Metallized Polypropylene Film EMI Suppression Capacitors
R41, Class Y2, 300 VAC, 110°C
(Automotive Grade)
Overview
Applications
The R41 is constructed of metallized polypropylene film
encapsulated with self-extinguishing resin in a box of
material meeting the requirements of UL 94 V–0.
For use in electromagnetic interference (EMI) suppression
filter in "line-to-ground" and "across-the-line" applications
requiring Y2/X1 safety classification. Suitable for use in
situations where failure of the capacitor could lead to danger
of electric shock. Not for use in "series with mains" type
applications.
Automotive Grade devices (up to 22.5 mm Lead Spacing)
meet the demanding Automotive Electronics Council's AEC–
Q200 qualification requirements.
Benefits
• Approvals: ENEC, UL, cUL, CQC
• Class Y2 / X1 (IEC 60384-14)
• Rated voltage: 300 VAC 50/60 Hz
• Capacitance range: 0.001 – 1 µF
• Lead spacing: 10 – 37.5 mm
• Capacitance tolerance: ±20%, ±10%
• Climatic category: 40/110/56, IEC 60068–1
• Tape and reel in accordance with IEC 60286–2
• RoHS Compliant and lead-free terminations
• Operating temperature range of −40˚C to +110˚C
• 100% screening factory test at 5,000 VDC/2,500 VAC
• Self-healing properties
• Automotive (AEC–Q200) grades available up to
22.5 mm Lead Spacing
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Part Number System
R41
3
I
2330
00
M1
M
Series
Rated Voltage
(VAC)
Lead Spacing
(mm)
Capacitance
Code (pF)
Packaging
Internal Use
Capacitance
Tolerance
See Ordering
Options Table
00
M1
Y2, Metallized
Polypropylene
3 = 300
F = 10.0
I = 15.0
N = 22.5
R = 27.5
W = 37.5
The last three
digits represent
significant figures.
The first digit
specifies number
of zeros to be
added.
K = ±10%
M = ±20%
One world. One KEMET
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
F3100_R41_Y2_300 • 10/16/2017
1
Metallized Polypropylene Film EMI Suppression Capacitors
R41 Series, Class Y2, 300 VAC, 110ºC (Automotive Grade)
Ordering Options Table
Lead Spacing
Nominal
(mm)
Lead Length
(mm)
Lead and
Packaging Code
4 +2/−0
H0= 18.5 ±0.5
00
DQ
Tape & Reel (Large Reel)
H0= 18.5 ±0.5
CK
Bulk (Bag) – Short Leads
3.5 +0.5/−0
JB
Bulk (Bag) – Short Leads
4.0 +0.5/−0
JE
Bulk (Bag) – Short Leads
3.2 +0.3/−0.2
JH
Bulk (Bag) – Long Leads
18 ±1
JM
Bulk (Bag) – Long Leads
30 +5/−0
40
Bulk (Bag) – Long Leads
25 +2/−1
50
4 +2/−0
H0= 18.5 ±0.5
00
CK
30 +5/−0
25 +2/−1
40
50
4 +2/−0
00
30 +5/−0
25 +2/−1
40
50
Type of Leads and Packaging
Standard Lead and Packaging Options
Bulk (Bag) – Short Leads
Ammo Pack
Other Lead and Packaging Options
10,
15,
22.5
Standard Lead and Packaging Options
27.5
Bulk (Bag) – Short Leads
Tape & Reel (Large Reel)
Other Lead and Packaging Options
Bulk (Bag) – Long Leads
Bulk (Bag) – Long Leads
Standard Lead and Packaging Options
Bulk (Bag) – Short Leads
37.5
Other Lead and Packaging Options
Bulk (Bag) – Long Leads
Bulk (Bag) – Long Leads
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
F3100_R41_Y2_300 • 10/16/2017
2
Metallized Polypropylene Film EMI Suppression Capacitors
R41 Series, Class Y2, 300 VAC, 110ºC (Automotive Grade)
Dimensions – Millimeters
FRONT VIEW
SIDE VIEW
L
B
H
d
LL
p
p
B
H
L
d
Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance
10.0
10.0
10.0
15.0
15.0
15.0
15.0
15.0
22.5
22.5
22.5
22.5
22.5
27.5
27.5
27.5
37.5
37.5
37.5
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
±0.4
4.0
5.0
6.0
5.0
6.0
7.5
8.5
11.0
6.0
7.0
8.5
10.0
13.0
13.0
14.0
18.0
13.0
16.0
20.0
+0.2
+0.2
+0.2
+0.2
+0.2
+0.2
+0.2
+0.2
+0.2
+0.2
+0.2
+0.2
+0.2
+0.2
+0.2
+0.2
+0.3
+0.3
+0.3
9.0
11.0
12.0
11.0
12.0
13.5
14.5
19.0
15.0
16.0
17.0
18.5
22.0
22.0
28.0
33.0
24.0
28.5
40.0
+0.1
+0.1
+0.1
+0.1
+0.1
+0.1
+0.1
+0.1
+0.1
+0.1
+0.1
+0.1
+0.1
+0.1
+0.1
+0.1
+0.1
+0.1
+0.1
13.0
13.0
13.0
18.0
18.0
18.0
18.0
18.0
26.5
26.5
26.5
26.5
26.5
32.0
32.0
32.0
41.5
41.5
41.5
+0.2
+0.2
+0.2
+0.3
+0.3
+0.5
+0.5
+0.5
+0.3
+0.3
+0.3
+0.3
+0.3
+0.3
+0.3
+0.3
+0.3
+0.3
+0.3
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
1.0
1.0
1.0
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
Note: See Ordering Options Table for lead length (LL/H0) options.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
F3100_R41_Y2_300 • 10/16/2017
3
Metallized Polypropylene Film EMI Suppression Capacitors
R41 Series, Class Y2, 300 VAC, 110ºC (Automotive Grade)
Performance Characteristics
Polypropylene film
Dielectric
Plates
Metal layer deposited by evaporation under vacuum
Winding
Non-inductive type
Leads
Tinned wire
Protection
Plastic case, thermosetting resin filled. Box material is solvent resistant and flame retardant according to UL94.
Related documents
IEC 60384-14, EN 60384-14
Rated Voltage (VR)
300 VAC (50/60 Hz), 1,000 VDC
Capacitance Range
0.0010 to 1 µF
Capacitance Values
E6 series (IEC 60063)
Capacitance Tolerance
±10%, ±20%
Temperature Range
−40°C to +110°C
Climatic Category
40/110/56 IEC 60068-1
Storage time: ≤ 24 months from the date marked on the label package
Average relative humidity per year ≤ 70%
Storage Conditions
RH ≤ 85% for 30 days randomly distributed throughout the year
Dew is absent
Temperature: −40 to 80°C (see "Maximum Humidity in Storage Conditions" graph below)
Approvals
ENEC, UL, cUL, CQC
Maximum Humidity in Storage Conditions
Relative Humidity (%)
100
90
80
70
60
50
40
30
20
10
0
−40
30 Days
Annual Average
−20
0
20
40
Temperature (ºC)
60
80
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
F3100_R41_Y2_300 • 10/16/2017
4
Metallized Polypropylene Film EMI Suppression Capacitors
R41 Series, Class Y2, 300 VAC, 110ºC (Automotive Grade)
Performance Characteristics cont'd
Dissipation Factor (tanδ)
Test Voltage Between Terminals
≤ 0.3% (0.2%*) at 1kHz , +25°C ±5°C (* typical value)
The 100% screening factory test is carried out at 5,000 VDC/2,500 VAC. The voltage level is selected to meet
the requirements in applicable equipment standards. All electrical characteristics are checked after the test.
It is not permitted to repeat this test as there is a risk to damage the capacitor. KEMET is not liable in such
case for any failures.
Measured at +25°C ±5°C, according to IEC 60384–2
Insulation Resistance
Minimum Values Between Terminals
Voltage Charge
Voltage Charge Time
C ≤ 0.33 μF
C > 0.33 μF
1 min
≥ 1 • 105 MΩ
( ≥ 5 • 105 MΩ )*
≥ 30,000 MΩ • µF
( ≥ 150,000 MΩ • µF )*
100 VDC
In DC Applications
Recommended voltage ≤ 1,000 VDC
* Typical value
Qualification
Automotive grade products meet or exceed the requirements outlined by the Automotive Electronics Council. Details
regarding test methods and conditions are referenced in document AEC–Q200, Stress Test Qualification for Passive
Components. For additional information regarding the Automotive Electronics Council and AEC–Q200, please visit their
website at www.aecouncil.com.
Impedance Graph
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
F3100_R41_Y2_300 • 10/16/2017
5
Metallized Polypropylene Film EMI Suppression Capacitors
R41 Series, Class Y2, 300 VAC, 110ºC (Automotive Grade)
Environmental Test Data
Test
IEC Publication
Procedure
Endurance
EN/IEC 60384–14
Vibration
IEC 60068–2–6 Test Fc
3 directions at 2 hours each 10 – 55 Hz at 0.75 mm or 98 m/s2
Bump
IEC 60068–2–29 Test Eb
1,000 bumps at 390 m/s2
Change of Temperature
IEC 60068–2–14 Test Na
Upper and lower rated temperature 5 cycles
Active Flammability
IEC 60384–14
VR +20 surge pulses at 5 kV (pulse every 5 seconds)
Passive Flammability
IEC 60384–14
IEC 60384–1, IEC 60695–11–5 Needle flame test
Damp Heat Steady State
IEC 60068–2–78 Test Cab
1.7 x VR VAC 50 Hz, once every hour increase to 1,000 VAC for 0.1
second, 1,000 hours at upper rated temperature
+40°C and 93% RH, 56 days
Approvals
Mark
Specification
File Number
EN/IEC 60384-14
V4160
UL 60384-14 and
CAN/CSA E60384-14
(300 VAC)
E97797
IEC 60384-14
CQC13001087758
CQC13001101264
CQC14001116018
CQC14001116611
Environmental Compliance
All KEMET EMI capacitors are RoHS Compliant.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
F3100_R41_Y2_300 • 10/16/2017
6
Metallized Polypropylene Film EMI Suppression Capacitors
R41 Series, Class Y2, 300 VAC, 110ºC (Automotive Grade)
Table 1 – Ratings & Part Number Reference
Dimensions in mm
Capacitance
Value (µF)
B
H
0.0010
0.0015
0.0022
0.0033
0.0047
0.0068
0.010
0.0033
0.0047
0.0068
0.010
0.015
0.022
0.033
0.047
0.068
0.047
0.068
0.068
0.10
0.15
0.22
0.22
0.33
0.47
0.68
0.47
0.68
1.0
4.0
4.0
4.0
4.0
5.0
6.0
6.0
5.0
5.0
5.0
5.0
5.0
6.0
7.5
8.5
11.0
6.0
6.0
7.0
8.5
10.0
13.0
13.0
14.0
18.0
18.0
13.0
16.0
20.0
9.0
9.0
9.0
9.0
11.0
12.0
12.0
11.0
11.0
11.0
11.0
11.0
12.0
13.5
14.5
19.0
15.0
15.0
16.0
17.0
18.5
22.0
22.0
28.0
33.0
33.0
24.0
28.5
40.0
Capacitance Value (µF)
B (mm)
H (mm)
L
Lead Spacing
(p)
dV/dt
(V/µs)
New KEMET
Part Number
Legacy Part
Number
13.0
13.0
13.0
13.0
13.0
13.0
13.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
26.5
26.5
26.5
26.5
26.5
26.5
32.0
32.0
32.0
32.0
41.5
41.5
41.5
10.0
10.0
10.0
10.0
10.0
10.0
10.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
22.5
22.5
22.5
22.5
22.5
22.5
27.5
27.5
27.5
27.5
37.5
37.5
37.5
800
800
800
800
800
800
800
600
600
600
600
600
600
600
600
600
500
500
500
500
500
500
400
400
400
400
300
300
300
413F1100(1)00(2)
413F1150(1)00(2)
413F1220(1)00(2)
413F1330(1)M1(2)
413F1470(1)M1(2)
413F1680(1)00(3)
413F2100(1)M1(3)
413I1330(1)00(2)
413I1470(1)00(2)
413I1680(1)00(2)
413I2100(1)00(2)
413I2150(1)M1(2)
413I2220(1)M1(2)
413I2330(1)M1(2)
413I2470(1)M1(2)
413I2680(1)00(2)
413N2470(1)00(2)
413N2680(1)M1(3)
413N2680(1)00(2)
413N3100(1)M1(2)
413N3150(1)M1(2)
413N3220(1)00(2)
413R3220(1)00(2)
413R3330(1)00(2)
413R3470(1)00(2)
413R3680(1)00(2)
413W 3470(1)00(2)
413W 3680(1)00(2)
413W 4100(1)00(2)
R413F1100(1)00(2)
R413F1150(1)00(2)
R413F1220(1)00(2)
R413F1330(1)M1(2)
R413F1470(1)M1(2)
R413F1680(1)00(3)
R413F2100(1)M1(3)
R413I1330(1)00(2)
R413I1470(1)00(2)
R413I1680(1)00(2)
R413I2100(1)00(2)
R413I2150(1)M1(2)
R413I2220(1)M1(2)
R413I2330(1)M1(2)
R413I2470(1)M1(2)
R413I2680(1)00(2)
R413N2470(1)00(2)
R413N2680(1)M1(3)
R413N2680(1)00(2)
R413N3100(1)M1(2)
R413N3150(1)M1(2)
R413N3220(1)00(2)
R413R3220(1)00(2)
R413R3330(1)00(2)
R413R3470(1)00(2)
R413R3680(1)00(2)
R413W 3470(1)00(2)
R413W 3680(1)00(2)
R413W 4100(1)00(2)
L (mm)
Lead
Spacing (p)
dV/dt (V/µs)
New KEMET
Part Number
Legacy Part Number
(1) Insert lead and packaging code. See Ordering Options Table for available options.
(2) M = ±20%, K = ±10%
(3) M = ±20% (only available tolerance).
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
F3100_R41_Y2_300 • 10/16/2017
7
Metallized Polypropylene Film EMI Suppression Capacitors
R41 Series, Class Y2, 300 VAC, 110ºC (Automotive Grade)
Soldering Process
The implementation of the RoHS directive has resulted in the selection of SnAgCu (SAC) alloys or SnCu alloys as primary solder.
This has increased the liquidus temperature from that of 183°C for SnPb eutectic alloy to 217 – 221°C for the new alloys. As a
result, the heat stress to the components, even in wave soldering, has increased considerably due to higher pre-heat and wave
temperatures. Polypropylene capacitors are especially sensitive to heat (the melting point of polypropylene is 160 – 170°C). Wave
soldering can be destructive, especially for mechanically small polypropylene capacitors (with lead spacing of 5 mm to 15 mm),
and great care has to be taken during soldering. The recommended solder profiles from KEMET should be used. Please consult
KEMET with any questions. In general, the wave soldering curve from IEC Publication 61760-1 Edition 2 serves as a solid guideline
for successful soldering. Please see Figure 1.
Reflow soldering is not recommended for through-hole film capacitors. Exposing capacitors to a soldering profile in excess of the
above the recommended limits may result to degradation or permanent damage to the capacitors.
Do not place the polypropylene capacitor through an adhesive curing oven to cure resin for surface mount components. Insert
through-hole parts after the curing of surface mount parts. Consult KEMET to discuss the actual temperature profile in the oven,
if through-hole components must pass through the adhesive curing process. A maximum two soldering cycles is recommended.
Please allow time for the capacitor surface temperature to return to a normal temperature before the second soldering cycle.
Manual Soldering Recommendations
Wave Soldering Recommendations
300
The following is the recommendation for
manual soldering with a soldering iron.
2 +3 seconds maximum
260°C
250
First wave
Recommended Soldering Temperature
Temperature (°C)
200
400
350
Soldering iron bit temperature (°C)
Second wave
300
Cooling
∆T 15 mm ≤ 15 mm > 15 mm
Polyester
130°C
130°C
130°C
270°C
270°C
Polypropylene
100°C
110°C
130°C
260°C
270°C
Paper
130°C
130°C
140°C
270°C
270°C
Polyphenylene
Sulphide
150°C
150°C
160°C
270°C
270°C
2. The maximum temperature measured inside the capacitor:
Set the temperature so that inside the element the maximum temperature is below the limit:
Dielectric Film Material
Maximum temperature
measured inside the element
Polyester
160°C
Polypropylene
110°C
Paper
160°C
Polyphenylene
sulphide
160°C
Temperature monitored inside the capacitor.
Selective Soldering Recommendations
Selective dip soldering is a variation of reflow soldering. In this method, the printed circuit board with through-hole
components to be soldered is preheated and transported over the solder bath as in normal flow soldering without touching
the solder. When the board is over the bath, it is stopped and pre-designed solder pots are lifted from the bath with molten
solder only at the places of the selected components, and pressed against the lower surface of the board to solder the
components.
The temperature profile for selective soldering is similar to the double wave flow soldering outlined in this document,
however, instead of two baths, there is only one bath with a time from 3 to 10 seconds. In selective soldering, the risk of
overheating is greater than in double wave flow soldering, and great care must be taken so that the parts are not overheated.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
F3100_R41_Y2_300 • 10/16/2017
9
Metallized Polypropylene Film EMI Suppression Capacitors
R41 Series, Class Y2, 300 VAC, 110ºC (Automotive Grade)
Construction
2 Sections
Molded Plastic
Case
Single-sided Metallized
Polypropylene Film
(First Layer)
Detailed Cross Section
Molded Plastic Self-Extinguishing
Case
Resin
Single-sided Metallized
Polypropylene Film
(Second Layer)
Margin
Margin
Metal Contact
Layer
Metal Contact
Layer
FILM WINDINGMargin
SCHEME OPTIONS
Leads
etallized Polypropylene Film
Double-sided Metallized Polyester Film
Winding Scheme
sided
ized
pylene
m
Single-sided
Metallized
Polypropylene
Film
Single-sided
Metallized
Polypropylene
Film
4 Sections
Double-sided
Metallized
Polyester
Carrier
Film
Polypropylene
Film Dielectric
Double-sided
Metallized
Polyester Carrier
Film
3 Sections
©Metallized
KEMET Electronics
Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
Polyphenylene
Sulfide Film (SMR)
2 Sections
1 Section
2 Sections
sided
ized
pylene
m
Double-sided
Metallized
Polypropylene Polyester Carrier
Film Dielectric
Film
Double-sided
Metallized
Polyester
Carrier
Film
4 Sections
F3100_R41_Y2_300 • 10/16/2017
Polypropylene Film/Foil
10
Metallized Polypropylene Film EMI Suppression Capacitors
R41 Series, Class Y2, 300 VAC, 110ºC (Automotive Grade)
Marking
Lead Spacing 10 mm
FRONT
TOP
Series,
Dielectric
Code, Safety
Class, Self
Healing
Capacitance,
Rated Voltage
Approval
Marks
Manufacturer’s
Logo
IEC Climatic
Category
Capacitance Tolerance
Date Code
Passive Flammability
Category
Manufacturing
Plant
Lead Spacing 15 mm, 22.5 mm (small case sizes)
FRONT
TOP
Series,
Dielectric
Code, Safety
Class, Self
Healing
Capacitance,
Rated Voltage
Approval
Marks
Manufacturer’s
Logo
IEC Climatic
Category
Capacitance Tolerance
Date Code
Passive Flammability
Category:
B for volume ≥ 1750 mm3
C for volume < 1750 mm3
Manufacturing
Plant
Lead Spacing 22.5 mm (large case sizes), 27.5 mm, 37.5 mm
FRONT
TOP
Series Dielectric
Code
Approval
Marks
Manufacturer’s
Logo
IEC Climatic
Category
Passive
Flammability
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
Category
Safety
Class
Self
Healing
Capacitance,
Capacitance
Tolerance,
Rated Voltage
QA Number
Manufacturing Date Code
Plant F3100_R41_Y2_300 • 10/16/2017
11
Manufacturing
Plant
Passive Flammability
Category:
Metallized Polypropylene Film EMI
Suppression Capacitors
B for volume ≥ 1750 mm3
R41 Series, Class Y2, 300C VAC,
110ºC