MHP27012S

Crane Aerospace & Electronics Power Solutions MHp270 single and dual dc/dc converters 270 Volt input – 65 Watt Features parallel operation with current share, up to 5 units (up to 276 watts) • Operating range -55° to +100°C • Input voltage 160 to 400 VDC • Transient protection 450 V for 50 ms • Fully isolated, magnetic feedback • Fixed high frequency switching • Remote sense on single models • Sync In and Sync Out • Inhibit primary side and secondary side • Indefinite short circuit protection VDC Output single MODELS • High power density, up to 85% efficiency 5 12 15 28 Dual ±5 ±12 ±15 description The MHP270 Series™ DC/DC converters provide up to 65 watts of output power over -55°C to +100°C temperature range. MHP270 models operate from a MIL-STD-704 nominal 270-volt DC power bus with 160 to 400 VDC continuous operation with surges to 450 volts. Isolated outputs include 5, 12, 15, and 28 VDC singles and ±5, ±12 and ±15 VDC duals. Parallel operation for all loading conditions is supported without any requirement for external components. The converters are available with standard screening or “ES” screening MHP270 DC/DC converters are constant frequency, pulse width modulated switching power supplies which use a quasi-square wave, two-switch single-ended forward converter design. Tight load regulation is achieved through a wide-bandwidth magnetic feedback circuit. Up to five single output MHP270 converters may be used in parallel to power a single load by simply connecting the share pins of all units. Units in this configuration have an 85% current sharing accuracy over 35% load to full load conditions. MHP270 Series of converters feature a flexible synchronization scheme in which units may be synchronized to an external clock or to one another by using Sync In and Sync Out pins provided on each unit. MHP270 converters have a nominal switching frequency of 525 kHz, but may be synchronized at any frequency from 475 to 575 kHz. MHP270 converters meet a wide variety of military/aerospace performance and environmental specifications. Their continuous operation input voltage (160 to 400) meets the normal operating limits of MIL-STD-704. The unit shuts down above approximately 425 volts, but it is rated to withstand a surge of up to 450 volts for 50 milliseconds. The units are built as fully hermetic thick film hybrids in our MIL-PRF-38534 certified facilities. Features Undervoltage lock-out – shuts down when the input line voltage falls below approximately 120 VDC to provide smooth initialization. Continuous short circuit protection – current limit set at approximately 125%. Soft-start – controlled start-up at turn-on, release from inhibit and recovery from load fault conditions. Remote sense – Sense lines increase the output voltage to compensate for IR drops in traces and wires. The voltage compensation can be up to a maximum of 10% of nominal output voltage to maintain tightly regulated voltage at the load. Output VOltage OptiOns The MHP270 Series converters are capable of providing other output voltage options in addition to those characterized on this datasheet. Contact your sales representative to discuss other output voltage options, www.interpoint.com/contacts. us patents Interpoint converters may use one or more of the following US patents 5,521,807, 5,694,303, and 5,631,822. Crane Aerospace & Electronics Electronics Group (Interpoint Brand) PO Box 97005 • Redmond WA 98073-9705 425.882.3100 • power@crane-eg.com www.interpoint.com MHP270 Rev G - 20100517 Page 1 of 10 Crane Aerospace & Electronics Power Solutions MHp270 single and dual dc/dc converters 270 Volt input – 65 Watt Operating COnditiOns and CharaCteristiCs input Voltage range • 160 to 400 VDC continuous • 450 VDC for 50 msec transient synC and inhibit sync • Sync In ‣ Input frequency 475 to 575 kHz. ‣ Duty cycle 40% min, 60% max ‣ Active low 0.8 V max ‣ Active high 4.5 V min, 10 V max ‣ Referenced to input common • Sync Out ‣ Referenced to input common output power • 50 to 65 watts depending on model lead soldering temperature (10 sec) • 300°C storage temperature range (tc) • -65°C to +150°C current limit • 125% of full load typical output Voltage temperature coefficient • 100 ppm/°C typical case operating temperature (tc) • -55 to +100°C full power isolation • 100 megohm minimum at 500 V conversion Frequency • Free run mode 525 kHz typical ‣ 475 kHz. min., 575 kHz max • External sync range: 475 to 575 kHz low line drop out • Vout drops 1% of nominal • Input voltage 155 VDC max inhibit (inH1, inH2) • In Share (parallel mode) use a common inhibit signal for all converters • Active low (output disabled) ‣ INH1 referenced to input common Active low 0.8 V max Inhibit pin will source 15 mA max ‣ INH2 referenced to output common Active low 0.2 V max Inhibit pin will source 15 mA max • Active high (output enabled) ‣ Open collector ‣ Open pin voltage: INH1 = 12V typ, INH2 = 5 V typ meChaniCal and envirOnmental size (maximum) • 3.005 x 1.505 x 0.400 inches (76.33 x 38.23 x 10.16 mm) • See case U for dimensions. Weight (maximum) • 86 grams max undervoltage lockout • Input voltage 110 VDC min screening • Standard or ES. See Screening Table 1 for more information. SINGLE OUTPUT MODELS CONNECTION DIAGRAM - SENSE 270 V + – 1 2 3 4 5 6 Positive Input Input Common INH2 INH1 Sync Out Sync In Share 12 N/C 11 Pos. Sense 10 9 Sense Return 8 Output Common 7 Positive Output – + RL Inhibit Sync In REMOTE SENSE CONNECTION Figure 1: sense COnneCtiOns www.interpoint.com MHP270 Rev G - 20100517 Page 2 of 10 Crane Aerospace & Electronics Power Solutions MHp270 single and dual dc/dc converters 270 Volt input – 65 Watt pins not in use Pin 1 2 3 4 5 6 7 8 9 10 11 12 Single Output Positive Input pin out Dual Output inhibit (inH1, inH2) sync in share sync out Leave unconnected Leave unconnected Input Common Positive Input Inhibit 2 (INH2) Inhibit 1 (INH1) Sync Out Sync In Input Common Connect to input common Leave unconnected Must be connected to appropriate outputs Inhibit 2 (INH2) Inhibit 1 (INH1) Sync Out Sync In sense lines Positive Output Sense Return Output Common Positive Sense No connection Share Positive Output Output Common Negative Output No connection No connection Share Angled corner indicates pin one. 1 2 3 4 5 6 12 11 TOP VIEW MHP (Pin side, marked side) See case U for dimensions. 10 9 8 7 Figure 2: pin Out www.interpoint.com MHP270 Rev G - 20100517 Page 3 of 10 Crane Aerospace & Electronics Power Solutions MHp270 single and dual dc/dc converters 270 Volt input – 65 Watt SINGLE OUTPUT MODELS CONNECTION DIAGRAM - PARALLEL + 270V – Optional fuse 1 Positive Input 2 Input Common 3 INH2 4 INH1 MHP270 #1 8 5 Sync Out Output Common 6 Pos. Sense 10 Sense Return 9 7 Share 12 N/C 11 Sync In Positive Output INH2 Control 1 Positive Input 2 Input Common 3 INH2 4 INH1 5 Sync Out 6 Sync In MHP270 #2 Pos. Sense 10 Sense Return 9 Output Common Positive Output 8 7 Share 12 N/C 11 + – RL 1 Positive Input 2 Input Common INH1 Control 3 INH2 Pos. Sense 4 MHP270 #N Sense Return INH1 5 Sync Out Output Common 6 Sync In Positive Output Share 12 N/C 11 10 9 8 7 • Dotted lines are optional connections • Sync in should be connected to input common if not used • Synchronizing the converters eliminates beat frequencies during current sharing (parallel operation) • From 2 to 5 converters can be paralleled for up to 276 watts of output power. • These converters are not designed for use in redundant systems • If deviating from this diagram, please consult our applications engineers: powerapps@crane-eg.com www.interpoint.com/contacts/technical_support +1.425.895.4016 Figure 3: parallel (Current sharing) COnneCtiOns www.interpoint.com MHP270 Rev G - 20100517 Page 4 of 10 Crane Aerospace & Electronics Power Solutions MHp270 single and dual dc/dc converters 270 Volt input – 65 Watt Model nuMbering key Base Model Input Voltage Output Voltage Number of Outputs (S = single, D = dual) Screening (Standard screening has no designator in this position.) MHP 270 05 S / ES On the lines belOw, enter One seleCtiOn FrOm eaCh CategOry tO Determine the mODel number. Model selection CATEGORy MHP270 Base Model and Input Voltage MHP270 is the only available selection Output Voltage 05, 12, 15, 28 05, 12, 15 Number of Outputs 1 s d / Screening 2 (STANDARD leave blank) es SELECTION Notes: 1. Number of Outputs: S is a single output and D is a dual output 2. Screening: For standard screening leave the screening option blank. For the ES screening option, insert the ES in the screening level option. For more information see Screening Tables 1. www.interpoint.com MHP270 Rev G - 20100517 Page 5 of 10 Crane Aerospace & Electronics Power Solutions MHp270 single and dual dc/dc converters 270 Volt input – 65 Watt Electrical Characteristics: 25°C Tc, 270 VDC Vin, 100% load, free run, unless otherwise specified. SINGLE OUTPUT MODELS parameter Output VOltage Output Current Output pOwer Output ripple line regulatiOn lOaD regulatiOn 2 input VOltage input Current 2 MHP27005S MIN 4.95 0 0 — — — 160 — — — — — 76 TyP 5.00 — — — — — 270 — — — — — — — — — — MAX 5.05 10 50 50 50 50 400 450 20 8 15 50 — 30 300 300 1000 MHP27012S MIN 11.88 0 0 — — — 160 — — — — — 81 — — — — TyP 12.00 — — — – — 270 — — — — — — — — — — MAX 12.12 5 60 50 120 120 400 450 20 10 15 50 — 35 700 500 500 COnDitiOns Vin = 160 Vin = 160 tO tO units VDC a w mV p-p mV mV VDC V mA 400 VDC 400 VDC 10 khz - 2 mhz Vin = 160 tO 400 VDC nO lOaD tO Full COntinuOus TRANSIENT 50 msec. 1, 3 nO lOaD inhibiteD–inh1 inhibiteD–inh2 input ripple Current eFFiCienCy lOaD Fault step lOaD respOnse CapaCitiVe lOaD 1 10 khz - 10 mhz pOwer DissipatiOn shOrt CirCuit 50% - 100% - 50% transient reCOVery 4 nO eFFeCt On DC perFOrmanCe mA p-p % w mV pk µs µF — — — — Notes 1. guaranteed by design, not tested. 2. Load and line transition time > 10 µs 3. Unit will shut down above approximately 425V but will be undamaged and will restart when voltage drops into normal range. 4. Recovery time is measured from application of the transient to point the point at which Vout is within 1% of final value. www.interpoint.com MHP270 Rev G - 20100517 Page 6 of 10 Crane Aerospace & Electronics Power Solutions MHp270 single and dual dc/dc converters 270 Volt input – 65 Watt Electrical Characteristics: 25°C Tc, 270 VDC Vin, 100% load, free run, unless otherwise specified. SINGLE OUTPUT MODELS parameter Output VOltage Output Current Output pOwer Output ripple line regulatiOn 2 lOaD regulatiOn input VOltage input Current 2 MHP27015S MIN 14.85 0 0 — — — 160 — — — — — 80 TyP 15.00 — — — — — 270 — — — — — — — — — — MAX 15.15 4.33 65 75 150 150 400 450 20 7 15 45 — 45 700 300 500 MHP27028S MIN 27.72 0 0 — — — 160 — — — — — 80 — — — — TyP 28.00 — — — — — 270 — — — — — — — — — — MAX 28.28 2.32 65 280 280 280 400 450 20 10 15 70 — 45 1800 1000 500 COnDitiOns Vin = 160 Vin = 160 tO tO units VDC a w mV p-p mV mV VDC V mA 400 VDC 400 VDC 10 khz - 2 mhz Vin = 160 tO 400 VDC nO lOaD tO Full COntinuOus TRANSIENT 50 msec. 1, 3 nO lOaD inhibiteD–inh1 inhibiteD–inh2 input ripple Current eFFiCienCy lOaD Fault step lOaD respOnse CapaCitiVe lOaD 1 10 khz - 10 mhz pOwer DissipatiOn shOrt CirCuit 50% - 100% - 50% transient reCOVery 4 nO eFFeCt On DC perFOrmanCe mA p-p % w mV pk µs µF — — — — Notes 1. guaranteed by design, not tested. 2. Load and line transition time > 10 µs 3. Unit will shut down above approximately 425V but will be undamaged and will restart when voltage drops into normal range. 4. Recovery time is measured from application of the transient to point the point at which Vout is within 1% of final value. www.interpoint.com MHP270 Rev G - 20100517 Page 7 of 10 Crane Aerospace & Electronics Power Solutions MHp270 single and dual dc/dc converters 270 Volt input – 65 Watt Electrical Characteristics: 25°C Tc, 270 VDC Vin, 100% load, free run, unless otherwise specified. DUAL OUTPUT MODELS 2 parameter Output VOltage Output Current 3 Vin = 160 Vin = 160 tO MHP27005D min 4.95 4.92 — — — — — — — — 160 0 — — — — 74 — — — — typ 5.00 5.00 ±5 — — — 50 — — — 270 — — — — — — — — — — maX 5.05 5.08 8.0 1 10 40 1 50 100 100 100 1000 400 450 20 10 15 60 — 30 300 300 — MHP27012D min 11.88 11.82 — — — — — — — — 160 0 — — — — 81 — — — — typ 12.00 12.00 ±2.5 — — — 50 — — — 270 — — — — — _ — — — — maX 12.12 12.18 4.0 1 5 48 1 60 125 120 120 800 400 450 20 10 15 60 — 35 900 500 500 MHP28015D min 14.85 14.77 — — — — — — — — 160 0 — — — — 82 — — — — typ 15.00 15.00 ±2.16 — — — 50 — — — 270 — — — — — _ — — — — maX 15.15 15.23 3.46 1 4.33 52 1 65 125 150 150 750 400 450 20 8 15 60 — 45 900 500 500 COnDitiOns +VOut -VOut eaCh Output tOtal eaCh Output tOtal 10 khz - 2 mhz Vin = 160 tO 400 VDC nO lOaD tO Full eFFeCt On units VDC a w mV p-p mV mV mV VDC V mA mA p-p % w mV pk µs µF 400 VDC 400 VDC Output pOwer 3 tO Output ripple ±VOut lOaD regulatiOn 4, 5 ±VOut CrOss regulatiOn 6 input VOltage line regulatiOn 4 ±VOut –VOut COntinuOus TRANSIENT 50 msec.1, 7 nO lOaD inhibiteD–inh1 inhibiteD–inh2 input Current input ripple Current eFFiCienCy lOaD Fault step lOaD respOnse ±VOut CapaCitiVe lOaD 1 10 khz - 10 mhz balanCeD lOaD pOwer DissipatiOn shOrt CirCuit 50% - 100% - 50% 8 transient reCOVery 9 nO eFFeCt On DC perFOrmanCe Notes 1. guaranteed by design, not tested. 2. Share operation not characterized for dual outputs. 3. Up to 80% of the total output power is available from either output provided that the opposite output is simultaneously carrying 20% of the total output power. 4. Load and line transition time > 10 µs 5. Assumes balanced loads on the outputs. 6. Effect on the negative output from 50%/50% loads to 70%/30% or 30%/70% loads. 7. Unit will shut down above approximately 425V but will be undamaged and will restart when voltage drops into normal range. 8. Second output at 50% 9. Recovery time is measured from application of the transient to point at which Vout is within 1% of final value. www.interpoint.com MHP270 Rev G - 20100517 Page 8 of 10 Crane Aerospace & Electronics Power Solutions MHp270 single and dual dc/dc converter cases 270 Volt input – 65 Watt TOP VIEW CASE U* Flanged case, short-leaded *Does not require designator in Case Option position of model number. Angled corner indicates pin one. 1.505 (38.23) max. 1.380 (35.05) 1.250 (31.75) 1.050 (26.67) 0.850 (21.59) 0.650 (16.51) 0.450 (11.43) 0.250 (6.35) 0.120 (3.05) 0.000 0.000 1 2 3 4 5 6 12 11 10 9 8 7 0.23 (5.8) Pin Length 0.128 dia (3.25). 0.040 dia (1.02) Seam Seal 0.400 (10.16) max. 2.880 (73.15) 3.005 (76.33) max. 0.120 (3.05) 0.250 (6.35) 2.750 (69.85) Case dimensions in inches (mm) Tolerance ±0.005 (0.13) for three decimal places ±0.01 (0.3) for two decimal places unless otherwise specified CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300°C for 10 seconds per pin. Materials Header Cold Rolled Steel/Nickel/Gold Cover Kovar/Nickel Pins #52 alloy/Gold, compression glass seal Seal Hole: 0.100 ±0.002 (2.54 ±0.05) Case U, Rev F, 20100503 Figure 4: Case u www.interpoint.com Page 9 of 10 MHP270 Rev G - 20100517 0.050 (1.27) 0.000 0.220 (5.59 Crane Aerospace & Electronics Power Solutions MHp270 single and dual dc/dc converters 270 Volt input – 65 Watt STANDARD AND /ES (NON-QML) PRODUCTS ENVIRONMENTAL SCREENING 1 test perFOrmed Pre-cap Inspection Method 2017, 2032 Temperature Cycle (10 times) Method 1010, Cond. B, -55°C to +125°C, ambient Constant Acceleration Method 2001, 500 g Burn-in Method 1015 3 96 hours Final Electrical Test MIL-PRF-38534, Group A Subgroups 1 and 4: +25°C case Hermeticity Test Fine Leak, Method 1014, Cond. A Gross Leak, Method 1014, Cond. C Gross Leak, Dip (1 x 10-3) Final visual inspection Method 2009 Test methods are referenced to MIL-STD-883 as determined by MIL-PRF-38534. Notes: 1. refers to products that do not offer QMl screening. 2. Standard and /ES, non-QML products, do not meet all of the requirements of MIL-PRF-38534. 3. Burn-in designed to bring the case temperature to the maximum case temperature of the product. Refer to the specific product information for the maximum case temperature. standard nOn-Qml2 yes no no /es nOn-Qml2 yes yes yes no yes no no yes yes yes yes yes yes no yes sCreening table 1: enVirOnmental sCreening MHP270 Single and Dual, MHP270 Rev G - 20100517. This revision supersedes all previous releases. All technical information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. MHP270 Series is a trademark of Interpoint. Copyright © 1999 - 2010 Interpoint Corporation. All rights reserved. www.interpoint.com Page 10 of 10