8-2266200-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 4 3 2 20 PART NUMBER REVISION DESCRIPTION FINE CRIMP HEIGHT ADJUST 2266200 -2 A MECHANICAL FINE CRIMP HEIGHT ADJUST 2266200 -5 SUPERSEDED BY 5-2837245-1 PNEUMATIC SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST 2266200 -6 A NON-CRIMP HEIGHT ADJUST 2266200 -7 A FINE CRIMP HEIGHT ADJUST 7- 2266200 -7 - A 4 SUPERSEDED BY 5-2837245-2 CRIMP TOOLING KIT - 4 SERVO LATCH PLATE 12 NONE - - OBSOLETE - - OBSOLETE - OBSOLETE - - - CRIMP WIRE INSUL SIZE - TYPE - F O 1.78 mm [.070] 4.00 mm [.157] APPLICATOR INSTRUCTIONS 408-10389 - - - G&H TERMINAL TERMINAL DATA: G&H CRIMP SPECIFICATION WIRE STRIP LENGTH n 4.20-4.80 mm [.165-.189 IN] C - CROSS CARLINE AFK 28 PLUS TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION G&H SPEC Rev 6 - - INSULATION DIAMETER RANGE - 1.40-2.00 mm [.055-.079 IN] - - - - - - - TERMINALS APPLIED TE TERMINAL 1572270-1 1572270-2 2113226-1 2113226-2 2113226-3 G&H TERMINAL 26637.201.702 C1__DWG_PN_1_0 C1__DWG_PN_1_1 26637.201.185 C1__DWG_PN_1_2 26674.330.185 26674.201.142 C1__DWG_PN_1_3 C1__DWG_PN_1_4 26674.201.702 C1__DWG_PN_1_5 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL 1572316-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 G&H SEAL 16695.627.642 - INSULATION DIAMETER C1__DWG_PN_4_0 - 1.2-2.1 mm C1__DWG_PN_4_1 - C1__DWG_PN_2_2 - C1__DWG_PN_2_3 - C1__DWG_PN_2_4 - C1__DWG_PN_2_5 - WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 B 1 2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.35+/-0.05 [.053+/-.002] 1.25+/-0.05 [.049+/-.002] 1.20+/-0.05 [.047+/-.002] - CRIMP HEIGHT 9 REFERENCE SETTING 5 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 6.1 6.7 - W1__FA_SETTING_1 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. W1__FA_SETTING_3 7 8 9 A - GREASE BEARING SURFACES LIGHTLY 13 14 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 2266200 2266200 2266200 2266200 - 11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF AMP 4805 REV 31MAR2000 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - 1 1 1 1 1 1 1 - -77 -7 4.45 . - THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. - & 242. - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. & 242. - THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 15 -4 -4 -5 -6 & 252. 10 12 - RECOMMENDED SPARE PARTS 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - W1__FA_SETTING_2 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 A 66 P LTR FEED TYPE - APPLICATOR DATA REVISIONS DIST 1 1 1 1 1 1 2 -6 1 1 1 1 1 1 1 2 -5 1 1 1 1 1 1 1 1 1 1 - -2 - 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-7 2079764-1 2119083-1 7-18023-7 2168400-6 -1 PART NO 1 1 1 1 1 1 1 - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-7 1 2079764_APP 1 2119083 1 7-18023-7 2 2168400-6 260 252 250 249 248 247 246 245 244 243 242 241 240 ITEM NO 1 1 1 1 1 - 1 1 1 1 - 1 REF 1 1 4 1 1 1 1 1 1 2 1 3 2 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - - - 1 1 1 1 - 1 - 2 1 UG A RELEASED 12FEB2014 YY UG ECR-21-006501 24JUN2021 TB RK mm MATERIAL - PART NO - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 - 1 - 1 -6 1 1 1 1 - 1 1 - - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 2 1 - - 3 2 1 1 1 3 2 - 2 1 3 1 1 2 1 2 1 1 2 - 1 1 - - 1 1 1 2 1 1 1 - 1 1 1 1 4 1 1 1 1 4 1 1 - 1 4 1 1 - 1 1 - 1 REF REF 4 - - 1 1 - - 1 1 - 1 REF REF 1 - - 1 -5 -2 TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SPACER, CRIMPER FENCE DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, SET, FLT PNT, M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .070 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM CRIMPER, WIRE PREMIUM DWN 23JAN2014 CHK 23JAN2014 APVD 23JAN2014 Y.YIN G.BAILEY U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 1-690438-0 4 2168083-1 1 455888-7 1 1633782-3 1 2119956-1 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2-2119656-1 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085_PRE_REV_K 1 2119092-1 1 1752356-4 2 2079383-5 1 2161328 1 1320908-7 1 2119959-3 1 455888-3 2 22281-8 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 6-1633130-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2119781-1 1 238011-4 1 6-1633965-9 .. 1 ITEM_2 1 3-456404-0 239 238 213 198 172 166 164 163 137 136 135 133 119 117 96 95 82 78 71 70 69 67 66 63 62 61 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2063440-1_OLD TE Connectivity APPLICATION SPEC - 1 2119580-1 DESCRIPTION PRODUCT SPEC - APVD YY -1 - DWN 23JAN2014 1 - - - 1 - DATE DEVELOPMENT 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 1-690438-0 2168083-1 455888-7 1633782-3 2119956-1 2119791-5 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2-2119656-1 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1752356-4 2079383-5 2161328-1 1320908-7 2119959-3 455888-3 22281-8 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 6-1633130-3 2119781-1 238011-4 6-1633965-9 3-456404-0 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - DESCRIPTION 1 A1 2266200 -1 D LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. 1 Ocean Side Feed Applicator - DRAWING NO 2266200 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL - - - 40 239 PNEUMATIC 247 38 59 250 246 39 2 260 44 7 252 245 35 244 7 53 249 63 166 242 2 0.88 [ 0.035 ] 2 57 REF 2 SHEAR DEPRESSOR DETAIL 2 6 82 1 59 8 1 69 136 34 REF 3 172 52 56 51 0.00 0.50 [ 0.000 0.019 ] REF 70 137 1 4 C TERMINAL SUPPORT LOCATION 28 5 41 SERVO LATCH PLATE 4 D 50 163 C REF 5 2 243 8 238 A 133 APVD 62 6 56 240 DWN 37 6 A D DATE 135 198 66 33 A 67 11 SERVO FEEDER NOT INCLUDED A 10 95 117 REF 57 213 30 78 B 2 164 24 B 19 96 20 29 21 9 1 12 241 95 13 30 REF 29 REF 119 30mm STROKE 30mm STROKE 27 47 11 11 CAM POSITIONS 30mm STROKE 1 ITEM 30 LOCATED AT FRONT HOLES 61 25 26 23 46 32 34 54 8 1 60 54 10 1 8.00 [.315 IN] 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23JAN2014 CHK 23JAN2014 APVD 23JAN2014 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 A Ocean Side Feed Applicator - DRAWING NO 2266200 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2266200 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL D A FINE CRIMP HEIGHT ADJUST OBSOLETE - 2- 2266200 -5 A FINE CRIMP HEIGHT ADJUST 2- 2266200 -7 A FINE CRIMP HEIGHT ADJUST NONE 7- 2266200 -7 A CRIMP TOOLING KIT - OBSOLETE PNEUMATIC SERVO LATCH PLATE - 4 OBSOLETE - OBSOLETE - - - - CRIMP WIRE INSUL APPLICATOR DATA SIZE - TYPE - F O 1.78 mm [.070] 4.00 mm [.157] APPLICATOR INSTRUCTIONS 408-10389 - G&H TERMINAL TERMINAL DATA: G&H CRIMP SPECIFICATION WIRE STRIP LENGTH n 4.20-4.80 mm [.165-.189 IN] C - CROSS CARLINE AFK 28 PLUS TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION G&H SPEC Rev 6 - - INSULATION DIAMETER RANGE - 1.40-2.00 mm [.055-.079 IN] - - - - - TERMINALS APPLIED TE TERMINAL 1572270-1 1572270-2 2113226-1 2113226-2 2113226-3 G&H TERMINAL C1__DWG_PN_1_0 26637.201.702 26637.201.185 C1__DWG_PN_1_1 C1__DWG_PN_1_2 26674.330.185 C1__DWG_PN_1_3 26674.201.142 26674.201.702 C1__DWG_PN_1_4 C1__DWG_PN_1_5 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL C1__DWG_PN_3_0 1572316-1 C1__DWG_PN_3_1 G&H SEAL 16695.627.642 - INSULATION DIAMETER C1__DWG_PN_4_0 - 1.2-2.1 mm C1__DWG_PN_4_1 - C1__DWG_PN_2_2 - C1__DWG_PN_2_3 - C1__DWG_PN_2_4 - C1__DWG_PN_2_5 - WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.35+/-0.05 [.053+/-.002] 1.25+/-0.05 [.049+/-.002] 1.20+/-0.05 [.047+/-.002] - CRIMP HEIGHT 9 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5 - W1__FA_SETTING_1 6.1 6.7 - W1__FA_SETTING_2 - W1__FA_SETTING_3 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY 12 13 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 14 2266200 -4 2266200 -4 2266200 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A 10 11 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 242. REVISIONS DIST A 66 P LTR - - 2- 2266200 -2 LOC 1 - 1 1 1 1 1 1 - - THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. 1 1 1 1 1 1 2 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-7 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-7 1 2079764_APP 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1_OLD - 251 250 249 246 244 243 242 241 240 239 238 - 1 - 1 1 1 - 1 1 1 1 - - - 1 - - - 1 2 1 REF - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 2 1 1 - 3 2 - 1 1 3 2 - 2 1 3 2 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 4 1 1 - 1 4 1 1 - 1 4 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 - 1 - 1 1 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23JAN2014 CHK 23JAN2014 APVD 23JAN2014 G.BAILEY U.GUO NAME A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 2-2119656-2 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 1-690438-0 4 2168083-1 1 455888-7 1 1633782-3 1 2119956-1 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 5-18022-5 1 985575-3 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1752356-4 2 2079383-5 1 2161328 1 1320908-7 1 2119959-3 1 455888-3 2 22281-8 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 6-1633130-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2119781-1 1 238011-4 1 6-1633965-9 .. 1 ITEM_2 1 3-456404-0 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 96 95 82 78 71 70 69 67 66 63 62 61 59 57 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 SIZE - .. 1 1901094-3 TE Connectivity - WEIGHT - 1 2119740-2 DESCRIPTION APPLICATION SPEC - APVD - TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SPACER, CRIMPER FENCE DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, SET, FLT PNT, M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .070 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM CRIMPER, WIRE PREMIUM PRODUCT SPEC - DWN - PART NO Y.YIN DATE SEE SHEET 1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 2-2119656-2 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 1-690438-0 2168083-1 455888-7 1633782-3 2119956-1 2119791-5 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 5-18022-5 985575-3 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1752356-4 2079383-5 2161328-1 1320908-7 2119959-3 455888-3 22281-8 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 6-1633130-3 2119781-1 238011-4 6-1633965-9 3-456404-0 - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 2 of 4) 1 -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 - DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2266200 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE DWN APVD - - - 251 62 6 MECHANICAL 40 145 38 A D DATE 7 59 2 57 250 53 2 8 249 242 6 59 82 136 34 1 1 137 69 56 REF TERMINAL SUPPORT LOCATION 70 52 172 0.00 0.50 [ 0.000 0.019 ] REF 8 50 163 C 2 63 238 A 166 REF SHEAR DEPRESSOR DETAIL 243 PNEUMATIC D 0.88 [ 0.035 ] 244 7 139 56 2 140 152 REF 5 246 39 239 2 3 1 C 4 51 28 SERVO LATCH PLATE 5 41 240 133 4 135 198 164 33 A 11 66 19 10 95 117 REF 213 A 78 SERVO FEEDER NOT INCLUDED 57 67 24 30 B 2 96 9 1 20 12 21 241 13 29 B 1 11 95 25 CAM POSITIONS 30mm STROKE 30 REF REF 29 30mm STROKE 30mm STROKE 142 ITEM 30 LOCATED AT FRONT HOLES 151 27 48 61 26 23 141 32 34 143 8 1 144 143 10 1 119 8.00 [.315 IN] 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23JAN2014 CHK 23JAN2014 APVD 23JAN2014 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 A Ocean Side Feed Applicator - DRAWING NO 2266200 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1