
1
1
REF
1
1
-
-
REF
1
1
-
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
-
1
-
1
1
-
1
-
1
1
1
1
2
1
1
22278-9
4-18032-3
3-1803945-1
1803944-1
2844950-1
3-1752356-3
2119641-1
2119082-7
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
994970-2
1-22281-8
2119955-1
2844908-1
2844907-1
2-690438-2
2168083-1
2168083-6
455888-8
1803607-3
2119791-5
2119740-1
2168078-1
2-18032-5
2168083-2
5-18022-5
1338685-1
2168083-3
2168083-3
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
1752356-1
2079383-5
2-2844962-4
2844938-5
22281-8
356835-1
217233-1
1320928-6
980371-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
6-1803763-7
2119757-8
3-238011-5
2-1633989-1
455888-1
5-562108-2
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
AMP 4805 REV 31MAR2000
DATE
D
-
1.78 mm [.070]
DESCRIPTION
-
-
WIRE
INSUL
LTR
PNEUMATIC
CRIMP TOOLING KIT
SIZE
P
MECHANICAL
-
CRIMP
66
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
APPLICATOR DATA
REVISIONS
DIST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
-
SPRING, COMPRESSION
SCR, SET, FLT PNT, M3 X 6.0
TONKER
SPACER, TONKER
AIR FEED MODULE
SUPPORT, TERMINAL
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
COUNTER, MAGNETIC
SPRING, COMPRESSION
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SET, FLT PNT, M5 X 20.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
PLATE, STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, STOCK
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
COMBINATION, ANVIL
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION, SPECIAL
SPACER, CRIMPER
CRIMPER, WIRE, F
DWN
20DEC2012
CHK
20DEC2012
APVD
20DEC2012
C. MOYER
T. ELBIN
T. ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
1803944-1
1
2844950-1
1
3-1752356-3
1
2119641-1
1
2119082-7
1
2079764_APP
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
COUNTER_994970
1
SIMP_1-22281-8
1
2119955-1
1
2844908
1
2844907
1
2-690438-2
2
2168083-1
1
2168083-6
1
455888-8
1
1803607_3
1
2119791-5
1
2119740-1
2
2168078-1
2
2-18032-5
1
2168083-2
1
5-18022-5
1
1338685-1
4
2168083-3
2
2168083-3
3
18023-9
1
2119652
1
2119653
1
1803583-9
1
1803515-1
1
1803602-1
1
1752356-1
2
2079383-5
2
2-2844962-4
1
2844938-5
2
SIMP_22281-8
1
356835-1
1
217233-1
1
1320928-6
1
980371-4
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
6-1803763-7
..
1
ITEM_7
..
1
ITEM_6
1
2119757-8
1
3-238011-5
1
2-1633989-1
1
455888-1
1
5-562108-2
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
3-1803945-1
300
299
298
297
290
261
248
244
243
242
241
239
238
164
121
113
99
98
96
95
93
82
71
70
67
66
61
60
59
56
54
53
49
48
47
46
44
41
34
33
30
29
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
2
4-18032-3
DESCRIPTION
PRODUCT SPEC
-
1
SIMP_22278-9
Ocean Side Feed
Applicator
-
DRAWING NO
2151539
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
Y
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
FEED TYPE
MECHANICAL
DESCRIPTION
DATE
SEE SHEET 1
APVD
-
-
-
239
A
59
56
D
5.20
0.05
34
PNEUMATIC
2
TERMINAL SUPPORT LOCATION
FOR MALE TERMINAL
244
53
A
243
297
242
59
2
3
1.1
261 REF
82
1
299
56
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
0.5
REF
8
SEE DETAIL A
REF
6
44
238
D
REF
8
C
DWN
7
1
2
3
300
1
C
TERMINAL SUPPORT LOCATION
FOR FEMALE TERMINAL
4
70
298
5
41
REF
44
DETAIL A
44.61
DOUBLE ACTING
PNEUMATIC
WITH SENSORS
0.05
66
33
290
2
164
67
24
A
RAM SET-UP
30
B
19
96
121
59
A
95
20
29
9
21
1
12
27
56
SEE DETAIL A
B
ITEM 30 LOCATED AT
REAR HOLES
241
61
13
30 REF
1
29 REF
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
47
113
8
25
26
23
93
46
98
99
7
261
34
6
53
8
1
60
54
10
1
20
11
248
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
20DEC2012
CHK
20DEC2012
APVD
20DEC2012
C. MOYER
T. ELBIN
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151539
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
Y
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
REVISION
DESCRIPTION
FEED TYPE
2- 2151539 -1
Y
FINE CRIMP HEIGHT ADJUST
MECHANICAL
4- 2151539 -2
Y
FINE CRIMP HEIGHT ADJUST
7- 2151539 -7
Y
CRIMP TOOLING KIT
DOUBLE ACTING
PNEUMATIC WITH
SENSORS
Y
4
3
2
LOC
PART
NUMBER
2- 2151539 -2
5
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
FINE CRIMP HEIGHT ADJUST
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
PNEUMATIC
-
D
D
-
CRIMP
WIRE
INSUL
1
-
APPLICATOR DATA
2
-
SIZE
-
F
SP
1.78 mm [.070]
1.73 mm [.068]
APPLICATOR INSTRUCTIONS
408-35042
7
3
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
GET 0.64mm PIN AND SOCKET CONTACTS
TERMINAL NAME:
WIRE STRIP LENGTH
C
TERMINAL
APPLICATION
SPECIFICATION
114-13060
1393366-1
1393366-2
2-1393366-2
WIRE
SIZE
18 AWG
0.75mm2
0.50mm2
20 AWG
5
7
6
TE TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_2_0
1393365-1
1393365-2
C1__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_2_1
C1__DWG_PN_2_2
8
-
-
-
-
1438299-3
1438299-6
C1__DWG_PN_3_1
C1__DWG_PN_3_2
TE TERMINAL
1438299-4
1-1438299-1
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
CRIMP HEIGHT
REFERENCE SETTING
1.12+/-0.04 [.044+/-.0016]
W1__DWG_CRIMP_HT_1
1.10+/-0.04 [.043+/-.0016]
W1__DWG_CRIMP_HT_2
1.02+/-0.04 [.040+/-.0016]
W1__DWG_CRIMP_HT_3
1.02+/-0.04 [.040+/-.0016]
W1__DWG_CRIMP_HT_4
4
7.0
7.1
8.1
8.1
W1__FA_SETTING_4
1
2
B
10
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
6
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
REAR STRIP GUIDE MUST BE ADJUSTED WHEN SWITCHING TERMINALS.
-
6
USE ITEM 34, WHEN CRIMPING MALE TERMINALS.
-
7
USE ITEM 261, WHEN CRIMPING FEMALE TERMINALS.
-
8
TERMINAL LUBRICANT IS RECOMMENDED.
-
5
1
9. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
10
THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING FEED WITH SENSORS
AND IS APPLICATION SPECIFIC. IT DOES NOT REQUIRE ITEM 49 & 151.
ENTRY LEVEL APPLICATOR
PART
NUMBER
8-2151539-1
8-2151539-2
A
9-2151539-1
9-2151539-2
ITEM SUBSTITUTION LIST
SAME AS
ITEM
ITEM DESCRIPTION
2151539-1
1
WIRE CRIMPER
2151539-2
2-2151539-1
2-2151539-2
3
46
141
INSULATION CRIMPER
BASIC SUB -ASSEMBLY
BASIC SUB -ASSEMBLY
LUBRICATOR
SUBSTITUTE
PART NUMBER
5-1803529-2
-
1
1
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
2-1803623-1
1803940-9
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
-
-
-
-
1
-
1
1
1
1
1
-
1
2
1
-
1
1
2
-
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1-1803940-0
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DELETE
DIMENSIONS:
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SPRING, COMPRESSION
SCR, SET, FLT PNT, M3 X 6.0
TONKER
SPACER, TONKER
AIR FEED MODULE
SUPPORT, TERMINAL
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
SPRING, COMPRESSION
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SET, FLT PNT, M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
PLATE, STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, STOCK
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
COMBINATION, ANVIL
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION, SPECIAL
SPACER, CRIMPER
CRIMPER, WIRE, F
PART NO
-77 -42 -22 -21
PACIFIC VERSION
AMP 4805 REV 31MAR2000
1
2
1
1
-
1
2
1
-
2
1
2
-
2
2
1
-
1
2
2
-
1
1
2
-
1
1
1
-
2
-
1
-
2
1
-
-
1
2
-
-
1
1
2
-
2
1
1
-
2
2
1
-
1
2
2
-
1
1
2
-
1
1
1
-
1
1
1
-
W1__FA_SETTING_3
1
1
1
-
W1__FA_SETTING_2
2
1
1
-
W1__FA_SETTING_1
1
2
1
-
1
1
2
-
1
1
1
-
1
1
1
-
1
1
1
-
C1__DWG_PN_1_6
1
1
1
-
C1__DWG_PN_4_2
1
1
1
-
C1__DWG_PN_4_1
1
1
1
-
4
-
1
-
1
4
-
-
-
1
4
-
C1__DWG_PN_4_0
1
1
-
8
TE TERMINAL
-
-
REF REF
-
-
10
C1__DWG_PN_3_0
-
1
1
REF
-
1.40-2.06 mm [.055-.081 IN]
-
TERMINALS APPLIED
TE TERMINAL
INSULATION DIAMETER RANGE
n
4.40 mm [.173 IN]
10
1
-
-
-
1
1
-
-
1
1
1
-
1
1
1
-
1
1
1
-
-
1
1
-
1
-
1
-
1
1
1
-
2
1
1
22278-9
4-18032-3
3-1803945-1
1803944-1
2844950-1
3-1752356-3
2119082-7
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
994970-2
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
1-22281-8
2119955-1
2844908-1
2844907-1
2-690438-2
2168083-1
2168083-6
455888-8
1803607-3
2119791-5
2119740-1
2168078-1
2-18032-5
5-18022-5
1338685-1
2168083-3
18023-9
2119652-1
1803602-1
1752356-1
2079383-5
2-2844962-4
2844938-5
22281-8
356835-1
217233-1
1320928-6
980371-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
6-1803763-7
2119757-8
3-238011-5
2-1633989-1
455888-1
5-562108-2
1
2
1
-
TYPE
1
DWN
20DEC2012
CHK
20DEC2012
APVD
20DEC2012
C. MOYER
T. ELBIN
T. ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
1803944-1
1
2844950-1
1
3-1752356-3
1
2119082-7
1
2079764_APP
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
COUNTER_994970
1
2119641-2
1
2168083-8
4
2168083-9
1
2119653-2
1
1-1803583-0
1
1803516-1
1
SIMP_1-22281-8
1
2119955-1
1
2844908
1
2844907
1
2-690438-2
2
2168083-1
1
2168083-6
1
455888-8
1
1803607_3
1
2119791-5
1
2119740-1
2
2168078-1
2
2-18032-5
1
5-18022-5
1
1338685-1
2
2168083-3
3
18023-9
1
2119652
1
1803602-1
1
1752356-1
2
2079383-5
2
2-2844962-4
1
2844938-5
2
SIMP_22281-8
1
356835-1
1
217233-1
1
1320928-6
1
980371-4
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
6-1803763-7
..
1
ITEM_7
..
1
ITEM_6
1
2119757-8
1
3-238011-5
1
2-1633989-1
1
455888-1
1
5-562108-2
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
3-1803945-1
300
299
298
297
290
261
244
243
242
241
239
238
164
151
144
143
142
141
140
121
113
99
98
96
95
93
82
71
70
67
66
61
59
56
53
49
48
41
34
33
30
29
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
2
4-18032-3
DESCRIPTION
PRODUCT SPEC
-
1
SIMP_22278-9
Ocean Side Feed
Applicator
-
DRAWING NO
2151539
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
Y
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
FEED TYPE
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
MECHANICAL
DATE
DWN
APVD
-
-
-
239
A
59
D
140
56
PNEUMATIC
8
2
5.20
REF
0.05
34
D
REF
6
244
243
TERMINAL SUPPORT LOCATION
FOR MALE TERMINAL
242
238
A
2
3
53
1.1
REF
8
297
59
0.5
261 REF
7
SEE DETAIL A
82
56
C
1
299
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
TERMINAL SUPPORT LOCATION
FOR FEMALE TERMINAL
1
2
3
300
1
4
70
298
5
140 REF
41
DETAIL A
35.58
0.05
33
DOUBLE ACTING
PNEUMATIC
WITH SENSORS
164
66
2
24
67
RAM SET-UP
290
30
A
95
59
A
96
121
B
19
20
9
21
29
56
SEE DETAIL A
1
ITEM 30 LOCATED AT
REAR HOLES
241
61
13
CAM POSITIONS
30
29
REF
REF
1
30mm STROKE
30mm STROKE
142
B
12
27
30mm STROKE
C
113
151
8
25
26
23
93
141
98
99
7
261
34
6
143
8
1
144
143
10
1
20
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
11
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
20DEC2012
CHK
20DEC2012
APVD
20DEC2012
C. MOYER
T. ELBIN
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151539
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
Y