8-2151815-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION APPLICATOR STYLE CONVERSION CHART FEED TYPE DESCRIPTION CONVERT TO - 2151815 -2 F FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2151815 -5 F FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - 2151815 -6 F NON-CRIMP HEIGHT ADJUST 2151815 -7 F FINE CRIMP HEIGHT ADJUST 7- 2151815 -7 A CRIMP TOOLING KIT 4 SERVO LATCH PLATE NONE - SMART APPLICATOR 4 12 PNEUMATIC FEED - - - - - 2161326-1 - 2119951-1 - 2119950-1 - - - 1901094-3 - - - 8- 2151815 -4 5-18022-5 - - - - - - 8- 2151815 -5 - - - - 1338685-1 - - - - - 2119641-1 - - - - 2168400-6 - 2119799-1 - - - 2063440-1 - - - - - - - - - - - - - - TYPE - F F 2.79 mm [.110] 3.56 mm [.140] APPLICATOR INSTRUCTIONS 408-10389 14 - 6 - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 3.40-4.00 mm [.134-.157 IN] C TERMINAL APPLICATION SPECIFICATION 114-94204 - TERMINALS APPLIED TE TERMINAL 2-1862002-1 n - INSULATION DIAMETER RANGE - - 2.88-3.04 mm [.113-.120 IN] - - - - - 6 - 10 TE TERMINAL C1__DWG_PN_1_0 - TE CRIMP SPECIFICATION SPT LITEALUM CONTACT TERMINAL NAME: C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - TE TERMINAL - C1__DWG_PN_4_0 - 13 C1__DWG_PN_1_1 - WIRE SIZE 2.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.77 # 0.04 [.0697 # .0016] CRIMP HEIGHT REFERENCE SETTING - 9 6.5 W1__DWG_CRIMP_HT_1 - W1__FA_SETTING_1 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - 6 - 7 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151815-4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8-2151815-5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8-2151815-6 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 13 14 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 99 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. & 242. 12 7 CUT TO LENGTH AT ASSEMBLY. SET THE FINE CRIMP HEIGHT ADJUSTMENT HEAD TO PROPER CRIMP HEIGHT PRIOR TO TIGHTENING/LOCKING THE BRASS TIP SET SCREW, ITEM 99, AGAINST THE ADJUSTMENT BOLT THREADS. 15. APPLICATOR TO BE USED IN CONJUNCTION WITH LEADMAKER INTIGRATION KIT, P/N 2280475-1 FOR CLAMPING AND SENSING OF FEED TRACK. AMP 4805 REV 31MAR2000 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT. - - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 66 P LTR 6 - 1 1 1 1 1 1 1 -77 -7 1 1 1 1 1 1 -6 1 1 1 1 1 1 1 -5 1 2-1722335-1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-5 2079764-1 2119083-1 -2 PART NO 1 1 1 1 1 1 1 1 1 THREAD BOLT GEWINDEBOLZEN APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL DESCRIPTION 1 2-1722335-1_US 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-5 1 2079764 1 2119083 268 260 252 250 249 248 247 246 245 244 243 242 11 - 1 - 1 - 1 1 1 - ITEM NO 1 1 1 1 - 1 - 1 DATE DWN APVD E ECR-16-000265 07JAN2016 MR JDG F ECR-16-003210 02MAR2016 JH CT 2 - 2 - - mm MATERIAL - 1 -2 PART NO - - 1 REF - 1 - 1 1 1 1 - - - 1 7-18023-7 2168400-6 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 1-18028-2 2119944-1 2256587-1 1-690438-0 2168083-1 2168083-6 455888-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 1338685-1 2168400-1 2168083-3 5018030-1 811242-6 690753-2 18023-9 2-2119656-3 2119370-1 2079383-7 2119645-1 2119957-1 1-2119644-2 2119085-1 2119092-1 1-1752356-1 2079383-5 2161328-1 1320908-7 1901086-1 455888-3 22283-1 356835-1 1803142-1 1320928-2 980371-4 2168083-2 1-18028-2 690472-2 2119806-1 3-22280-3 1-18023-1 2119805-1 462006-6 2161316-3 2-240641-9 1-1722335-0 5-238011-2 1722335-7 2217302-1 1 2 1 1 REF REF REF - - - - - - - - - 1 1 - 1 REF REF - 1 1 1 1 1 - 1 1 - 1 1 1 REF REF 1 1 1 1 1 2 1 1 - 1 1 1 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 - 1 1 1 1 - 1 1 1 1 - 2 1 1 1 4 2 1 1 1 4 2 1 1 - 4 2 1 - - 4 1 1 - - 3 1 1 - 1 3 1 1 2 1 - 1 1 2 - 3 1 - 2 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 - 1 - 1 - 1 -6 -5 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 DESCRIPTION - - WIRE INSUL A (QUANTITY 2) - SIZE REVISIONS DIST - - CRIMP 1 PART NUMBERS REQUIRED 8 APPLICATOR DATA LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SCR, SET, SOFT TIP, M4 FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER INSERT, SHEAR SPRING, COMPRESSION SCR, SKT HD CAP M4 X 10.0 SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER SHEAR DEPRESSOR ASSEMBLY BLOCK, CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE, CONICAL BLEND DWN 07FEB2013 CHK 07FEB2013 APVD 07FEB2013 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 SIMP_1-22281-8 1 1-18028-2 1 2119944-1 1 2256587-1_SIMP 1 1-690438-0 2 2168083-1 1 2168083-6 1 455888-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2-18032-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 2 2168083-3 1 5018030-1 1 811242-6_OLD 1 690753-2 1 18023-9 1 2-2119656-3 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-2 1 2119085 1 2119092-1 1 1-1752356-1 2 2079383-5 1 2161328 1 1320908-7 1 1901086-1 1 455888-3 2 SIMP_22283-1 1 356835-1 1 1803142-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 690472-2 1 2119806 1 SIMP_3-22280-3 1 1-18023-1 1 2119805-1 1 462006-6 1 2161316-3 1 2-240641-9 .. 1 ITEM_6 1 1-1722335-0_US 1 5-238011-2 1 1722335-7_US .. 1 ITEM_2 1 2217302-1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2063440-1 241 240 238 213 198 172 166 164 163 137 136 135 133 121 119 117 99 96 95 93 82 71 67 66 63 62 61 60 59 56 54 53 52 51 50 49 46 44 41 40 39 38 37 35 34 33 32 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 2 2168400-6 DESCRIPTION PRODUCT SPEC - 1 7-18023-7 Ocean Side Feed Applicator - DRAWING NO 2151815 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV F D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - 6 37 6 62 FEED TYPE 0.2 247 38 246 39 260 7 PNEUMATIC 250 2 6 249 7 A 8 163 35 2 8 2 242 6 2 51 1 C 1 3 1 4 28 SERVO LATCH PLATE 41 66 A 33 11 164 2 67 24 TERMINAL STRIP CAN MOVE FREELY WITH A MINIMUM OF SIDE CLEARANCE 213 30 FEED TRACK POSITION A 95 117 REF 5 135 198 SERVO FEEDER NOT INCLUDED 0.5 TERMINAL SUPPORT LOCATION 56 B 0.7 82 172 4 REF TERMINAL STRIP CAN MOVE FREELY 52 137 133 D REF 243 136 240 - 50 59 C - 34 REF 244 166 APVD MAX 2 245 63 13 53 238 14 7 99 2 44 252 9 DWN - 40 D DATE 121 21 96 20 29 19 B 9 25 ITEM 30 LOCATED AT REAR HOLES 1 12 27 29 REF 241 CAM POSITION 13 1 30 REF 11 11 119 30mm STROKE 61 268 26 23 93 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY WIRE BARREL 248 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION 49 AMP 4805 REV 31MAR2000 40mm STROKE AIR FEED Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 07FEB2013 CHK 07FEB2013 APVD 07FEB2013 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151815 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV F 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151815 -2 DESCRIPTION F 2- 2151815 -5 2- 2151815 -7 FINE CRIMP HEIGHT ADJUST F 7- 2151815 -7 FEED TYPE FINE CRIMP HEIGHT ADJUST F FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART CRIMP TOOLING KIT CONVERT TO - PNEUMATIC SERVO LATCH PLATE NONE - SERVO LATCH PLATE SMART APPLICATOR 4 - PNEUMATIC FEED - - - - 2161326-1 - 2119951-1 - 2119950-1 - - - - 8- 2151815 -5 8- 2151815 -4 - - 1338685-1 5-18022-5 - - - - - 1901094-3 - - 2119641-2 - - - 2168400-6 - - 2119799-1 - (QUANTITY 2) - - - - F F 3.56 mm [.140] APPLICATOR INSTRUCTIONS 408-10389 7 TE TERMINAL TERMINAL DATA: SPT LITEALUM CONTACT TERMINAL NAME: WIRE STRIP LENGTH 3.40-4.00 mm [.134-.157 IN] C TERMINAL APPLICATION SPECIFICATION 2-1862002-1 n 114-94204 - TERMINALS APPLIED TE TERMINAL TE CRIMP SPECIFICATION INSULATION DIAMETER RANGE 6 2.88-3.04 mm [.113-.120 IN] - - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL 6 WIRE SIZE 2.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.77 # 0.04 [.0697 # .0016] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 9 6.5 12 1 B 2 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 13 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 99 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 11 & 242. 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 6 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 2-1722335-1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-5 2079764-1 2119083-1 PART NO THREAD BOLT GEWINDEBOLZEN FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL DESCRIPTION 1 2-1722335-1_US 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-5 1 2079764 1 2119083 1 268 251 250 249 246 244 243 242 1 ITEM NO 14. APPLICATOR TO BE USED IN CONJUNCTION WITH LEADMAKER INTIGRATION KIT, P/N 2280475-1 FOR CLAMPING AND SENSING OF FEED TRACK. AMP 4805 REV 31MAR2000 DIMENSIONS: mm & 2 of 4) 1 1 1 - - 1 - 1 1 1 1 1 - 1 1 1 - 1 - 1 - 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SCR, SET, SOFT TIP, M4 FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER INSERT, SHEAR SPRING, COMPRESSION SCR, SKT HD CAP M4 X 10.0 SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER SHEAR DEPRESSOR ASSEMBLY BLOCK, CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE, CONICAL BLEND PART NO -77 -27 -25 -22 CUT TO LENGTH AT ASSEMBLY. SET THE FINE CRIMP HEIGHT ADJUSTMENT HEAD TO PROPER CRIMP HEIGHT PRIOR TO TIGHTENING/LOCKING THE BRASS TIP SET SCREW, ITEM 99, AGAINST THE ADJUSTMENT BOLT THREADS. 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - & 152. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 1 1 1 - 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151815-4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8-2151815-5 1 1 1 - 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 - 1 - 1 1 - - 1 1 1 - 2 1 1 - 1 2 1 - 1 - 2 - 1 - - - W1__FA_SETTING_1 3 1 - - 1 3 1 - 2 1 3 - 1 2 1 - 1 - 2 - 1 1 1 - 1 1 1 - C1__DWG_PN_1_1 2 1 1 - C1__DWG_PN_4_0 1 2 1 - 1 1 2 - - 1 1 - 1 REF 1 - 1 1 - - - 1 1 - - 1 1 - 10 TE TERMINAL C1__DWG_PN_1_0 13 1 REF - - 1 - - - 1 - - - 1 1 - - 1 1 1 - 4 1 1 - 1 4 1 - 1 1 4 - 1 1 1 - 1 - 1 - 1 1 - - TYPE - 1 - 1 REF REF - - 2 1 REF - - - 1 - - 1 - - 1 1 - - - - - - 2.79 mm [.110] P 7-18023-7 2168400-6 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2-2119656-4 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 1-18028-2 2119944-1 2256587-1 1-690438-0 2168083-1 2168083-6 455888-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 5-18022-5 1338685-1 2168083-3 5018030-1 811242-6 690753-2 18023-9 2079383-7 2119645-1 2119957-1 1-2119644-2 1-1752356-1 2079383-5 2161328-1 1320908-7 1901086-1 455888-3 22283-1 356835-1 1803142-1 1320928-2 980371-4 2168083-2 1-18028-2 690472-2 2119806-1 3-22280-3 1-18023-1 2119805-1 462006-6 2161316-3 2-240641-9 1-1722335-0 5-238011-2 1722335-7 2217302-1 1 2 - - - 1 - - 2063440-1 - 1 - - 7 WIRE INSUL 66 - - - SIZE A PART NUMBERS REQUIRED D CRIMP REVISIONS DIST - 8 APPLICATOR DATA LOC 1 DWN 07FEB2013 CHK 07FEB2013 APVD 07FEB2013 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2-2119656-4 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 SIMP_1-22281-8 1 1-18028-2 1 2119944-1 1 2256587-1_SIMP 1 1-690438-0 2 2168083-1 1 2168083-6 1 455888-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2-18032-5 1 5-18022-5 1 1338685-1 2 2168083-3 1 5018030-1 1 811242-6_OLD 1 690753-2 1 18023-9 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-2 1 1-1752356-1 2 2079383-5 1 2161328 1 1320908-7 1 1901086-1 1 455888-3 2 SIMP_22283-1 1 356835-1 1 1803142-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 690472-2 1 2119806 1 SIMP_3-22280-3 1 1-18023-1 1 2119805-1 1 462006-6 1 2161316-3 1 2-240641-9 .. 1 ITEM_6 1 1-1722335-0_US 1 5-238011-2 1 1722335-7_US .. 1 ITEM_2 1 2217302-1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2063440-1 241 240 238 213 198 172 166 164 163 152 151 145 144 143 141 140 139 137 136 135 133 121 119 117 99 96 95 93 82 71 67 66 63 62 61 59 56 53 52 51 50 49 41 40 39 38 34 33 32 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 2 2168400-6 DESCRIPTION PRODUCT SPEC - 1 7-18023-7 Ocean Side Feed Applicator - DRAWING NO 2151815 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 251 6 62 40 145 38 D 246 39 7 FEED TYPE 7 PNEUMATIC 250 6 2 249 8 7 238 A 163 59 136 137 C 172 13 140 152 2 0.2 9 2 139 REF 34 8 243 99 242 166 2 REF 0.7 REF 0.5 TERMINAL SUPPORT LOCATION 6 63 53 12 D MAX 244 TERMINAL STRIP CAN MOVE FREELY 50 82 52 1 51 C 1 3 56 SERVO LATCH PLATE 1 4 28 5 41 240 133 4 135 198 A 33 164 SERVO FEEDER NOT INCLUDED 66 11 2 24 30 67 213 A 95 B 2 TERMINAL STRIP CAN MOVE FREELY WITH A MINIMUM OF SIDE CLEARANCE 121 117 REF 21 96 9 20 29 FEED TRACK POSITION 1 B 12 19 241 25 13 27 1 ITEM 30 LOCATED AT REAR HOLES 11 29 CAM POSITION 30 REF REF 30mm STROKE 61 151 268 26 23 93 141 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 07FEB2013 CHK 07FEB2013 APVD 07FEB2013 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151815 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F