120220-0313

ENGINEERING PRODUCT SPECIFICATION DATE ISSUED: 12/07/2011 SUBJECT / TITLE : CCS-11005 Page 1 of 10 UNIVERSAL CONTACT Z SERIES 1 The Products Summary The Universal Contact Z series comprises of a metal beam manufactured using a Titanium Copper alloy. The beam is formed up into a protective box provided by the two side wings, which guide the beam within its operating stroke. These side wings are also used to maintain pre-load to the beam in its unmated condition. The contact point of the beam incorporates a ‘domed’ surface to maintain a high ‘hertz stress’ contact and good contact resistance. Height P/N Description 1.3mm 120220-0310 Universal Contact Z 1.3mm Titanium Copper alloy 1.6mm 120220-0331 Universal Contact Z 1.6mm Titanium Copper alloy 1.8mm 120220-0311 Universal Contact Z 1.8mm Titanium Copper alloy 2.5mm 120220-0312 Universal Contact Z 2.5mm Titanium Copper alloy 3.0mm 120220-0313 Universal Contact Z 3.0mm Titanium Copper alloy 3.5mm 120220-0314 Universal Contact Z 3.5mm Titanium Copper alloy 4.0mm 120220-0315 Universal Contact Z 4.0mm Titanium Copper alloy ECR/ECO NUMBER R1E-1778 ECR-00249 REVISED BY: Bills.Liu Bills.Liu DATE 2006/6/19 2012/08/16 REVISION A B CCS11005 REVISION 2 Material ENGINEERING PRODUCT SPECIFICATION DATE ISSUED: 12/07/2011 SUBJECT / TITLE : CCS-11005 UNIVERSAL CONTACT Z SERIES 2 The Picture of the products 2.1 UCZ 1.3mm 2.2 UCZ 1.8mm 120220-0310 2.3 UCZ 2.5mm 120220-0311 2.4 UCZ 3.0mm 120220-0313 120220-0312 2.6 UCZ 4.0mm 2.5 UCZ 3.5mm 120220-0314 2.7 UCZ 1.6mm 120220-0331 CCS11005 REVISION 2 120220-0315 Page 2 of 10 ENGINEERING PRODUCT SPECIFICATION DATE ISSUED: 12/07/2011 SUBJECT / TITLE : CCS-11005 Page 3 of 10 UNIVERSAL CONTACT Z SERIES 3 Explanation of application ‘Domed’ Contact point Anti-Lift & Pre-load stop feature Pick & Place position Solder Bottom Area CCS11005 REVISION 2 ENGINEERING PRODUCT SPECIFICATION DATE ISSUED: 12/07/2011 SUBJECT / TITLE : CCS-11005 Page 4 of 10 UNIVERSAL CONTACT Z SERIES 4 Dimensions 4.1 dimension Contact Height P/N Dimensions (mm) A B C D E F G H Operating Height 1.3mm 120220-0310 1.30 2.37 0.96 0.80 0.49 0.35 1.61 1.39 0.9-1.2 1.8mm 120220-0311 1.80 2.50 0.96 1.00 0.56 0.27 1.82 1.46 1.1-1.7 1.6mm 120220-0331 2.10 2.92 0.96 0.90 0.74 0.57 2.25 1.96 0.9-1.6 2.5mm 120220-0312 2.50 3.66 0.96 1.60 1.35 0.83 2.66 2.30 1.6-2.4 3.0mm 120220-0313 3.00 3.73 0.96 2.20 1.37 0.73 2.68 2.30 2.2-2.9 3.5mm 120220-0314 3.50 3.79 0.96 2.60 1.22 0.41 2.43 1.95 2.6-3.4 4.0mm 120220-0315 4.00 3.99 0.96 3.00 1.27 0.36 2.43 2.15 3.0-3.9 CCS11005 REVISION 2 ENGINEERING PRODUCT SPECIFICATION DATE ISSUED: 12/07/2011 SUBJECT / TITLE : CCS-11005 Page 5 of 10 UNIVERSAL CONTACT SERIES 4.2 Recommended PCB layout Height P/N Dimensions (mm) L W PL PW G 1.3mm 120220-0310 1.39 1.00 2.87 1.50 0.10 1.6mm 120220-0331 1.96 1.00 3.42 1.50 0.10 1.8mm 120220-0311 1.46 1.00 2.90 1.50 0.10 2.5mm 120220-0312 2.30 1.00 4.16 1.50 0.10 3.0mm 120220-0313 2.30 1.00 4.23 1.50 0.10 3.5mm 120220-0314 1.95 1.00 4.29 1.50 0.10 4.0mm 120220-0315 2.15 1.00 4.49 1.50 0.10 4.3 Recommended soldering pad thickness : 0.1 mm CCS11005 REVISION 2 ENGINEERING PRODUCT SPECIFICATION DATE ISSUED: 12/07/2011 SUBJECT / TITLE : CCS-11005 Page 6 of 10 UNIVERSAL CONTACT Z SERIES 5 Material and Finish 5.1 Plating on contact position: 1.0 um Au over 1.0/3.0 um Ni. Height P/N 1.3mm 120220-0310 1.8mm 120220-0311 2.5mm 120220-0312 3.0mm 120220-0313 3.5mm 120220-0314 4.0mm 120220-0315 CCS11005 REVISION 2 Plating on contact position Plating on soldering position 1.0 um Au over 1.0/3.0 um Ni. 0.05/0.15 um Au over 1.0/3.0 um Ni ENGINEERING PRODUCT SPECIFICATION DATE ISSUED: 12/07/2011 SUBJECT / TITLE : CCS-11005 Page 7 of 10 UNIVERSAL CONTACT Z SERIES 6 Mechanical 6.1 Mechanical Performance--Force/Deflection Mechanical Performance (All force data after 3x Reflow at 260°C) Height P/N Pre-Load Applying Load (N) 1.3mm 120220-0310 0.35 0.28 0.40 0.80 1.12 1.6mm 120220-0331 0.43 0.38 0.70 1.00 0.88 1.8mm 120220-0311 0.35 0.26 0.80 0.88 0.55 2.5mm 120220-0312 0.36 0.32 0.90 0.78 0.48 3.0mm 120220-0313 0.35 0.32 0.80 0.78 0.48 3.5mm 120220-0314 0.40 0.36 0.90 0.72 0.72 4.6mm 120220-0315 0.40 0.36 0.90 0.72 0.72 CCS11005 REVISION 2 Pre-Load Un-Applying Load (N) Max Deflection(mm) --Min tolerance conditions Mating Force @ Max Deflection (N) Spring Rate (N/mm) ENGINEERING PRODUCT SPECIFICATION DATE ISSUED: 12/07/2011 SUBJECT / TITLE : CCS-11005 Page 8 of 10 UNIVERSAL CONTACT Z SERIES 6.2 Durability---Mating Cycles: 100 min. Up to and over 500 cycles may be achieved depending on mating surface. Maximum mating cycle based on mating PCB plated with 0.05µ Au over 2.0µ Ni = 500 cycles. (Wear resistance is subject to mating component surface finish and plating type, increased mating component plating spec = increased mating cycles.) 6.3 Vibration---The test samples were subjected to the following vibration profile: 5Hz to 9Hz @ 1.5mm pk Displacement 9Hz to 200Hz @ 0.5g pk Acceleration 1 Oct per minute; 1 Hour per axis. 3 Axis total. 6.4 Shock ---The test samples were subjected to the following shock: 100g pk Acceleration 11ms duration 3 shocks in each axis 6 directions 7 Electrical 7.1 Contact Resistance: Max 20 mΩ 7.2 Current: Rating current : 1.50A Max. continual current : 2.0 A Peak current ：2.5 A 8 Environmental 8.1 Operating Temperature: Usable in temperatures between -40 and +85°C. 8.2 Humidity: Operable in 90% Relative Humidity (Temperature