CAP200ADBNA

CAP200 Series Contactor With 1 Form A (SPST-NO) Contacts Rated up to 500 Amps, 12-900VDC Product Facts s Designed to be the smallest, lightest weight, lowest cost sealed contactor in the industry with its current rating. s Built-in coil economizer – only 1.7W hold power @ 12VDC and it limits back EMF to 0V. (models requiring extenal economizer also available). s Optional auxiliary contact for easy monitoring of power contact postion. s Hermetically sealed – intrinsically safe, operates in explosive/harsh environments with no oxidation or contamination of coils or contacts, including long periods of non-operation. s Versatile coil and power connections. s UL Recognized for the U.S. and Canada (File E208033). s CE marked for EC applications. s AIAG QS9000 designed, built and approved For factory-direct application assistance, dial 800-253-4560, ext. 2053, or 805-220-2053. Performance Data Parameter Units Value for CAP200 Series Contact Arrangement, power contacts 1 Form A (SPST-NO) Rated Operating Voltage VDC 12 - 900 Continuous (Carry) Current, Typical A 500 @ 85°C, 400 mcm conductors Consult Factory for required conductors for higher currents Make/Break Current at Various Voltages 1/ A See next page Break Current at 320VDC 1/ A 2,000, 1 cycle 3/ Contact Resistance, Typ. (@200A) mohms 0.2 Load Life Cycles See next page Mechanical Life Cycles 1 million Contact Arrangement, auxiliary contacts 1 Form A (SPST-NO) Aux. Contact Current, Max. A 2A @ 30VDC / 3A @ 125VAC Aux. Contact Current, Min. mA 100mA @ 8V Aux. Contact Resistance, Max. ohms 0.417@ 30VDC / .150 @ 125VAC Dielectric Withstanding Voltage Vrms 2,200 @ sea level Insulation Resistance @ 500VDC megohms 100 2/ Shock, 11ms 1/2 sine, peak, operating G 20 Vibration, sine, 80-2000Hz., peak G 20 Operating Temperature °C -40 to +85 Weight, Nominal lb.(kg) .95 (.43) 1/ 2/ Coil Operating Voltage (valid over temperature range) Voltage (will operate) 9-36VDC 32-95VDC 48-95VDC Voltage (Max.) 36VDC 95VDC 95VDC Pickup (close) Voltage Max. 9VDC 32VDC 48VDC Hold Voltage (Min.) 7.5VDC 22VDC 34VDC Dropout (open) Voltage (Min.) 6VDC 18VDC 27VDC Inrush Current (Max.) 3.8A 1.3A 0.7A Holding Current (Avg.) 0.13A@12V, 0.07A@24V 0.03A@48V 0.02A@72V Inrush Time (Max.) 130ms 130ms 130ms Part Numbering System Typical Part Number CAP200 A A A N A Series: CAP200 = 500 Amp, 12-900VDC Contactor Contact Form: A = Normally Open H = Normally Open with Aux. Contacts Coil Voltage: A = 9-36VDC (1 = requires external coil economizer) D = 32-95VDC (2 = requires external coil economizer) J = 48-95VDC (3 = requires external coil economizer) Coil Wire Length: A = 15.3 in (390 mm) B = 6.0 in (152 mm) Coil Terminal Connector: N = None E = 9-pin subminiature “D” plug mounted on contactor housing F = 9-pin subminiature “D” plug mounted on 15.3 in (390 mm) flying leads. X = Special configuration (consult factory) Mounting & Power Terminals: A = Bottom Mount & Male 10mm x 8 Terminals C = Plug-in Terminals 4/ Main power contacts 50 at end of life 3/ Does not meet dielectric & IR after test, 1700 amp for unit with Aux. Contacts 4/ Use with AMP LOUVERTAC 5-192013-9. Consult factory for threaded mount socket. © 2004 by Tyco Electronics Corporation. All Rights Reserved. KILOVAC, AMP, LOUVERTAC and TYCO are trademarks. Other products and company names mentioned herein may be trademarks of their respective owners. 1 Catalog 1654770 Revised 6-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 500 Amp, 12-900VDC Contactor with 1 Form A (SPST-NO) Contacts CAP200 Series Outline Dimensions 2.29 ± .02 DIA (58.19 ± .51) 1.05 ± .01 (26.67 ± .26) (Continued) A1 "+" POSITIVE TERMINAL .225 ± .01DIA (5.72 ± .26) M8 x 1.25 POWER TERMINALS (HARDWARE SUPPLIED): 2 X M8 WASHER, STAINLESS 2 X M8 LOCKWASHER – SPLIT RING, STAINLESS 2 X M8 x 1.25 NUT, STAINLESS TORQUE 80 TO 100 IN-LB (8.8 TO 11 NM) A2 "–" NEGATIVE TERMINAL MOUNTING HARDWARE (NOT SUPPLIED): 2 X M5 BOLT 2 X M5 LOCKWASHER 2 X M5 NARROW WASHER TORQUE 15 TO 30 IN-LB (1.7 TO 3.3 NM) 1.65 ± .01 (42.0 ± .26) 2.688 ± .01 (68.28 ± .26) AUXILIARY CONTACT LEADS WHITE = AUXILIARY CONTACT (WHEN ORDERED) BLACK = – COIL RED = + COIL SEE COIL WIRE LENGTH IN P/N COIL LEADS 2.20 ± .025 (55.81 ± .63) 2.04 ± .02 DIA (51.94 ± .51) STAINLESS 2.85 ± .025 (72.3 ± .63) .55 ± .025 (14.04 ± .63) 3.17 ± .01 (80.48 ± .26) 2.05 ± .02 (52 ± .51) 2.58 ± .02 (65.6 ± .51) .5 ± .01 (12.6 ± .26) Estimated Make & Break Power Switching Ratings 100,000 Continuous Current Carry Region 200A Non-continuous Current Carry Region Electrical Load Life Ratings for Typical Applications Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2) @90% capacitive pre-charge (make only) see chart below @80% capacitive pre-charge (make only) see chart below Cycles Cycles Cycles Cycles 50,000 50 12 1* 10,000 600 28 VDC @200A make/break (2 consecutive, reverse polarity) (1) 2,000A (break only) (1) 180 270 Estimated Life (Cycles) VDC 0V DC VD C 1,000 (1) Resistive load includes inductance L = 25µH. Load @ 2500A tested @ 200µH. (2) Life based on projected Weibull Life with 95% teliability. * Does not meet dielectric and IR after test. CAP200 CAPACITIVE MAKE TEST CURVES 900 400 VD C VDC VDC 120 100 700 650 Amps 10 600 550 500 80% Minimum Pre Charge 1 1 10 100 1,000 10,000 NOTES: Load Current (Amps) 1) FOR RESISTIVE LOADS WITH 300µH MAXIMUM INDUCTANCE. 2) ESTIMATES BASED ON EXTRAPOLATED DATA. USER IS ENCOURAGED TO VERIFY RATING IN ACTUAL APPLICATION. 3) END OF LIFE WHEN DIELECTRIC STRENGTH BETWEEN TERMINALS FALLS BELOW 50MEGOHMS @ 500VDC. 4) THE MAXIMUM CONTACT MAKE AND BREAK POWER IS ESTIMATED AT 208KW. BREAK ONLY ABOVE 208KW TO AVOILD CONTACT WELDING. 450 400 350 300 250 200 150 100 50 0 0.0 0.5 1.0 1.5 2.0 90% Nominal Pre Charge mS 1654770 – 2.5M – KRG – FP – 6-04 Printed in U.S.A. For factory-direct application assistance, dial 800-253-4560, ext. 2053, or 805-220-2053. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 2 www.tycoelectronics.com